Background technology
Printing refers to original copys such as word, picture, photos through operations such as plate-making, Shi Mo, pressurizations, makesPrinting ink transfer on the material surfaces such as paper, fabric, leather, the technology of batch duplicating original copy content.
Wherein, printing includes specialty printing, and now with the development of technology, this concept is the most continuousIt is updated.China's " specialty printing technical term standard energy " to the definition under specialty printing is: extraordinary printBrush is to use to be different from general plate-making, printing, post-press finishing method and manufacture of materials, for specific useMode of printing.This explicitly pointed out the main distinction of specialty printing and general printing plate-making, printing,Post-press finishing method and five aspects such as manufacture of materials and purposes, have either party in these five aspects everyWhat face was different from general printing all should belong to specialty printing.
The quality of specialty printing is very important, and its inspection work is the most important thing, prints in special type at presentIn the actual production of brush, the inspected number of two inspection equipment can only meet a Seiko web cross cutting machineOutput, and the measuring and calculating of high speed cross cutting facility needs 4 inspection equipment, equipment cost is the highest, and thisInspection belongs to off-line check, and after namely roll web entered die cutting working position, product is die cut to become into multiple rowProduct Xiao Zhang, is collected these finished products Xiao Zhang by a collecting device, then by traffic such as go-cartsThe finished product Xiao Zhang gathered is transported on inspection equipment by instrument, then by the paper feeding machine on inspection equipmentFinished product Xiao Zhang is tested by structure one by one, and underproof product can be rejected, and checkability is non-The lowest.
Meanwhile, every per tour product inspection of Seiko reel die-cutting machine need to be equipped with 11, wherein 9 inspection andRemoving paper, metering for 2, high speed reel die-cutting machine per tour need to be equipped with reviewer 22, wherein it is desired to 20Individual inspection and 2 remove paper, metering, it can be seen that recruitment cost is the highest, and, due to each quality inspectionQuality standard is understood differently cause etc. by member, and detection quality is unstable.
Therefore, how to provide a kind of roll web cross cutting on-line checking device for eliminating, to improve detection efficiency,It is that those skilled in the art are presently required and solve the technical problem that.
Summary of the invention
It is an object of the invention to provide a kind of roll web cross cutting on-line checking device for eliminating, to improve detection effectRate；It is a further object of the present invention to provide a kind of roll web cross cutting on-line checking elimination method.
For solving above-mentioned technical problem, the present invention provides following scheme:
A kind of roll web cross cutting on-line checking device for eliminating, including die cutting working position, with described die cutting working position pairThe product transfer passage connect, the travelling speed of described product transfer passage is more than the product of described die cutting working positionFeed speed, described product transfer passage is disposed with on-line measuring device and device for eliminating.
Preferably, expansion same column product it is additionally provided with between above-mentioned on-line measuring device and described device for eliminatingBe spaced breaks angle apparatus.
Preferably, above-mentioned device for eliminating is high speed jet device for eliminating.
Preferably, dozen coupling device it is additionally provided with between above-mentioned on-line measuring device and described device for eliminating.
Preferably, the said goods transfer passage is negative-pressure air-suction from the part of die-cutting machine to described device for eliminatingDevice.
Preferably, described product transfer passage is additionally provided with it is positioned at removing before described on-line measuring deviceDirt device.
Preferably, above-mentioned roll web cross cutting on-line checking device for eliminating picks described in also including being successively set onExcept the closed stack device after device.
Preferably, above-mentioned closed stack device include two groups raise take fish scale finished product portion set.
Preferably, above-mentioned roll web cross cutting on-line checking device for eliminating also include substandard product position withTrack device.
The present invention also provides for a kind of roll web cross cutting on-line checking elimination method, including: step 1) roll webAfter entering die cutting working position, product is die cut to as multiple row finished product Xiao Zhang, and each column finished product Xiao Zhang is from a productTransporting on transfer passage, multiple row finished product Xiao Zhang transports from a plurality of product transfer passage, and described product carriesThe travelling speed of passage 8 is more than the product feed speed of described die cutting working position；Step 2) on-line measuring deviceFinished product Xiao Zhang is carried out on-line checking, and the substandard product detected is being transported to pick through product transfer passageReject during except device.
