CN103300464A - Blended type cigarette processing method - Google Patents

Abstract

Translated fromChinese

本发明涉及混合型卷烟加工方法，包括如下步骤（1）白肋烟模块加工：干冰膨胀车间将各单等级白肋烟进行干冰膨化处理后，依据配方需求组合成白肋烟模块在掺兑区备用；（2）烤烟模块加工：烤烟模块与具体产品规格对应，一个规格对应一个烤烟模块，经过预处理后在备料区待用；（3）香料烟、再造烟叶模块加工，依据配方需求与步骤（2）加工的烤烟配伍后放在备料区待用；（4）将步骤（2）和步骤（3）模块从备料区进入制丝环节形成烟丝，步骤（1）模块与梗丝、普通膨胀烟丝等从掺兑线按配方要求进行掺兑，然后进入加香工艺。本发明实现了特性化与连续生产，提高了白肋烟品质，配方可用性增强，提高了香料烟在配方中的均匀性。

The invention relates to a method for processing mixed cigarettes, which includes the following steps: (1) Burley tobacco module processing: After the dry ice expansion workshop performs dry ice expansion treatment on each single-grade burley tobacco, the burley tobacco modules are combined into burley tobacco modules according to the formula requirements and placed in the blending area Standby; (2) flue-cured tobacco module processing: the flue-cured tobacco module corresponds to the specific product specification, and one specification corresponds to a flue-cured tobacco module, which is ready for use in the material preparation area after pretreatment; (3) oriental tobacco and reconstituted tobacco leaf module processing, according to the formula requirements and steps (2) The processed flue-cured tobacco is placed in the material preparation area for use after compatibility; (4) The modules of step (2) and step (3) enter the shredded process from the material preparation area to form shredded tobacco, and the step (1) module is combined with cut stems and ordinary expansion The shredded tobacco is blended from the blending line according to the recipe requirements, and then enters the flavoring process. The invention realizes specialization and continuous production, improves the quality of burley tobacco, enhances the usability of the formula, and improves the uniformity of the oriental tobacco in the formula.

Description

Translated fromChinese

混合型卷烟加工方法Blended Cigarette Processing Method

技术领域technical field

本发明涉及一种混合型卷烟的加工方法，更具体地说是根据中式卷烟加工理念的混合型卷烟新型加工方法。The invention relates to a processing method of mixed cigarettes, more specifically a new processing method of mixed cigarettes according to the Chinese cigarette processing concept.

背景技术Background technique

混合型卷烟的叶组主要由白肋烟、香料烟、重组烟叶、烤烟等原料构成，由于不同原料自身的物理特性、化学特征差异较大，传统的混合型卷烟在制丝生产时通常是对产品配方中的白肋烟进行单独润叶及加里料处理，再进柜储存；然后再将处理后的白肋烟与烤烟、重组烟叶、香料烟一起进行润叶、加表料、进柜储存、烘丝、掺兑、加香等工序。The leaf group of blended cigarettes is mainly composed of raw materials such as burley tobacco, oriental tobacco, recombined tobacco leaves, and flue-cured tobacco. Due to the large differences in the physical and chemical characteristics of different raw materials, traditional blended cigarettes are usually produced on the basis of The burley tobacco in the product formula is treated with leaf moistening and filling materials separately, and then stored in the cabinet; then the processed burley tobacco is moistened, added with surface materials, and stored in the cabinet together with flue-cured tobacco, recombined tobacco leaves and oriental tobacco , drying, blending, flavoring and other processes.

由于混合型产品叶组构成的复杂，通常会导致其制丝工艺的复杂，会对整个制丝车间的生产安排、工序生产的连续性及烟丝质量带来影响：Due to the complex composition of mixed product leaf groups, it usually leads to the complexity of its silk-making process, which will affect the production arrangement of the entire silk-making workshop, the continuity of process production and the quality of shredded tobacco:

1、白肋烟模块处理效果达不到预期。白肋烟作为混合型卷烟的重要原料，由于白肋烟的含氮量高、含糖量低使白肋烟在燃烧过程中苦涩味较重、杂气重、刺激大，故白肋烟在使用前需要经过加料、烘焙、储叶工艺。在实际生产中，白肋烟模块通常都是由2~3种白肋烟组成，现行的工艺条件下采用单一工艺参数无法对不同特性的白肋烟实现分别加工，处理效果差。1. The treatment effect of the Burley tobacco module did not meet expectations. Burley tobacco is an important raw material of mixed cigarettes. Due to the high nitrogen content and low sugar content of Burley tobacco, Burley tobacco has a bitter taste, heavy miscellaneous gas, and strong irritation during the combustion process. Before use, it needs to go through the process of feeding, baking and leaf storage. In actual production, the burley tobacco module is usually composed of 2~3 kinds of burley tobacco. Under the current process conditions, a single process parameter cannot be used to process burley tobacco with different characteristics separately, and the treatment effect is poor.

