CN103028945A - System, method and device for prefabricating informatization whole-lifecycle pipeline - Google Patents

Abstract

The invention discloses a system and method for prefabricating and installing an informatization whole-lifecycle pipeline. The method comprises the following steps of outputting an ISO-IDF (International Standard Organization-Integrated Data File) interface file in a design stage, reading coordinates and data in an IDF, and forming a prefabricated pipe section package; creating a prefabricating plan according to the production ability, the productivity and the processing process of each production line, forming a work order, and generating barcode data; calculating the length of a pipe, creating CNC (Computerized Numerical Control) cutting data, length data and prefabricating data, automatically distributing the work order to each production line, and carrying out the production process tracking and the state tracking; and scanning a barcode once by using a scanner, wherein the scanning shows that a corresponding working procedure is completed and qualified, real-time stage variation exists in a database after each scanning, and thus the production process and the state of the pipe can be queried in a tracking way. According to the system and method disclosed by the invention, the organic integration of whole-lifecycle information during a designing, prefabricating and installing process of a pipeline can be reached, and the purposes of data search, resource sharing and information communication are realized.

Description

A kind of information-based Life cycle pipe prefabrication system and method and device thereof

Technical field

The present invention relates to a kind of pipe prefabrication system, specifically a kind of information-based Life cycle pipe prefabrication system and method and device thereof.

Background technology

Prefabricated and the installation of pipeline is the important component part of factory construction, and the establishment from layout design to plan is prefabricated to the batch production of pipeline, then, to on-the-spot installation, operation is various, and shift frequently in place; In prior art, whole process and state to pipe fitting from drawing to final finished product all do not have effective management and supervision, the technical problem of existence mainly contain following some:

(1) effective integrated the uniting not also of the information in pipe design, prefabricated and installation process;

(2) the design drawing of pipeline splits through artificial, the establishment of manually being planned, and all the form with paper document is issued to production division, there is no effective trackability;

(3) the result that the process of producing and progress comprise Check and Inspection is all filed in the mode of papery, the inquiry difficulty, and the data statistics difficulty is large;

(4) the whole production process cycle disperses, the management mode of single-point type, and management cost is high.

Summary of the invention

Technical problem to be solved by this invention is, overcome the shortcoming of prior art, a kind of information-based Life cycle pipe prefabrication system and method and device thereof are provided, can effectively solve four technical problems mentioning in above background technology, reach the organic integrated unification of information of Life cycle in pipe design, prefabricated and installation process, data can be looked into, resource-sharing, information mutual communication.

The technical scheme that the present invention solves above technical problem is:

A kind of duct size information Life cycle system comprises:

Prefabricated tube section bag generation module, form the prefabricated tube section bag for the ISO-IDF interface document to design software output;

Prefabricated tube section figure generation module, generate the prefabricated tube section figure that meets engineering discipline for the prefabricated tube section bag;

Piping material storehouse definition module, for carrying out management and the just in time inventory account of warehouse-in and outbound and materials returned to stockroom to piping material;

The material stock enquiry module, for carrying out the material stock inquiry according to the prefabricated pipe line chart;

The Material Takeoff module, for carrying out Material Takeoff according to engineering project, pipeline and pipeline section;

The bar code data generation module, for according to drawing number, pipeline section numbering and pipe fitting numbering formation bar code data;

The prefabricated tracking module of pipe fitting, for the production capacity according to every production line and production capacity, create prefabricated plan, forms work order and automatically distribute to each production line, and carry out the tracking of production process and the tracking of state;

Pipe fitting processing track module, for according to work order, carrying out the processing of pipe fitting, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and according to real-time state variation so that the production process of tracking enquiry pipe and state;

The finished goods inventory enquiry module, for carrying out the finished goods inventory inquiry according to the prefabricated pipe line chart;

The production information data statistics module, for the pipe fitting statistics of carrying out work order, the production capacity statistics of production line, the statistic of each operation of pipe production process and the data statistics of warehouse for finished product.