Preferably, above-mentioned roll web cross cutting on-line checking elimination method also includes step 3) qualified products warpOnline closed stack after crossing device for eliminating.
Preferably, above-mentioned steps 3) be specially use two groups raise take fish scale finished product portion set carry out closed stack.
Preferably, above-mentioned steps 1) also include step 11) multiple row finished product Xiao Zhang is carried out employing after dedustingOn-line measuring device carries out on-line checking.
Preferably, above-mentioned steps 2) also include step 21) complete finished product Xiao Zhang when on-line measuring deviceAfter on-line checking, use and beat coupling device by the bonding portion between multiple row finished product Xiao Zhang separately.
Preferably, above-mentioned steps 2) also include step 22) complete finished product Xiao Zhang when on-line measuring deviceAfter on-line checking, use the interval broken between angle apparatus expansion same column finished product Xiao Zhang.
The roll web cross cutting on-line checking device for eliminating that the invention described above is provided, during use, roll web entersAfter crossing die cutting working position, product is die cut to as multiple row finished product Xiao Zhang, and each column finished product Xiao Zhang supplies from die cutting working positionTransporting on the product transfer passage of docking to passage, the travelling speed of product transfer passage is more than cross cutting workPosition product feed speed, when finished product Xiao Zhang is transported to on-line measuring device position, on-line measuring device pairFinished product Xiao Zhang carries out on-line checking, and the substandard product detected is being transported to reject through product transfer passageRejecting during device, this on-line measuring device can detect printing, gold stamping, impression, belling, cross cuttingDeng 100% defect.During whole, multiple row finished product Xiao Zhang, after carrying out on-line checking, need not be collected,It is delivered directly to device for eliminating and rejects underproof product, so, shift without the vehicles,Meanwhile, list is re-formed without again by the finished product Xiao Zhang being stacked together after collecting to paper structureLayer detects, but after utilizing cross cutting, finished product Xiao Zhang is in monolayer alignment, is directly taken rejecting dressPut and reject, save finished product Xiao Zhang and collect, transport and the process of paper feeding, improve detection efficiency,Further, the mode being utilized in line detection carries out the detection of underproof product, and entirety produces in continuous-flow type,Be capable of limit produce frontier inspection survey limit reject, its detection efficiency is the highest, relative to of the prior art fromX-ray inspection X, further increases detection efficiency.
Further, the paper feeding machine on the collection device of finished product Xiao Zhang of the prior art and inspection equipment is eliminatedStructure, greatly reduces the cost of manufacture of equipment, reduces floor space.
It addition, an inspection equipment of the prior art can only once check a kind of product, detection efficiency is lowUnder, and the roll web cross cutting on-line checking device for eliminating that the present invention provides has a plurality of product transfer passage,Every product transfer passage can corresponding a kind of product, on-line measuring device can detect simultaneously be positioned at a plurality of productDifferent product on product transfer passage, and rejected by device for eliminating after detection, thusFurther increase detection efficiency.
Detailed description of the invention
The core of the present invention is to provide a kind of roll web cross cutting on-line checking device for eliminating, to improve detection effectRate；Another core of the present invention is to provide a kind of roll web cross cutting on-line checking elimination method.
In order to make those skilled in the art be more fully understood that the present invention program, below in conjunction with the accompanying drawings andThe present invention is described in further detail for detailed description of the invention.
The roll web cross cutting on-line checking that refer to Fig. 1 and Fig. 2, Fig. 1 is provided by the embodiment of the present invention picksPlan structure schematic diagram except device；The roll web cross cutting that Fig. 2 is provided by the embodiment of the present invention is examined onlineSurvey the side-looking structural representation of device for eliminating.