2、生产组织复杂。现有的中式烤烟原料以烤烟为主，兼有再造烟叶以及梗丝、膨胀烟丝等，其制丝过程通常是将烤烟与再造烟叶一起投料进行润叶加料储叶制丝，再掺兑，所需连续性较强；2. The production organization is complicated. The raw material of the existing Chinese-style flue-cured tobacco is mainly flue-cured tobacco, with reconstituted tobacco leaves, shredded stems, and expanded cut tobacco. Strong continuity is required;

现有的中式烤烟由于先需要进行白肋烟处理，再与其他原料一起处理，需占用较多储柜，且后续工序需要等待白肋烟工序加工完成，严重影响生产的连续性。The existing Chinese-style flue-cured tobacco needs to be processed with burley tobacco first, and then processed together with other raw materials, which requires more storage cabinets, and the follow-up process needs to wait for the completion of the burley tobacco process, which seriously affects the continuity of production.

3、香料烟均匀性存在问题。通常香料烟为辅（配方中用量比例<10%），部分规格产品香料烟用量极少，实际生产中易造成香料烟在配方中使用不均匀等问题。3. There is a problem with the uniformity of oriental tobacco. Usually, oriental tobacco is used as a supplement (the dosage ratio in the formula is less than 10%), and the amount of oriental tobacco in some products is very small. In actual production, it is easy to cause problems such as uneven use of oriental tobacco in the formula.

发明内容Contents of the invention

本发明为了克服上述缺陷，提供的一种将配方中涉及的白肋烟、香料烟、烤烟、再造烟叶等原料综合考虑进行系统设计，以实现各模块的集中化加工，简化生产流程，提高生产效率的根据中式卷烟加工思路提供一种混合型卷烟的加工方法，其技术方案如下：In order to overcome the above-mentioned defects, the present invention provides a system design that comprehensively considers raw materials such as burley tobacco, oriental tobacco, flue-cured tobacco, and reconstituted tobacco leaves involved in the formula, so as to realize centralized processing of each module, simplify the production process, and improve production efficiency. Efficiency According to the idea of Chinese cigarette processing, a processing method of mixed cigarettes is provided, and the technical scheme is as follows:

混合型卷烟加工方法，包括如下步骤：A method for processing mixed cigarettes, comprising the steps of:

（1）、白肋烟模块加工：干冰膨胀车间将各单等级白肋烟进行干冰膨化处理，依据白肋烟加工特性和品质特点确定不同白肋烟品质的膨胀参数，分别进行针对性膨胀处理以充分发挥白肋烟特性；各单等级白肋烟在经过干冰膨胀处理后，依据配方需求组合成白肋烟模块在掺兑区备用；(1) Burley tobacco module processing: The dry ice expansion workshop conducts dry ice expansion treatment on each single-grade Burley tobacco, determines the expansion parameters of different Burley tobacco quality according to the processing characteristics and quality characteristics of Burley tobacco, and performs targeted expansion treatment respectively In order to give full play to the characteristics of burley tobacco; after the dry ice expansion treatment of each single-grade burley tobacco, it is combined into burley tobacco modules according to the formula requirements and stored in the blending area for standby;

（2）、烤烟模块加工：烤烟模块与具体产品规格对应，一个规格对应一个烤烟模块，经过预处理后在备料区待用；(2) Flue-cured tobacco module processing: The flue-cured tobacco module corresponds to the specific product specification, and one specification corresponds to one flue-cured tobacco module. After pretreatment, it is used in the preparation area;

（3）、香料烟、再造烟叶模块加工：分两个模块处理a、配方中香料烟用量为5%—10%时，将香料烟、再造烟叶集中预处理，混合均匀后，依据配方需求与步骤（2）加工的烤烟配伍后放在备料区待用；b、配方中香料烟用量<5%时，将香料烟加入到再造烟叶制备过程中，形成香料烟型再造烟叶模块，按照配方要求与普通再造烟叶混合均匀后与步骤（2）加工的烤烟配伍后放在备料区待用；(3) Modular processing of oriental tobacco and reconstituted tobacco leaves: divided into two modules for processing a. When the dosage of oriental tobacco in the formula is 5%-10%, concentrate the pretreatment of oriental tobacco and reconstituted tobacco leaves, mix them evenly, and mix them according to the formula requirements Step (2) The processed flue-cured tobacco is compatible and placed in the material preparation area for use; b. When the amount of oriental tobacco in the formula is <5%, add oriental tobacco into the reconstituted tobacco leaf preparation process to form an oriental tobacco type reconstituted tobacco leaf module, according to the formula requirements After mixing evenly with ordinary reconstituted tobacco leaves, it is compatible with the flue-cured tobacco processed in step (2), and then placed in the preparation area for use;

