CN103251262A - Gel bedspread and manufacturing technology thereof - Google Patents

Abstract

The invention discloses a gel bedspread which comprises a gel sheet and a bedspread body. The gel sheet is of a chocolate shape, a plurality of small protruding square blocks are arranged on the surface of the gel sheet, the gel sheet is arranged on the surface of the bedspread in a sewing mode, reinforcing bars are arranged at the sewing position of the gel sheet, the gel sheet comprises an upper protection film, a lower protection film and a gel body, and the gel body is arranged between the upper protection film and the lower protection film. A manufacturing technology of the gel bedspread comprises the steps of placing the upper protection film in a mould, setting the upper protection film, carrying out cooling setting after injecting the gel body, laying the lower protection film, conducting demoulding, connecting the upper protection film with the lower protection film, sewing the gel sheet on the surface of the bedspread, and sewing the reinforcing bars. The gel bedspread made through the manufacturing technology is good in air permeability, can quickly balance and disperse heat of a human body, maintains the drying degree of the bedspread, effectively reduces skin temperature of the human body, is soft, comfortable and smooth, and does not stimulate the skin.

Description

Gel bedcover and manufacturing process thereof

Technical field

The present invention relates to a kind of bedcover and manufacturing process thereof, particularly a kind of gel bedcover and manufacturing process thereof of good permeability.

Background technology

In people's all one's life, about 1/3rd time is spent in bed, and the comfort level of bed necessaries directly has influence on the comfort level of sleep quality.

The mattress of market is of a great variety at present, generally makes the mattress matrix by sponge, spring, silk flosssilk wadding or cotton-wool, a more sheathed fabric bedcover outside the mattress matrix.Traditional mattress is only paid attention to its comfort level, has ignored its gas permeability.

In the summer of sweltering heat, human body is slept and felt very sultry in mattress surface, and is nice and cool inadequately.If lay the soft comfortableness that summer sleeping mat has reduced the bed body again in mattress surface.

Summary of the invention

The object of the present invention is to provide a kind of good permeability, can reduce gel bedcover and the manufacturing process thereof of human epidermal temperature.

To achieve these goals, gel bedcover provided by the invention comprises: gel film and bedcover body, and gel film is chocolate shape, and the surface is provided with the blockage of polylith projection, and gel film is sutured in the bedcover body surface, and the gel film suture is provided with reinforcement; Gel film comprises upper protective film, following diaphragm and gel body, and the gel body is located at upper protective film and is reached down between the diaphragm.Thus, chocolate shape gel film is sewed up on bedcover surface, has good permeability, can fast uniform disperses the heat of human body, keeps the dry and comfortable degree of bedcover, and effectively imitate and reduce the human epidermal temperature, and soft comfortable.

In some embodiments, blockage is square dice.Thus, the gel film surface is provided with the square blockage of a plurality of projectioies, has strengthened the permeability of gel film.

In some embodiments, comprise the polylith gel film, adjacent gel film intersection and gel film edge are provided with reinforcement.Thus, use reinforcement, effectively protect the gel film link position, improve its practical life-span.

In some embodiments, diaphragm was made for the TPU material under upper protective film reached.

In some embodiments, reinforcement is made for the cloth material.

Gel bedcover manufacturing process provided by the invention may further comprise the steps:

S1: upper protective film as in the mould, is protected mould in the typing;

S2: inject the gel body, cooling and shaping;

S3: lay diaphragm down;

S4: the demoulding;

S5: connect upper protective film and reach diaphragm down, encapsulation gel body;

S6: gel film is sutured in the bedcover surface;

S7: make reinforcement.

In some embodiments, mould is chocolate shape vacuum forming mould, and the vacuum forming mould is evenly distributed with a plurality of square indentations.

In some embodiments, the method for protection mould is in the typing: the vacuum forming mould that will be provided with the protection mould heats by continuous tunnel furnace, and vacuum forming is carried out to the vacuum forming mould in the heating back, and supreme protection mould fits tightly in the vacuum forming mould inner surface.

In some embodiments, to heat time heating time of vacuum forming mould be 8s-12s, heating-up temperature is 120 ℃-180 ℃.

Gel bedcover by gel bedcover manufacturing process of the present invention is made is sheathed on outside the mattress, has good permeability, can fast uniform disperses the heat of human body, keeps the dry and comfortable degree of bedcover; Effectively isolate bacteria is protected respiratory system; Effectively reduce the human epidermal temperature; Soft comfortable, smooth not chafe.Simultaneously, gel film is sewed up by multi-disc and is formed, and has saved raw material, has reduced cost, is convenient to popularize and uses.

Description of drawings

Fig. 1 is the structural representation of the gel bedcover of one embodiment of the present invention;

Fig. 2 is the cutaway view of gel bedcover shown in Figure 1.

The specific embodiment

Explanation that the present invention is described in further detail below in conjunction with drawings and the specific embodiments.

Fig. 1 and Fig. 2 have schematically shown the gel bedcover according to one embodiment of the present invention.