The roll web cross cutting on-line checking device for eliminating that the embodiment of the present invention is provided, including with die cutting working positionThe product transfer passage 8 of docking, product transfer passage 8 is disposed with on-line measuring device 3 and rejectsDevice 6.During use, after roll web entered die cutting working position, product is die cut to as multiple row finished product Xiao Zhang, oftenRow finished product Xiao Zhang transports to the product transfer passage 8 of docking from die cutting working position feed path, and product carriesThe travelling speed of passage 8 is more than die cutting working position product feed speed, as such, it is possible to it is logical to widen product conveyingThe spacing of the product on road 8, beneficially on-line measuring device 3 detect, and this interval ensures at 30mmMore than.Further, by the spacing of product being widened further, device for eliminating 6 is being enteredBefore rejecting, this spacing is best with 80mm-100mm, is very beneficial for device for eliminating 6 and picksRemove.Can arrange between product transfer passage 8 and device for eliminating 6 full belt mode conveying device orBelt clamping and conveying device or casting device, full belt mode conveying device or belt clamping and conveying device or throwingThe speed of service of injection device can realize more than the travelling speed of product transfer passage 8.
When finished product Xiao Zhang is in time being transported to on-line measuring device 3 position, and on-line measuring device 3 is little to finished productZhang Jinhang on-line checking, the substandard product detected is being transported to device for eliminating 6 through product transfer passage 8Shi Jinhang rejects, and this on-line measuring device 3 can detect printing, gold stamping, impression, belling, cross cutting etc.100% defect.During whole, multiple row finished product Xiao Zhang, after carrying out on-line checking, need not be collected, directlyConnect and be transported to device for eliminating 6 and reject underproof product, so, shift without the vehicles,Meanwhile, list is re-formed without again by the finished product Xiao Zhang being stacked together after collecting to paper structureLayer detects, but after utilizing cross cutting, finished product Xiao Zhang is in monolayer alignment, is directly taken rejecting dressPut 6 to reject, save finished product Xiao Zhang and collect, transport and the process of paper feeding, improve detection efficiency,Further, the mode being utilized in line detection carries out the detection of underproof product, and entirety produces in continuous-flow type,Be capable of limit produce frontier inspection survey limit reject, its detection efficiency is the highest, relative to of the prior art fromX-ray inspection X, further increases detection efficiency.
Further, the paper feeding machine on the collection device of finished product Xiao Zhang of the prior art and inspection equipment is eliminatedStructure, greatly reduces the cost of manufacture of equipment, reduces floor space.
It addition, an inspection equipment of the prior art can only once check a kind of product, detection efficiency is lowUnder, and the roll web cross cutting on-line checking device for eliminating that the embodiment of the present invention provides has the conveying of a plurality of productPassage 8, every product transfer passage 8 can corresponding a kind of product, on-line measuring device 3 can detect simultaneouslyIt is positioned at the different product on a plurality of product transfer passage 8, and by device for eliminating 6 after detectionReject, thus further increase detection efficiency.
Concrete, it is additionally provided with expansion same column product interval between on-line measuring device 3 and device for eliminating 6Break angle apparatus 5.Owing to the spacing of the multiple row finished product Xiao Zhang after cross cutting is closer, it is unfavorable for rejecting,And break angle apparatus 5 and a plurality of product transfer passage 8 is become fan-shaped array, then by little for the finished product of multiple row exactlyBeing divided into single-row, each is single-row carries along a product transfer passage 8, thus expands same column productInterval, it is simple to device for eliminating 6 below carries out the rejecting of underproof product.
Wherein, device for eliminating 6 includes qualified products passage 61 and substandard product passage 62, breaks angle apparatus5 include that first breaks angle apparatus and second and break angle apparatus, and wherein, first breaks angle apparatus and qualified products passage61 connect, and second breaks angle apparatus is connected with substandard product passage 62.So, the most underproof productThe neat collection of product, and, underproof product laterally can be produced by belt turning machine, and in order toPreferably collect substandard product and qualified products, each substandard product passage 62 and qualified products passage61 can connect respective closed stack device 7, are namely successively set on the closed stack device 7 after device for eliminating 6,Being collected qualified products and substandard product by closed stack device 7, closed stack device 7 can be to collectBelt, then the collection belt that is connected with substandard product passage 62 and being connected with qualified products passage 61Collection belt be arranged in parallel, and in order to collect time make qualified products and substandard product be superimposed asFish scale-shaped, reduces space hold, and the speed collecting belt need to be than the speed transporting belt on device for eliminating 6Degree is slow, transports belt for qualified products and substandard product being transported to and collects belt, and this closed stack fillsPutting 7 can be automatic closed stack, thus realizes Automated condtrol, further increases operating efficiency, it is possible toTo be manual closed stack.