（4）、将步骤（2）和步骤（3）模块从备料区进入制丝环节形成烟丝，步骤（1）模块与梗丝、普通膨胀烟丝等从掺兑线按配方要求进行掺兑，然后进入加香工艺。(4), the modules of step (2) and step (3) are entered into the shredded tobacco from the material preparation area to form shredded tobacco, and the module of step (1) is blended with shredded stems, ordinary expanded shredded tobacco, etc. from the blending line according to the recipe requirements, and then Enter the perfuming process.

在上述技术方案的步骤（1）中膨胀参数包括膨胀压力和浸渍时间。In step (1) of the above technical solution, the expansion parameters include expansion pressure and immersion time.

在上述技术方案的步骤（3）中的香料烟再造烟叶工艺为造纸法再造烟叶工艺，将香料烟作为再造烟叶纤维原料进行加工在上述技术方案的步骤（2）和步骤（3）中的模块加工，是从备料区进入制丝环节形成烟丝。The oriental tobacco reconstituted tobacco leaf process in step (3) of the above technical solution is a papermaking method reconstituted tobacco leaf process, and oriental tobacco is processed as a raw material for reconstituted tobacco leaf fiber. Modules in steps (2) and (3) of the above technical solution Processing is to enter the silk making link from the preparation area to form shredded tobacco.

与现有技术相比，本发明的有益效果体现在：Compared with the prior art, the beneficial effects of the present invention are reflected in:

1、混合型卷烟中的白肋烟处理转到干冰膨胀环节，可实现提前生产，投入配方时是从掺兑线加入，简化了白肋烟加里料、烘焙、加表料的环节，实现了特性化与连续生产。1. The processing of burley tobacco in mixed cigarettes is transferred to the dry ice expansion link, which can realize the production in advance. Personalization and serial production.

2、提高了白肋烟品质，膨胀后的白肋烟，劲头明显降低，杂气减弱，填充性能明显提高，配方可用性增强。2. The quality of burley tobacco is improved. The burley tobacco after expansion has significantly reduced strength, weakened miscellaneous gas, significantly improved filling performance, and enhanced formulation availability.

3、香料烟与再造烟叶实现集中生产，按具体配方需求确定香料烟使用方式，大大提高生产集中度，提高了香料烟在配方中的均匀性。3. Centralized production of oriental tobacco and reconstituted tobacco leaves is realized, and the use of oriental tobacco is determined according to specific formula requirements, which greatly increases the concentration of production and improves the uniformity of oriental tobacco in the formula.

附图说明Description of drawings

图1 为本发明加工方法示意图。Fig. 1 is the schematic diagram of processing method of the present invention.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明作进一步的详细描述：Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

实施例：Example:

参见图1，混合型卷烟新型加工方法，产品配方中单批次用叶1000公斤，美国白肋烟100公斤（10%），恩施白肋烟200公斤（20%），烤烟620公斤（62%），香料烟80公斤（8%）,外掺再造烟叶100公斤（10%），梗丝膨丝50公斤（5%），按如下步骤进行：See Figure 1, a new processing method for mixed cigarettes. In a single batch of product formula, 1,000 kg of leaves are used, 100 kg of American Burley tobacco (10%), 200 kg of Enshi Burley tobacco (20%), and 620 kg of flue-cured tobacco (62%). ), 80 kg (8%) of oriental tobacco, 100 kg (10%) of reconstituted tobacco leaves, and 50 kg (5%) of expanded cut stems, according to the following steps:

（1）、白肋烟模块加工，将白肋烟进行干冰膨化处理，依据白肋烟加工特性和品质特点确定不同白肋烟品质的膨胀参数，分别进行针对性膨胀处理。在具体生产规格中，对配方涉及的100公斤美国白肋烟和200公斤湖北恩施白肋烟分别进行干冰膨胀，处理完毕后混合均匀装箱送入掺兑区；(1) For Burley tobacco module processing, the Burley tobacco is subjected to dry ice expansion treatment, and the expansion parameters of different Burley tobacco qualities are determined according to the Burley tobacco processing characteristics and quality characteristics, and the targeted expansion treatment is carried out respectively. In the specific production specifications, 100 kg of American burley tobacco and 200 kg of Hubei Enshi burley tobacco involved in the formula are subjected to dry ice expansion respectively, and after the treatment is completed, they are mixed evenly and packed into boxes and sent to the blending area;

