CN103144294A - Triaxial hot melting mechanism - Google Patents

Abstract

The invention relates to a triaxial hot melting mechanism which comprises a support base, an X-axle mechanism, an XY-axle connection angle aluminum, a Y-axle mechanism, an YZ module connection plate, a Z-axle mechanism, a calibration module and a hot melting module. The X-axle mechanism is arranged on the support base, the Y-axle mechanism is arranged on the X-axle mechanism through XY-axle connection angle aluminum, the Z-axle mechanism is arranged on the Y-axle mechanism through the YZ module, and the hot melting module and the calibration module are respectively arranged on the Z-axle mechanism. The triaxial hot melting mechanism is mainly applied to high-precision melting connection working of mechanical equipment on electronic products, and enables the hot melting module to achieve a standard working place by matching of the X-axle mechanism, the Y-axle mechanism and the Z-axle mechanism. Due to the fact that the calibration module corrects the melting connection place, a whole mechanism is high in flexibility ratio, calibration place is accurate, and working efficiency is high.

Description

A kind of three axle hot-melting mechanisms

Technical field:

The present invention relates to a kind of hot-melting mechanism, relate in particular a kind ofly use the cooperation of plant equipment three axis mechanisms to carry out the hot-melting mechanism of hot melt process to electronic product.

Background technology:

Add man-hour when carrying out hot melt to certain parts of electronic product, product need to be positioned over the line position calibration of going forward side by side of standard operation position, carry out the hot melt process after calibration.Just need a kind of three axle hot-melting mechanisms this moment.

Summary of the invention:

The purpose of this invention is to provide a kind of three axle hot-melting mechanisms, by the division of labor and the cooperation of X-axis mechanism, Y-axis mechanism, Z-axis mechanism, hot melt module and calibration module, determine displacement by photoelectric sensor, correcting mechanism is determined job position, its running is flexible, quick, and the shift position is accurate.

Technology solution of the present invention is as follows:

A kind of three axle hot-melting mechanisms, it comprises that bracket base, X-axis mechanism, XY axle connect aluminum corner brace, Y-axis mechanism, YZ module connecting plate, Z-axis mechanism, calibration module and hot melt module, described X-axis mechanism is installed on bracket base; Described Y-axis mechanism connects aluminum corner brace by the XY axle and is installed in X-axis mechanism; Described Z-axis mechanism is installed in Y-axis mechanism by YZ module connecting plate; Described hot melt module and calibrating die group are installed on Z-axis mechanism respectively.

In technique scheme, described X-axis mechanism comprises X-axis module support, X-axis servo motor, X-axis shaft coupling, the linear module of X-axis, X-axis module connecting plate, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip, X-axis slide rail and X-axis slide block, and described X-axis module support is arranged on bracket base; The linear module of described X-axis is installed on X-axis module support; Described X-axis servo motor is connected by the linear module of X-axis shaft coupling and X-axis; Described X-axis module connecting plate is installed on the linear module of X-axis; Described X-axis slide rail and X-axis mounting bar are individually fixed on X-axis module support, and are parallel to each other with the linear module of X-axis respectively; Described X-axis slide block is installed on the X-axis slide rail; Described X-axis photoelectric sensor is installed on the X-axis mounting bar; Described XY axle connects aluminum corner brace and is fixed in simultaneously on X-axis module connecting plate and X-axis slide block; Described X-axis sensing chip is installed on the top that the XY axle connects aluminum corner brace, and coordinates installation with the X-axis photoelectric sensor.

In technique scheme, described Y-axis mechanism comprises Y-axis servo motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis module connecting plate, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip; The linear module of described Y-axis is installed on the XY axle and connects on aluminum corner brace; Described Y-axis servo motor is connected by the linear module of Y-axis shaft coupling and Y-axis; Described Y-axis mounting bar is installed on the XY axle and connects the aluminum corner brace upper end; Described Y-axis photoelectric sensor is installed on the Y-axis mounting bar; Described Y-axis module connecting plate is installed on the linear module of Y-axis, and the Y-axis sensing chip is installed on Y-axis module connecting plate.