And after underproof product being eliminated due to device for eliminating 6, the position of underproof product selfPutting and there will be vacancy, closed stack below can be affected by this, has one group to raise clothes in prior artFish scale finished product portion is overlapped, and the roll web cross cutting on-line checking device for eliminating that the embodiment of the present invention is provided hasTwo groups raise take fish scale finished product portion set, namely newly increase one group raise take fish scale finished product portion set, be mainly used forLinking is because the finished product fish scale aligned gaps that inspection rejects causes changes.It is, closed stack device 7 includes two groupsRaise and take fish scale finished product portion set.
Concrete, device for eliminating 6 is high speed jet device for eliminating, to realize sufficiently fast rejecting speed,Sufficiently high checkability is ensured together with on-Line Monitor Device 3.
Concrete, it is additionally provided with between on-line measuring device 3 and device for eliminating 6 and beats coupling device 4.ProducingDuring, through the product of cross cutting sometimes due to die-cutting rule abrasion or d ie cutting press are inadequate, cross cutting positionHave like disconnected non-disconnected, the phenomenon of namely adhesion, after product is by beating coupling device 4, can ensure that its adhesion portionPosition reliable separation, thus extend cutting-tool's used life, improve the product quality after cross cutting.
Concrete, a plurality of product transfer passage 8 is that negative pressure is inhaled from the part of die-cutting machine 1 to device for eliminating 6Wind apparatus.Sufficiently stable for product after cross cutting can be fixed by negative pressure air draft apparatus, and will not shadowRing the Detection results of on-line measuring device 3.
Concrete, every product transfer passage 8 is additionally provided with and is located at removing before line detector 3Dirt device 2.Adsorb on product with minimizing paper ash, prevent from occurring during inspection the situation of wrong report.
Concrete, above-mentioned roll web cross cutting on-line checking device for eliminating also include substandard product position withTrack device.If using substandard product position tracker, equipment of the prior art is changed the least,Only need to arrange product transfer passage 8, and be arranged on line detector 3, wherein, substandard productPosition tracker particularly, carries out position to by individual product of the camera on on-line measuring device 3Follow the tracks of, and in view of beat join before and after the change of speed, on impact of product counting etc., typically can use 2Group encoder and 2 groups of sensors realize, and follow the tracks of substandard product position.
The embodiment of the present invention also provides for a kind of roll web cross cutting on-line checking elimination method, including: step 1)After roll web entered die cutting working position, product is die cut to as multiple row finished product Xiao Zhang, and each column finished product Xiao Zhang is from productTransporting on product transfer passage 8, multiple row finished product Xiao Zhang transports from product transfer passage 8；Product conveying is logicalThe travelling speed in road 8 is more than die cutting working position product feed speed, step 2) on-line measuring device 3 is to finished productXiao Zhang carries out on-line checking, and the substandard product detected is being transported to reject dress through product transfer passage 8Reject when putting 6..
Wherein, after roll web entered die cutting working position, product is die cut to as multiple row finished product Xiao Zhang, each columnFinished product Xiao Zhang transports from a product transfer passage, and multiple row finished product Xiao Zhang is from a plurality of product transfer passage 8Upper transport, when finished product Xiao Zhang is in time being transported to on-line measuring device 3 position, and on-line measuring device 3 is to one-tenthProduct Xiao Zhang carries out on-line checking, and the substandard product detected is being transported to reject through product transfer passage 8Reject during device 6, this on-line measuring device 3 can detect printing, gold stamping, impression, belling,Cross cutting etc. 100% defect.During whole, multiple row finished product Xiao Zhang, after carrying out on-line checking, need not be receivedCollection, is delivered directly to device for eliminating 6 and rejects underproof product, so, carry out without the vehiclesTransfer, meanwhile, without again by the finished product Xiao Zhang being stacked together after collecting to paper structure againForm individual layer to detect, but after utilizing cross cutting, finished product Xiao Zhang is in monolayer alignment, is directly takenDevice for eliminating 6 is rejected, and saves finished product Xiao Zhang and collects, transports and the process of paper feeding, improves inspectionSurvey efficiency, and, the mode being utilized in line detection carries out the detection of underproof product, overall in streamAbility of swimming produces, it is possible to realizing limit and produce frontier inspection survey limit rejecting, its detection efficiency is the highest, relative to existingOff-line check in technology, further increases detection efficiency.
