Summary of the invention
The technical problem to be solved in the present invention is aiming in inductively coupled plasma equipment depositingDrawbacks described above, it is provided that a kind of magnetron sputtering apparatus, it is not changing the original operation of magnetronThe corrosion rate that can make target in the case of track is identical, such that it is able to improve the utilization of targetRate.
Additionally, the present invention also provides for a kind of magnetron control method, it can not only cover targetThe whole surface of material, and magnetron can be made equal in the diverse location time of staying of target material surfaceEven, such that it is able to improve the utilization rate of target.
Solve above-mentioned technical problem be employed technical scheme comprise that a kind of magnetron sputtering of offer setsStandby, including driving of reaction chamber, target, magnetron, driving described magnetron rotation and revolutionMotivation structure, described target is arranged on the top of described reaction chamber, and described magnetron is arranged on instituteStating the top of target, under the driving of described drive mechanism, described magnetron scans described targetSurface, described drive mechanism is connected with described control device, and according to described control deviceControl signal controls rotational velocity and revolution speed, the described magnetron sputtering apparatus of described magnetronAlso include: magnetron positioning unit and control device, wherein:
Described magnetron positioning unit, for determining the initial position of described magnetron;
Described control device, for according to described initial position, determining the operating week of magnetronPhase, and according to controlling rotational velocity and the revolution speed of described drive mechanism described service cycle,Thus on the premise of described magnetron is constant by each position number of times of target, control described magneticKeyholed back plate is residence time in described target unit are so that described magnetron is frequently passing throughThe shorter residence time of target region, extend in the sparse target region of movement locus simultaneouslyThe time of staying, to improve the etching homogeneity of target.
Wherein, described control device includes speed controlling subelement, described speed controlling subelementThe revolution angular velocity and the spin velocity that make described magnetron meet formula (1) and formula respectively(2):
In formula, ω 1 represents the revolution angular velocity of magnetron, unit: radian per second;
ω 2 represents the spin velocity of magnetron, unit: radian per second;
Ro1 represents the revolution-radius of magnetron, unit: millimeter;
Ro2 represents the rotation radius of magnetron, unit: millimeter;
R represents the distance between the center of magnetron center and magnetron motion track,Unit: millimeter.
Wherein, described drive mechanism includes motor, gear assembly, the first connecting plate and controlMake the servo-driver of described motor speed, wherein:
Upper surface at described target is provided with bracing frame, and described motor is fixed on support frame as described above;
Described gear assembly includes n engaged successively along described first connecting plate length directionGear, wherein n is the integer more than 2, and described n gear is fixed on described first and connectsOn plate;
Described first connecting plate and described gear assembly are positioned at outermost gear with describedThe output shaft of motor connects, described magnetron and the gear farthest apart from the output shaft of described motorCentral shaft connect;
Under the driving of described motor, described first connecting plate drive described gear assembly andDescribed magnetron revolves round the sun centered by the output shaft of described motor, meanwhile, described magnetron with away fromRotation centered by the central shaft of the farthest gear of described motor output shaft;
Described servo-driver controls turning of motor according to the control signal of described control deviceSpeed, thus control rotational velocity and the revolution speed of described magnetron.
Wherein, described gear assembly includes engaging successively the first gear, the second gear,Three gears and the 4th gear, wherein,
Described first gear is connected with the output shaft of described motor,
Described magnetron is connected with the central shaft of described 4th gear by the second connecting plate.
Wherein, described magnetron is fixed on one end of described second connecting plate, described secondThe other end of connecting plate is provided with the first counterweight that the weight with described magnetron matches, in order to carryThe stability of high described magnetron rotation.
Wherein, described gear assembly is partial to one end setting of described first connecting plate, describedThe other end of the first connecting plate is provided with and described gear assembly, described magnetron and describedThe second counterweight that the weight sum of one counterweight matches, in order to improve the steady of described magnetron revolutionQualitative.
Wherein, described drive mechanism includes absolute value encoder, described absolute value encoder withDescribed servo-driver and described motor connect, in order to record described magnetron position andRotation and the number of turns of revolution, and the position of described magnetron and the number of turns of rotation and revolution are led toCross described servo-driver and feed back to described control device.