For the method for duct size information Life cycle system, carry out according to the following steps:

(i) the pipe design stage adopts three-dimensional tube design software PDMS and the enhancing three-dimensional software bag based on cad to export complicated pipeline ISO-IDF interface document, read coordinate and the material data of the complicated pipeline in the ISO-IDF interface document, complicated pipeline is split into to each can be by prefabricated single prefabricated tube section, form the prefabricated tube section bag, be stored in database;

(ii) single prefabricated tube section is carried out to the prefabricated tube section setting, generate the prefabricated tube section figure that meets engineering discipline, be stored in database;

(iii) define the piping material storehouse, to managing of piping material warehouse-in, outbound and cancelling stocks;

(iv) carry out the material stock inquiry according to prefabricated tube section figure material requested;

(v) according to engineering project, pipeline and pipeline section, material requested is added up;

(vi) according to drawing number, pipeline section numbering and pipe fitting numbering form bar code data;

(vii) according to production capacity and the production capacity of every production line, create prefabricated plan, and form work order and automatically distribute to each production line, all be provided with the industrial computer of a bar code printing and workform management in the original position of every production line, carry out the tracking of production process and the tracking of state;

(viii) carry out the processing of pipe fitting according to work order, each pipe fitting has unique barcode number, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and every run-down has real-time state variation in database so that the production process of tracking enquiry pipe and state;

(ix) carry out the finished goods inventory inquiry according to the prefabricated pipe line chart;

(x) according to the creation data stored in database and information, carry out the statistic of each operation in the production capacity statistics, pipe production process of pipe fitting statistics, the production line of work order and the data statistics of warehouse for finished product; The foundation that the pipe fitting statistics of described work order is got the raw materials ready in advance as the material Kuku; The production capacity statistics of described production line is used for the intelligent scheduling between each production line according to the production capacity balance principle; In the pipe production process, the statistic of each operation is for carrying out reviewing of Life cycle to pipe fitting; The data statistics of warehouse for finished product is as field erected appliance foundation.

Information-based Life cycle pipe prefabrication device is characterized in that: comprise that the cutter sweep that connects by delivery track successively, bevel apparatus, group are to device, welder and annealing device;

Cutter sweep draws together that numerical control fixed-length flame cutting machine, hydraulic charging & turn over arm, arm, extension roller table, runout table, stock stop, former bin and finished product bin are turned in the hydraulic pressure blanking; Described numerical control fixed-length flame cutting machine is comprised of hydraulic lifting rollgang, numerical control rotary roller-way, flame cutting machine, Hydraulic Station and electric-control system, described numerical control rotary roller-way is arranged on described hydraulic lifting rollgang, described flame cutting machine is arranged on the track of described hydraulic lifting rollgang one side, and described Hydraulic Station is connected with flame cutting machine with described numerical control rotary roller-way respectively with electric-control system; Described extension roller table is connected described runout table with described hydraulic lifting rollgang, described former bin and finished product bin are arranged on respectively a side of described hydraulic lifting rollgang and runout table, and on described former bin, described stock stop is installed; Described hydraulic charging & turns over arm and hydraulic pressure blanking and turns over arm and be arranged on respectively on described former bin and finished product bin;

By cutting off, groove all-in-one, approach table, runout table, length control device, hydraulic charging & turn over arm to bevel apparatus, the hydraulic pressure blanking is turned over arm, stock stop, former bin, finished product bin and Hydraulic Station and formed; Described approach table and runout table are installed on respectively the import and export of described cut-out groove all-in-one, in the import department of described cut-out groove all-in-one, the encoder in order to counting are installed; Described former bin is installed on a side of described approach table, described stock stop is installed on described former bin, in order to facilitate hydraulic charging & to turn over arm by the above approach table of raw material automatic turning, described length control device is arranged on described approach table, in order to the length of positioning tube; Described hydraulic charging & turns over arm and hydraulic pressure blanking and turns over arm and be installed on respectively on described approach table and runout table, described finished product bin is installed on a side of described runout table, and described Hydraulic Station drives described hydraulic charging & to turn over arm by hydraulic oil pipe and arm is turned in the hydraulic pressure blanking;