As depicted in figs. 1 and 2, gel bedcover of the present invention comprises: the chocolateshape gel film 10 of multi-disc and bedcover body 20.In this embodiment of the present invention, allgel films 10 fitly are tiled in bedcover body 20 surfaces, and are connected with 20 stitchings of bedcover body.Adjacent gel film 10 intersections andgel film 10 edges are sewed with cloth matter reinforcement 30.

As depicted in figs. 1 and 2,gel film 10 is chocolate shape, and namelygel film 10 surfaces are provided with theblockage 1021 of polylith projection.Have good permeability, can fast uniform disperse the heat of human body, keep the dry and comfortable degree of bedcover, effectively imitate and reduce the human epidermal temperature.

As shown in Figure 2,gel film 10 comprises upperprotective film 101, followingdiaphragm 103 and gel body 102.Gel body 102 is located at upperprotective film 101 and is reached down between the diaphragm 103.In this embodiment of the present invention,diaphragm 103 was made for the TPU material under upperprotective film 101 reached.

The manufacturing technology steps of gel bedcover of the present invention is:

S1: upperprotective film 101 as in the mould, is protectedmould 101 in the typing.

In this embodiment of the present invention, mould is chocolate shape vacuum forming mould.Upperprotective film 101 is tiled in vacuum forming mould mold cavity surface; The vacuum forming mould that is provided withprotection mould 101 is heated by continuous tunnel furnace, and in this embodiment of the present invention, be 8s-12s heat time heating time, and heating-up temperature is 120 ℃-180 ℃; Vacuum forming is carried out to the vacuum forming mould in the heating back, andsupreme protection mould 101 fits tightly in the vacuum forming mould inner surface.

S2:gel body 102 is injected in the chocolate shape vacuum forming mould cavity upperprotective film 101 surfaces, cooling and shaping.

S3:diaphragm 103 under the 102 surface layings of gel bodyforms gel film 10.

S4:gel film 10 is separated with the vacuum forming mould.

S5: to upperprotective film 101 and downdiaphragm 102 seal encapsulation and connect,gel body 102 is packaged in upperprotective film 101 and down between thediaphragm 102.

S6:gel film 10 is sutured in the bedcover surface.

S7: inadjacent gel film 10 intersections andgel film 10 edges be sewed with cloth matter reinforcement 30.

Gel bedcover by gel bedcover manufacturing process of the present invention is made has the high ventilation performance, can fast uniform disperses the heat of human body, keeps the dry and comfortable degree of bedcover; Effectively isolate bacteria is protected respiratory system; Effectively reduce the human epidermal temperature; Soft comfortable, smooth not chafe.Simultaneously, gel film is sewed up by multi-disc and is formed, and has saved raw material, has reduced cost, is convenient to popularize and uses.

Claims (9)

1. gel bedcover, it is characterized in that, comprise: gel film (10) and bedcover body (20), described gel film (10) is chocolate shape, the surface is provided with the blockage (1021) of polylith projection, described gel film (10) is sutured in described bedcover body (20) surface, and described gel film (10) suture is provided with reinforcement (30);

Described gel film (10) comprises upper protective film (101), following diaphragm (103) and gel body (102), and described gel body (102) is located at described upper protective film (101) and is reached down between the diaphragm (103).

2. gel bedcover according to claim 1 is characterized in that, described blockage (1021) is square dice.

3. gel bedcover according to claim 1 and 2 is characterized in that, comprises the described gel film of multi-disc (10), and described adjacent gel film (10) intersection and gel film (10) edge are provided with described reinforcement (30).

4. gel bedcover according to claim 3 is characterized in that, diaphragm (103) was made for the TPU material under described upper protective film (101) reached.

5. gel bedcover according to claim 4 is characterized in that, described reinforcement (30) is made for the cloth material.

6. gel bedcover manufacturing process is characterized in that, may further comprise the steps:

S1: upper protective film (101) as in the mould, is protected mould (101) in the typing;

S2: inject gel body (102), cooling and shaping;

S3: lay diaphragm (103) down;

S4: the demoulding;

S5: connect upper protective film (101) and reach diaphragm (102) down, encapsulation gel body (102);

S6: gel film (10) is sutured in the bedcover surface;

S7: make reinforcement (30).

7. gel bedcover manufacturing process according to claim 6 is characterized in that, described mould is chocolate shape vacuum forming mould, and described vacuum forming mould is evenly distributed with a plurality of square indentations.

8. gel bedcover manufacturing process according to claim 7; it is characterized in that; protect the method for mould (101) to be in the described typing: the vacuum forming mould that will be provided with protection mould (101) heats by continuous tunnel furnace; vacuum forming is carried out to the vacuum forming mould in the heating back, and supreme protection mould (101) fits tightly in described vacuum forming mould inner surface.

9. gel bedcover manufacturing process according to claim 8 is characterized in that, to heat time heating time of described vacuum forming mould be 8s-12s, heating-up temperature is 120 ℃-180 ℃.

Images