Wherein, described magnetron positioning unit includes signal emission element and signal receiving part,Described signal emission element is used for sending magnetron framing signal, and described signal receiving part is used forReceive the magnetron framing signal sent from described signal emission element;Wherein:
Described signal emission element is fixed on described magnetron, and described signal receiving part is solidBe scheduled on support frame as described above and with described signal emission element to arrange position relative;Or, instituteStating signal emission element to be fixed on support frame as described above, described signal receiving part is fixed on describedOn magnetron and with described signal emission element to arrange position relative.
Wherein, described sensor signal emission element is Magnet, and described sensor signal receivesParts are Hall switch integrated sensor.
The present invention also provides for a kind of magnetron control method, is used for improving in magnetron sputtering apparatusThe etching homogeneity of target, according to the initial position of described magnetron, determines the operating of magnetronCycle, and according to controlling rotational velocity and the revolution speed of magnetron described service cycle, in instituteState magnetron by each position number of times of target constant on the premise of, change described magnetron in instituteState residence time in target unit are so that described magnetron is in the target district of frequent processThe shorter residence time in territory, extends when the stop of the sparse target region of movement locus simultaneouslyBetween, to improve the etching homogeneity of target.
Wherein, revolution angular velocity and the spin velocity of described magnetron meets formula (1) respectivelyWith formula (2):
In formula, ω 1 represents the revolution angular velocity of magnetron, unit: radian per second;
ω 2 represents the spin velocity of magnetron, unit: radian per second;
Ro1 represents the revolution-radius of magnetron, unit: millimeter;
Ro2 represents the rotation radius of magnetron, unit: millimeter;
R represents the distance between the center of magnetron center and magnetron motion track,Unit: millimeter.
The method have the advantages that
The magnetron sputtering apparatus that the present invention provides, at magnetron by each position number of times of targetOn the premise of constant, make magnetron residence time in target unit are equal, i.e. at magneticIn the case of keyholed back plate movement locus is constant, controls the movement velocity of magnetron, make magnetron in-orbitMove with speed faster in the place that mark intersects, in the disjoint place of track with slower speedMotion, so that magnetron residence time in target unit are is equal, so that target existsThe corrosion rate of various location is identical, and then improves the utilization rate of target, and this is possible not only to fallThe operating cost of low magnetron sputtering apparatus, and the time changing target can be reduced, thus carryThe utilization rate of high magnetron sputtering apparatus.
The magnetron control method that the present invention provides, at magnetron by each position of target timeOn the premise of number is constant, control magnetron residence time in target unit are, i.e. at magneticIn the case of keyholed back plate movement locus is constant, controls the movement velocity of magnetron, make magnetron in-orbitMove with speed faster in the place that mark intersects, in the disjoint place of track with slower speedMotion, so that it is equal to control magnetron residence time in target unit are, so that targetMaterial is identical in the corrosion rate of various location, and then improves the utilization rate of target.
Detailed description of the invention
For making those skilled in the art be more fully understood that technical scheme, knot belowMagnetron sputtering apparatus and magnetron control method that closing accompanying drawing provides the present invention are retouched in detailState.
The magnetron control method that the present embodiment provides is to hit for improving magnetron sputtering apparatusThe etching homogeneity of material, this control method, according to the initial position of magnetron, determines magnetronService cycle, and according to controlling rotational velocity and the revolution speed of magnetron this service cycle, fromAnd on the premise of magnetron is constant by each position number of times of target, change magnetron at targetResidence time in unit are.In other words, in the case of magnetron motion track is constant,Control the movement velocity of magnetron, make magnetron in the place of its track cross with speed fasterMotion, in the disjoint place of track with slower speed motion, so that magnetron is at targetIn unit are, residence time is equal, and then improves the utilization rate of target.