In technique scheme, described Z-axis mechanism comprises Z axis servo motor, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis mounting bar, Z axis photoelectric sensor, Z axis sensing chip and Z axis stringer board, and described z axis module is fixed in Y-axis mechanism by YZ module connecting plate; Described Z axis servo motor is installed on the z axis module by the Z axis shaft coupling; Described Z axis stringer board is installed on the back side of z axis module; Described Z axis mounting bar is installed on the side of Z axis stringer board; Described Z axis photoelectric sensor is installed on the Z axis mounting bar; Described Z axis module connecting plate is installed on the z axis module, and the Z axis sensing chip is installed on Z axis module connecting plate.

In technique scheme, described hot melt module comprises heating bar, heating block, fixed head a, fixed head b, upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board, rear thermal insulation board, hot melt cushion plate and hot melt pin, described hot melt module is installed on the place ahead of the Z axis stringer board of Z-axis mechanism, and is loaded on the Z axis stringer board by fixed head a and fixed head b Dingan County; Described upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board and rear thermal insulation board are installed on respectively top, below, left side, right side, front side and the rear side of heating block, in heating block is wrapped in fully; Described hot melt cushion plate is fixed on hot melt head plate, and the hot melt pin runs through and is installed in hot melt cushion plate; Described heating bar runs through thermal insulation board and is inserted in heating block.

In technique scheme, described calibration module comprises camera adjustments base and the camera adjustments plate that is fixedly mounted on the camera adjustments base, and a camera fixed head is installed on the camera adjustments plate; One camera is installed on described camera fixed head; A set screw seat is installed in the lower end of described camera adjustments base, a light source contiguous block is installed on the top of camera adjustments base, a calibration module connecting plate is installed at the back of camera adjustments base, and the calibration module is installed on the Z axis stringer board of Z-axis mechanism by calibration module connecting plate; Connect a camera adjustments knob between described camera adjustments plate and set screw seat; Be fixedly connected with a light source fixed head on described light source contiguous block, connect a light source on the light source fixed head.

Beneficial effect of the present invention is:

The present invention is a kind of hot-melting mechanism that carries out the hot melt process to electronic product, the division of labor and cooperation by X-axis mechanism, Y-axis mechanism, Z-axis mechanism, calibration module and hot melt module, by determining displacement by the X, Y, Z axis photoelectric sensor, make the hot melt module reach the standard operation position, and determine the hot melt job position by correcting mechanism, whole mechanism efficiency is high, and precision is high, and is effective.

Description of drawings:

The present invention is described further below in conjunction with accompanying drawing:

Fig. 1 is structural representation of the present invention;

Fig. 2 is the structural representation of X-axis mechanism of the present invention and Y-axis mechanism;

Fig. 3 is the structural representation of Z-axis mechanism of the present invention;

Fig. 4 is hot melt module structural representation of the present invention;

Fig. 5 does not contain the structural representation of right thermal insulation board and front thermal insulation board in Fig. 4;

Fig. 6 is the structural representation of calibration module of the present invention.

The specific embodiment:

Embodiment sees accompanyingdrawing 1, a kind of three axle hot-melting mechanisms, and it comprises thatbracket base 1,X-axis mechanism 2, XY axle connectaluminum corner brace 3, Y-axis mechanism 4, YZ module connecting plate 5, Z-axis mechanism 6,calibration module 7 andhot melt module 8, described X-axis mechanism is installed on bracket base; Described Y-axis mechanism connects aluminum corner brace by the XY axle and is installed in X-axis mechanism; Described Z-axis mechanism is installed in Y-axis mechanism by YZ module connecting plate; Described hot melt module and calibrating die group are installed on Z-axis mechanism respectively.

See accompanyingdrawing 2, described X-axis mechanism comprisesX-axis module support 9,X-axis servo motor 10,X-axis shaft coupling 11, thelinear module 12 of X-axis, X-axismodule connecting plate 13,X-axis mounting bar 14, X-axisphotoelectric sensor 15,X-axis sensing chip 16,X-axis slide rail 17 andX-axis slide block 18, and described X-axis module support is arranged on bracket base; The linear module of described X-axis is installed on X-axis module support; Described X-axis servo motor is connected by the linear module of X-axis shaft coupling and X-axis; Described X-axis module connecting plate is installed on the linear module of X-axis; Described X-axis slide rail and X-axis mounting bar are individually fixed on X-axis module support, and are parallel to each other with the linear module of X-axis respectively; Described X-axis slide block is installed on the X-axis slide rail; Described X-axis photoelectric sensor is installed on the X-axis mounting bar; Described XY axle connects aluminum corner brace and is fixed in simultaneously on X-axis module connecting plate and X-axis slide block; Described X-axis sensing chip is installed on the top that the XY axle connects aluminum corner brace, and coordinates installation with the X-axis photoelectric sensor.