（2）、烤烟模块加工：烤烟模块与具体产品规格对应，一个规格对应一个烤烟模块，经过预处理后在备料区待用，620公斤烤烟原料摸梗后在备料区待用；(2) Flue-cured tobacco module processing: The flue-cured tobacco module corresponds to the specific product specification, and one specification corresponds to one flue-cured tobacco module. After pretreatment, it will be used in the preparation area, and 620 kg of flue-cured tobacco raw materials will be used in the preparation area after being stemmed;

（3）、香料烟、再造烟叶模块：配方中香料烟用量适中8%时，可直接投料生产，故将香料烟、再造烟叶集中进行挑杂等预处理，与烤烟模块配伍混合均匀放在备料区待用；(3) Oriented tobacco and reconstituted tobacco leaf modules: when the amount of oriental tobacco in the formula is moderately 8%, it can be directly fed into the production, so the oriental tobacco and reconstituted tobacco leaves are concentrated for pretreatment such as picking, mixed with the flue-cured tobacco module and evenly placed in the preparation area to be used;

（4）、将步骤（3）中混合均匀后的原料投料进行生产，经过切片、润叶、储叶、切丝、烘丝工序后，在掺兑点将步骤（1）中白肋烟膨胀烟丝与梗丝、普通膨胀烟丝均匀加入，再进行加香储丝工艺形成配方烟丝。(4) The raw materials mixed uniformly in step (3) are fed into production, and after slicing, leaf moistening, leaf storage, shredding, and shred drying, the burley tobacco in step (1) is expanded at the blending point Shredded tobacco, shredded stems, and ordinary expanded shredded tobacco are evenly added, and then the process of flavoring and storing shredded tobacco is carried out to form cut shredded tobacco.

需要说明的是，以上的具体实施方式仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明的技术方案的精神和范围，其均应涵盖在本发明的权利要求范围内。It should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be The schemes are modified or equivalently replaced without departing from the spirit and scope of the technical schemes of the present invention, and all of them shall be covered by the scope of the claims of the present invention.

Claims (3)

1. a blended type cigarette processing method is characterized in that comprising the steps:

(1), burley tobaccos module processing: the dry ice expanding treatment is carried out with each single grade burley tobaccos in the dry-ice expanding workshop, determine the expansion parameter of different burley tobaccos qualities according to burley tobaccos processing characteristics and quality characteristic, carry out respectively the specific aim expansion process to give full play to the burley tobaccos characteristic; Each single grade burley tobaccos after processing through dry-ice expanding, according to the synthetic burley tobaccos module of prescription requirement groups to mix the district for subsequent use;

(2), flue-cured tobacco module processing: the flue-cured tobacco module is corresponding with the specific product specification, and the corresponding flue-cured tobacco module of specification is through stand-by at Material Staging Area after the preliminary treatment;

(3), Turkish tobaccos, the processing of reconstituted tobacco module: divide when the Turkish tobaccos consumption is 5%-10% in two resume module a, the prescription, Turkish tobaccos, reconstituted tobacco are concentrated preliminary treatment, after mixing, be placed on Material Staging Area behind the flue-cured tobacco compatibility according to prescription demand and step (2) processing stand-by; In b, the prescription during Turkish tobaccos consumption＜5%, Turkish tobaccos are joined in the reconstituted tobacco preparation process, form Turkish tobaccos type reconstituted tobacco module, be placed on Material Staging Area behind the flue-cured tobacco compatibility of processing with step (2) after requiring to mix with common reconstituted tobacco according to prescription stand-by;

(4), step (2) and step (3) module entered the throwing link from Material Staging Area form pipe tobacco, step (1) module and stem, common expanded cut tobacco etc. are mixed by the requirement of filling a prescription from mixing line, then enter perfuming process.

2. blended type cigarette processing method according to claim 1 is characterized in that: the expansion parameter comprises the bulbs of pressure and dip time in the step (1).

3. blended type cigarette processing method according to claim 1, it is characterized in that: the Turkish tobaccos reconstituted tobacco technique in the step (3) is papermaking-method reconstituted tobaccos technique, and Turkish tobaccos are processed as the reconstituted tobacco fibrous raw material.

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