Do not change due to technical scheme in prior art the period of motion of magnetron andMovement locus, therefore, uses following known variables in technical scheme:
Magnetron revolution-radius: ro1=115/25.4 unit: millimeter
Magnetron rotation radius: ro2=55/25.4 unit: millimeter
The revolution angular velocity omega 1 (unit: radian) of magnetron and spin velocity ω 2 of magnetron(unit: radian) meets following relation: ω 2=-(55 × 22) × ω 1/ (18 × 40).
Further, below equation is met:
(1) the movement locus formula of magnetron:
X=ro1 × cos (ω 1 × t)+ro2cos (ω 2 × t)
Y=ro1 × sin (ω 1 × t)+ro2 × sin (ω 2 × t)
In formula, X represents the abscissa of magnetron center point;Y represents the vertical of magnetron center pointCoordinate;ω 1 represents the revolution angular velocity of magnetron, unit: radian;ω 2 represents magnetronSpin velocity, unit: radian;Ro1 represents the revolution-radius of magnetron, unit: millimeter;Ro2 represents the rotation radius of magnetron, unit: millimeter;T represents the operation time of magnetron,Unit: second.
(2)X2+Y2=R2
In formula, X represents the abscissa of magnetron center point;Y represents the vertical of magnetron center pointCoordinate;R represents the radius at the physical location distance movement locus center of magnetron center point, shouldValue changes according to the actual motion position of magnetron.
Therefore, in technical scheme, the revolution angular velocity of magnetron and spin velocityMeet formula respectively 1. with formula 2.:
In formula, ω 1 represents the revolution angular velocity of magnetron, unit: radian per second;ω 2 represents magneticThe spin velocity of keyholed back plate, unit: radian per second;Ro1 represents the revolution-radius of magnetron, singlePosition: millimeter;Ro2 represents the rotation radius of magnetron, unit: millimeter;R represents magnetronDistance between the center of center and magnetron motion track, unit: millimeter.
The magnetron control method that the present embodiment provides, at magnetron by each position of targetOn the premise of number of times is constant, make magnetron residence time in target unit are equal, fromAnd make target equal in the corrosion rate of various location, and then improve the utilization rate of target.RealTrampling proof, the magnetron control method utilizing the present invention to provide controls the scanning of magnetron, permissibleThe utilization rate of target is brought up to more than 60%.
The structure diagram of the magnetron sputtering apparatus that Fig. 3 provides for the embodiment of the present invention.Refer toFig. 3, magnetron sputtering apparatus include reaction chamber 1, electrostatic chuck, target 3, magnetron 6,For driving the drive mechanism 7 of magnetron 6 rotation and revolution, magnetron positioning unit and controlDevice 13 processed, electrostatic chuck is used for carrying workpiece to be machined, and it is arranged in reaction chamber 1Bottom.Target 3 is arranged on the top in reaction chamber 1, i.e. target 3 and electrostatic chuckPosition is relative.Magnetron 6 is arranged on the top of target 3, in order to improve the sputtering speed of target 3Rate.Magnetron positioning unit is for determining the initial position of described magnetron.Magnetron 6 with driveMotivation structure 7 connects, and the control end of drive mechanism 7 is connected with controlling device 13, drive mechanism7 drive magnetron 6 to scan the upper surface of target 3 under the control controlling device 13.
Being also arranged above bracing frame 4 at target 3, bracing frame 4 is a closure member, bracing frameForming a sealing space with target 3, magnetron 6 is arranged in this sealing space.SealingDeionized water it is full of, to reduce magnetron 6 and the temperature of target 3 in space.
Fig. 4 is the structure chart of embodiment of the present invention drive mechanism.Fig. 5 is the embodiment of the present inventionThe top view of drive mechanism.In Figure 5, " A " represents the minimum diameter of magnetron scanning track," B " represents the maximum gauge of magnetron scanning track, and " C " represents that gear assembly end is sweptRetouch track.
See also Fig. 3, Fig. 4 and Fig. 5, drive mechanism include motor 11, gear assembly,First connecting plate 28 and the servo-driver 12 of control motor 11 rotating speed.Motor 11 with watchThe input taking driver 12 connects, and controls the outfan of device 13 and servo-driver 12Connecting, servo-driver 12 can control motor 11 according to the control signal controlling device 13Rotating speed.