X-axis mechanism is by the linear module motion of described X-axis driven by servomotor X-axis, and the XY axle connects aluminum corner brace and be fixed on X-axis module connecting plate and X-axis slide block, so just can drive whole Y-axis and Z-axis mechanism and move on X-direction; Determine move distance on X-direction by the X-axis photoelectric sensor.

Described Y-axis mechanism comprises Y-axis servo motor 19, Y-axis shaft coupling 20, thelinear module 21 of Y-axis, Y-axismodule connecting plate 22, Y-axis mounting bar 23, Y-axisphotoelectric sensor 24 and Y-axis sensing chip 25; The linear module of described Y-axis is installed on the XY axle and connects on aluminum corner brace; Described Y-axis servo motor is connected by the linear module of Y-axis shaft coupling and Y-axis; Described Y-axis mounting bar is installed on the XY axle and connects the aluminum corner brace upper end; Described Y-axis photoelectric sensor is installed on the Y-axis mounting bar; Described Y-axis module connecting plate is installed on the linear module of Y-axis, and the Y-axis sensing chip is installed on Y-axis module connecting plate.

See accompanyingdrawing 3, described Z-axis mechanism comprises Z axis servo motor 26, Z axis shaft coupling 27, z axis module 28, Z axis module connecting plate 29, Z axis mounting bar 30, Z axis photoelectric sensor 31, Z axis sensing chip 32 and Zaxis stringer board 33, and described z axis module is fixed in Y-axis mechanism by YZ module connecting plate; Described Z axis servo motor is installed on the z axis module by the Z axis shaft coupling; Described Z axis stringer board is installed on the back side of z axis module; Described Z axis mounting bar is installed on the side of Z axis stringer board; Described Z axis photoelectric sensor is installed on the Z axis mounting bar; Described Z axis module connecting plate is installed on the z axis module, and the Z axis sensing chip is installed on Z axis module connecting plate.

See accompanyingdrawing 4 and accompanying drawing 5, described hot melt module comprisesheating bar 34,heating block 35, fixed head a36, fixed head b37, upperthermal insulation board 38, hotmelt head plate 39, leftthermal insulation board 40, rightthermal insulation board 41, frontthermal insulation board 42, rearthermal insulation board 43, hotmelt cushion plate 44 andhot melt pin 45, described hot melt module is installed on the place ahead of the Z axis stringer board of Z-axis mechanism, and is loaded on the Z axis stringer board by fixed head a and fixed head b Dingan County; Described upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board and rear thermal insulation board are installed on respectively top, below, left side, right side, front side and the rear side of heating block, in heating block is wrapped in fully; Described hot melt cushion plate is fixed on hot melt head plate, and the hot melt pin runs through and is installed in hot melt cushion plate; Described heating bar runs through thermal insulation board and is inserted in heating block.

See accompanyingdrawing 6, described calibration module comprisescamera adjustments base 46 and thecamera adjustments plate 47 that is fixedly mounted on the camera adjustments base, and a camera fixedhead 48 is installed on the camera adjustments plate; Onecamera 49 is installed on described camera fixed head; Aset screw seat 50 is installed in the lower end of described camera adjustments base, a light sourcecontiguous block 51 is installed on the top of camera adjustments base, a calibrationmodule connecting plate 52 is installed at the back of camera adjustments base, and the calibration module is installed on the Z axis stringer board of Z-axis mechanism by calibration module connecting plate; Connect acamera adjustments knob 53 between described camera adjustments plate and set screw seat; Be fixedly connected with a light source fixedhead 54 on described light source contiguous block, connect alight source 55 on the light source fixed head.

Above-described embodiment is the specific descriptions that the present invention is carried out; just the present invention is further illustrated; can not be interpreted as the restriction to protection domain of the present invention, those skilled in the art make some nonessential improvement according to the content of foregoing invention and adjust all fall into protection scope of the present invention within.