Further, the roll web cross cutting on-line checking elimination method that the embodiment of the present invention provides can save existingPaper feeding mechanism on the collection device of the finished product Xiao Zhang in technology and inspection equipment, greatly reduces equipmentCost of manufacture, reduce floor space.
It addition, an inspection equipment of the prior art can only once check a kind of product, detection efficiency is lowUnder, and the roll web cross cutting on-line checking elimination method that the present invention provides arranges a plurality of product transfer passage8, every product transfer passage 8 can corresponding a kind of product, on-line measuring device 3 can detect simultaneously be positioned atDifferent product on a plurality of product transfer passage 8, and carried out by device for eliminating 6 after detectionReject, thus further increase detection efficiency.
Concrete, above-mentioned online test method also includes step 3) qualified products are after device for eliminating 6Online closed stack.The closed stack device 7 that online closed stack uses can be automatic closed stack, thus realizes automation controlSystem, further increases operating efficiency, it is also possible to be manual closed stack.Certainly, simultaneously can also be to not conforming toLattice product carries out closed stack, in order to carry out next step process.
Concrete, step 3) it is specially and uses two groups to raise to take fish scale finished product portion set and carry out closed stack.Owing to rejectingAfter underproof product is eliminated by device 6, the position of underproof product self there will be vacancy,Closed stack below can be affected by this, has one group to raise and take fish scale finished product portion set in prior art,And the roll web cross cutting on-line checking elimination method that the embodiment of the present invention is provided use two groups raise take fish scale becomeProduct portion overlap, namely newly increase one group raise take fish scale finished product portion set, be mainly used for linking because inspection rejects leadThe finished product fish scale aligned gaps change caused.
Concrete, step 1) also include step 11) multiple row finished product Xiao Zhang is carried out dedusting after use onlineDetection device 3 carries out on-line checking.Adsorb on product with minimizing paper ash, prevent from reporting by mistake during inspectionSituation.
Concrete, step 2) also include step 21) complete finished product Xiao Zhang is existed when on-line measuring device 3After line detection, use and beat coupling device 4 by the bonding portion between multiple row finished product Xiao Zhang separately.ProducingCheng Zhong, through the product of cross cutting sometimes due to die-cutting rule abrasion or d ie cutting press are inadequate, cross cutting position hasLike disconnected non-disconnected, the phenomenon of namely adhesion, then after product is by beating coupling device 4, can ensure that its adhesionPosition reliable separation, thus extend cutting-tool's used life, improve the product quality after cross cutting.
Concrete, step 2) also include step 22) complete finished product Xiao Zhang is existed when on-line measuring device 3After line detection, employing is broken angle apparatus 5 and is expanded the interval between same column finished product Xiao Zhang.Due to many after cross cuttingThe spacing of row finished product Xiao Zhang is closer, is unfavorable for rejecting, and breaking angle apparatus 5 is exactly by a plurality of productTransfer passage 8 becomes fan-shaped array, is then divided into single-row by the finished product Xiao Zhang of multiple row, and each is single-row along oneBar product transfer passage 8 carries, thus expands the interval with each single file product, it is simple to rejecting belowDevice 6 carries out the rejecting of underproof product.Above roll web cross cutting provided by the present invention is examined onlineSurvey device for eliminating and method is described in detail.
Principle and the embodiment of the present invention are set forth by specific case used herein, above realityThe explanation executing example is only intended to help to understand method and the core concept thereof of the present invention.It should be pointed out that, forFor those skilled in the art, under the premise without departing from the principles of the invention, it is also possible to rightThe present invention carries out some improvement and modification, and these improve and modify the protection also falling into the claims in the present inventionIn the range of.