Wherein, motor 11 is fixed on bracing frame 4.
In order to ensure not change the period of motion and the movement locus of original magnetron, it is necessary first toDetermine the initial position of magnetron, in the present invention, use magnetron positioning unit to determine magnetic controlThe initial position of pipe, the i.e. initial point of magnetron motion track.
When magnetron positioning unit drive mechanism brings into operation, magnetron positioning unit is firstThe magnetron original position signal transmission detected extremely is controlled device 13, so that controlling deviceThe position of magnetron 6 can be accurately acquired, thus be more accurately controlled turning of motor 11Speed.
In the present embodiment, gear assembly includes the arranged along the first connecting plate 28 length directionOne gear (not shown), the second gear the 22, the 3rd gear 23 and the 4th gear 24,First gear, the second gear the 22, the 3rd gear 23 and the 4th gear 24 engages successively andIt is connected with the first connecting plate 28 respectively.
First connecting plate the 28, first gear is connected with the output shaft of motor 11, magnetron 6Connected by the central shaft of the second connecting plate 25 with the 4th gear 24 farthest apart from motor output shaftConnect.Under the driving of motor 11, the first gear, the second gear the 22, the 3rd gear 23 withAnd the 4th gear 24 rotating around respective central shaft rotation, simultaneously at the band of the first connecting plate 28Revolve round the sun centered by the output shaft of motor 11 under Dong.At the first connecting plate 28 and the 4th gearUnder the drive of 24, magnetron 6 revolve round the sun centered by the output shaft by motor 11 while withRotation centered by the central shaft of four gears 24.Therefore, by controlling the rotating speed of motor 11, i.e.Revolution and the rotational velocity of magnetron 6 can be controlled.
In the present embodiment, magnetron 6 is arranged on one end of the second connecting plate 25, second evenThe other end of fishplate bar 25 is provided with the first counterweight 27 that the weight with magnetron matches, and first joinsWeigh being equal in weight of the weight of 27 and magnetron 6, such that it is able to make drive mechanism even running,Improve the stability of magnetron 6 rotation, and then the service life of drive mechanism can be improved.
Further, gear assembly is partial to one end of the first connecting plate 28 and is arranged, and connects firstThe other end of plate 28 arranges the second counterweight 26, the weight of the second counterweight 26 and gear assembly,The weight sum coupling of magnetron 6 and the first counterweight 27.Can carry by the second counterweight 26The stability of high magnetron 6 revolution, so that drive mechanism more even running, and then improveThe service life of drive mechanism.
In the present embodiment, magnetron positioning unit is for determining the initial position of magnetron.ControlThe initial position that device processed determines according to magnetron positioning unit, determines the operating week of magnetronPhase, and according to controlling rotational velocity and the revolution speed of drive mechanism this service cycle.Specifically,Servo-driver controls the rotating speed of motor 11 according to the control signal controlling device, thus controlsThe rotational velocity of magnetron 6 and revolution speed.Control device and include speed controlling subelement and fortuneDynamic TRAJECTORY CONTROL subelement, speed controlling subelement make driving magnetron 6 revolution angular velocity andWith formula 2. 1. spin velocity meet formula respectively:
In formula, ω 1 represents the revolution angular velocity of magnetron, unit: radian per second;ω 2 represents magneticThe spin velocity of keyholed back plate, unit: radian per second;Ro1 represents the revolution-radius of magnetron, singlePosition: millimeter;Ro2 represents the rotation radius of magnetron, unit: millimeter;R represents magnetronDistance between the center of center and magnetron motion track, unit: millimeter.
The track of magnetron when Fig. 6 is the driving magnetron operation of embodiment of the present invention drive mechanismFigure.The trajectory diagram of magnetron when Fig. 7 is the driving magnetron operation of existing drive mechanism.At Fig. 6With in Fig. 7, the revolution-radius ro1 of magnetron is 115/25.4, the rotation radius ro2 of magnetronBeing 55/25.4, the sweep time of magnetron is 5 seconds.Comparison diagram 6 and Fig. 7 it can be seen that thisThe tracing point ratio of inventive embodiments magnetron is more uniform, and the distribution density of tracing point is uniform.