Claims (6)

1. axle hot-melting mechanism is characterized in that: it comprises that bracket base, X-axis mechanism, XY axle connect aluminum corner brace, Y-axis mechanism, YZ module connecting plate, Z-axis mechanism, calibration module and hot melt module, and described X-axis mechanism is installed on bracket base; Described Y-axis mechanism connects aluminum corner brace by the XY axle and is installed in X-axis mechanism; Described Z-axis mechanism is installed in Y-axis mechanism by YZ module connecting plate; Described hot melt module and calibrating die group are installed on Z-axis mechanism respectively.

2. a kind of three axle hot-melting mechanisms according to claim 1, it is characterized in that: described X-axis mechanism comprises X-axis module support, X-axis servo motor, X-axis shaft coupling, the linear module of X-axis, X-axis module connecting plate, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip, X-axis slide rail and X-axis slide block, and described X-axis module support is arranged on bracket base; The linear module of described X-axis is installed on X-axis module support; Described X-axis servo motor is connected by the linear module of X-axis shaft coupling and X-axis; Described X-axis module connecting plate is installed on the linear module of X-axis; Described X-axis slide rail and X-axis mounting bar are individually fixed on X-axis module support, and are parallel to each other with the linear module of X-axis respectively; Described X-axis slide block is installed on the X-axis slide rail; Described X-axis photoelectric sensor is installed on the X-axis mounting bar; Described XY axle connects aluminum corner brace and is fixed in simultaneously on X-axis module connecting plate and X-axis slide block; Described X-axis sensing chip is installed on the top that the XY axle connects aluminum corner brace, and coordinates installation with the X-axis photoelectric sensor.

3. a kind of three axle hot-melting mechanisms according to claim 1 is characterized in that: described Y-axis mechanism comprises Y-axis servo motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis module connecting plate, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip; The linear module of described Y-axis is installed on the XY axle and connects on aluminum corner brace; Described Y-axis servo motor is connected by the linear module of Y-axis shaft coupling and Y-axis; Described Y-axis mounting bar is installed on the XY axle and connects the aluminum corner brace upper end; Described Y-axis photoelectric sensor is installed on the Y-axis mounting bar; Described Y-axis module connecting plate is installed on the linear module of Y-axis, and the Y-axis sensing chip is installed on Y-axis module connecting plate.

4. a kind of three axle hot-melting mechanisms according to claim 1, it is characterized in that: described Z-axis mechanism comprises Z axis servo motor, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis mounting bar, Z axis photoelectric sensor, Z axis sensing chip and Z axis stringer board, and described z axis module is fixed in Y-axis mechanism by YZ module connecting plate; Described Z axis servo motor is installed on the z axis module by the Z axis shaft coupling; Described Z axis stringer board is installed on the back side of z axis module; Described Z axis mounting bar is installed on the side of Z axis stringer board; Described Z axis photoelectric sensor is installed on the Z axis mounting bar; Described Z axis module connecting plate is installed on the z axis module, and the Z axis sensing chip is installed on Z axis module connecting plate.

5. a kind of three axle hot-melting mechanisms according to claim 1, it is characterized in that: described hot melt module comprises heating bar, heating block, fixed head a, fixed head b, upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board, rear thermal insulation board, hot melt cushion plate and hot melt pin, described hot melt module is installed on the place ahead of the Z axis stringer board of Z-axis mechanism, and is loaded on the Z axis stringer board by fixed head a and fixed head b Dingan County; Described upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board and rear thermal insulation board are installed on respectively top, below, left side, right side, front side and the rear side of heating block, in heating block is wrapped in fully; Described hot melt cushion plate is fixed on hot melt head plate, and the hot melt pin runs through and is installed in hot melt cushion plate; Described heating bar runs through thermal insulation board and is inserted in heating block.

6. a kind of three axle hot-melting mechanisms according to claim 1 is characterized in that: described calibration module comprises the camera adjustments base and is fixedly mounted on camera adjustments plate on the camera adjustments base, a camera fixed head is installed on the camera adjustments plate; One camera is installed on described camera fixed head; A set screw seat is installed in the lower end of described camera adjustments base, a light source contiguous block is installed on the top of camera adjustments base, a calibration module connecting plate is installed at the back of camera adjustments base, and the calibration module is installed on the Z axis stringer board of Z-axis mechanism by calibration module connecting plate; Connect a camera adjustments knob between described camera adjustments plate and set screw seat; Be fixedly connected with a light source fixed head on described light source contiguous block, connect a light source on the light source fixed head.

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