Fig. 8 is that target erosion is bent when embodiment of the present invention drive mechanism drives magnetron to runLine.Fig. 9 is the target erosion profile when existing drive mechanism drives magnetron to run.At Fig. 8With in Fig. 9, abscissa represents the target center distance to edge, unit: millimeter (mm);Vertical coordinate represents the degree of depth of target erosion, unit: millimeter (mm).Comparison diagram 8 and Fig. 9 canTo find out, when the present embodiment drive mechanism drives magnetron, the corrosion curve of target is evenly.
In the present embodiment, position that drive mechanism also includes recording magnetron 6 and fromTurn and the absolute value encoder (not shown) of the number of turns of revolution, absolute value encoder with watchTaking driver 12 and motor 11 connects, absolute value encoder is according to the rotation circle of motor 11Number is possible not only to record the current position of magnetron 6 and rotation and the number of turns of revolution, and willThe number of turns of the position of magnetron 6 and rotation and revolution feeds back to control by servo-driver 12Device 13 processed, controls device 13 and records the current position of magnetron 6 and rotation and revolutionThe number of turns.So when drive mechanism is owing to the reasons such as power down are time out of service, can be by definitelyValue encoder and control device 13 and record the position of magnetron 6 and rotation and the number of turns of revolution,After re-powering, drive mechanism can make magnetron 6 continue fortune according to the track before power downOK.
In the present embodiment, magnetron positioning unit includes that signal emission element 14 and signal receiveParts 15, signal emission element 14 is used for sending magnetron framing signal, signal receiving part15 for receiving the magnetron framing signal sent from signal emission element 14.
As a kind of embodiment, since it is considered that inspection environment is in water, and magnetic controlPipe carries out revolving round the sun and adds the selection of rotation, so the present invention uses magnetic proximity sensor to carry out determiningPosition.As it is shown on figure 3, signal emission element 14 is fixed on magnetron 6, at magnetron 6Arrive at movement locus outer, bracing frame 4 above it is installed signal receiving part15 and with signal emission element 14 to arrange position relative;Connect when magnetron 6 moves to signalWhen receiving below parts 15, signal receiving part 15 receives signal, now transports as magnetronThe initial point of dynamic track.Or, signal emission element 14 is fixed on bracing frame 4, signalReceive parts 15 be fixed on magnetron 6 and with signal emission element 14 position phase is setRight.When signal receiving part 15 receives the magnetron location letter that signal emission element 14 sendsNumber time, the position at now magnetron 6 place is defined as the starting point of magnetron motion track.
In the present embodiment, signal emission element 14 is Magnet, and signal receiving part 15 is suddenlyYou switch integrated sensor.In order to improve the precision of magnetron positioning unit, guaranteeing that Hall is openedWhile the switching curve of pass integrated sensor intersects with the magnetic field of Magnet, also to reduce magnetic as far as possibleThe intersecting area in the magnetic field of ferrum and Hall switch integrated sensor.
Servomotor of the present invention is to control to carry out its speed by PLC to turn, and Figure 11 is that servomotor existsSpeed curves figure in one period of motion.Since it is desired that public affairs turn around in ensureing 1 second,In public affairs turn around, the rotation speed change of servomotor.Figure 12 is the motion that magnetron runs 5 secondsSpeed trajectory figure, as shown in figure 12, after magnetron runs 5 seconds, magnetron is returned to speedIdentical position is (in terms of Figure 12, although the beginning and end of magnetron motion speed is the most completeOverlap, but beginning and end is respectively positioned on the motion of extension, i.e. magnetron of movement velocity trackSpeed is identical), after i.e. 5 seconds, the movement velocity track of magnetron is with 5 seconds as cycle but notIt is confined to 5 seconds, simply can exist as the period of motion for repeating motion with magnetron motion trackIn this example as a example by 5 seconds.In order to determine servomotor position of rotation, servomotor is installedAbsolute value encoder, the effect of absolute encoder be exactly record position and by rotate the number of turns finalPass to PLC, the power down conservation zone being stored in PLC, and absolute value encoder record itselfData the most also will keep, even if so system runs into unexpected power down, re-powerAfter, PLC still can guarantee that magnetron continues motion according to the track before power down.
As another embodiment, signal emission element 14 is arranged in magnetron counterweight,Magnet is installed in counterweight 6 the most in the diagram, is positioned at counterweight track outer signal installed aboveReceive parts 15, due to counterweight 6 and magnetron 27 in motor process straight at same all the timeOn line, so when counterweight 6 arrives outer, signal receiving part 15 has signal, nowMagnetron 27 is in the position nearest from the target center of circle.In order to ensure precision, signal receiving partThe switching curve of 15 intersects area and reduces as far as possible with the magnetic field of signal emission element 14.Same sampleThe control unit used in example is identical with example one with control method, such as Figure 10, but due toNow magnetron initial point signal be magnetron from the target center of circle the most nearby, magnetron motion is from thereSetting in motion, so corresponding motor speed controlling curve the most just runs according to Figure 13.WatchingTake and absolute value encoder is installed on the gear shaft that motor connects, be used for recording the position of servomotorIt is also prevented from power down simultaneously and loses magnetron position.With in sample instance with 5 seconds as cycle, but notBeing confined to 5 seconds, the principle of selection cycle is still that repeatable motion is with magnetron motion trackFoundation.
Figure 10 is control device, the flow chart of drive mechanism in the present embodiment.Refer to Figure 10,Control device 13 to transmit to servo-driver 12, the control signal controlling motor 11 by watchingTake driver 12 to control motor 11 and run, motor 11 drive gear assemblies and the first connecting plate28 rotate centered by the output shaft of motor 11, and then drive magnetron 6 to scan target 3Surface.Meanwhile, absolute value encoder by include the current position of magnetron 6 and rotation andThe encoder feedback signal transmission of the number of turns of revolution is transmitted to controlling dress by servo-driver 12Put, the position of the control current magnetron of device record 6 and rotation and the number of turns of revolution.
The present embodiment controls device and controls subelement by speed controlling subelement and movement locusControl running orbit and the speed of service of magnetron, so that magnetron is in target material surface unit areOn the time of staying equal so that target is unanimous on the whole in the corrosion rate of various location,It is more than 60% through measuring the utilization rate understanding target.
It should be noted that in the present embodiment, gear assembly includes four gears, but thisInvention is not limited to and this.Gear assembly can include n gear, and wherein, n is for being more thanIn the integer of 2.N gear is fixed on the first connecting plate 28 and engages successively, gear trainIn part, a gear of outermost (end) is connected with the output shaft of motor 11, magnetron 6On the central shaft of the farthest gear of output shaft being fixed on distance motor 11.Driving of motor 11Under Dong, magnetron 6 revolves round the sun centered by the output shaft of motor, and with distance motor output shaftRotation centered by the central shaft of remote gear.Therefore, permissible by controlling the rotating speed of motor 11Control magnetron 6 revolution and the speed of rotation.
The magnetron sputtering apparatus that the present embodiment provides, at magnetron by each position of target timeOn the premise of number is constant, makes magnetron residence time in target unit are equal, i.e. existIn the case of magnetron motion track is constant, controls the movement velocity of magnetron, make magnetron existMove with speed faster in the place of track cross, in the disjoint place of track with slower speedDegree motion, so that magnetron residence time in target unit are is equal, so that targetIdentical in the corrosion rate of various location, and then the utilization rate of raising target, this is possible not only toReduce the operating cost of magnetron sputtering apparatus, and the time changing target can be reduced, thusImprove the utilization rate of magnetron sputtering apparatus.
It is understood that the principle that is intended to be merely illustrative of the present of embodiment of above and adoptIllustrative embodiments, but the invention is not limited in this.General in this areaFor logical technical staff, without departing from the spirit and substance in the present invention, can makeVarious modification and improvement, these modification and improvement are also considered as protection scope of the present invention.