Group comprises shell ring three-dimensional regulating mechanism and at least two group conveying roller wheel carriers to device, and described conveying roller wheel carrier and described shell ring three-dimensional regulating mechanism are installed point-blank side by side; Described shell ring three-dimensional regulating mechanism comprises conveying roller frame, the first roller frame and the second roller wheel carrier be arranged on the bottom guide rail, described conveying roller frame is arranged between the first roller frame and second roller wheel carrier, and described second roller wheel carrier moves axially the hydraulic oil cylinder driving adjustment by the shell ring be arranged between described bottom track; Described the first and second roller frames comprise roller frame bearing, hoist cylinder, roller frame, left and right radial oil cylinders, running roller and running roller mounting platform, described roller frame bearing sliding is arranged on described bottom track, described roller frame both sides are equipped with hoist cylinder and are connected with described roller frame bearing, by described left and right radial oil cylinders, described running roller mounting platform is installed on described roller frame, described running roller is installed on described running roller mounting platform; Described conveying roller frame comprises conveying roller hoist cylinder, conveying roller bearing, conveying roller mounting platform and conveying roller, described conveying roller bearing is arranged on described bottom track, described conveying roller mounting platform both sides are arranged on described conveying roller bearing by described conveying roller hoist cylinder, and described conveying roller is fixedly mounted on described conveying roller mounting platform.

Welder and annealing device can be used existing apparatus, only the device of itself and front need be connected into to production line and get final product.

The technical scheme that the present invention further limits is:

Aforesaid information-based Life cycle pipe prefabrication device, in described cutter sweep, described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack; Described backgauge oil cylinder seat is arranged on the backgauge bracing frame, described backgauge hydraulic jack is installed between blocking arm and backgauge oil cylinder seat, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge to the pipeline of different-diameter;

In described cutter sweep, described hydraulic charging & turn over arm and hydraulic pressure blanking turn over arm by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack form; Described adjusting lower margin is installed on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way; The described arm that turns over is arranged on and turns on the arm supporting seat, by the described arm mount pad that turns over, whole hydraulic charging & is turned over to the side that arm is arranged on respectively described approach table and runout table, described engineering hydraulic jack is arranged on described turning between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, pipeline is overturn;

In described cutter sweep, described raw material frame and finished product bin are regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and are formed; Between described supporting leg, by connecting channel-section steel, be connected and fixed, described bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to fit the height of roller-way;

In described cutter sweep, described runout table adopts electric chain chain wheel mode to connect; Described runout table mainly by roller-way support, roller mechanism, actuating unit, roller-way, regulates lower margin and chain forms; Described roller mechanism is comprised of the V-type roller, sprocket wheel and the bearing that are through in rotating shaft, and is installed on described roller-way support; Described actuating unit is comprised of motor and the sprocket wheel be contained on motor output shaft, and described motor is installed on the middle part of roller-way support, passes through described chain connection for transmission between described roller mechanism and actuating unit; Described roller-way is regulated lower margin and is arranged on described roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.

Aforesaid duct size information Life cycle fabricated device, in described bevel apparatus, described hydraulic charging & turn over arm and hydraulic pressure blanking turn over arm by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack form; Described adjusting lower margin is installed on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way; The described arm that turns over is arranged on and turns on the arm supporting seat, by the described arm mount pad that turns over, whole hydraulic charging & is turned over to the side that arm is arranged on respectively described approach table and runout table, described engineering hydraulic jack is arranged on described turning between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, pipeline is overturn;

In described bevel apparatus, described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack; Described backgauge oil cylinder seat is arranged on the backgauge bracing frame, described backgauge hydraulic jack is installed between blocking arm and backgauge oil cylinder seat, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge to the pipeline of different-diameter;

In described bevel apparatus, described approach table all adopts electric chain chain wheel mode to be connected with runout table; Described approach table and runout table mainly by roller-way support, roller mechanism, actuating unit, roller-way, regulate lower margin and chain forms; Described roller mechanism is comprised of the V-type roller, sprocket wheel and the bearing that are through in rotating shaft, and is installed on described roller-way support; Described actuating unit is comprised of motor and the sprocket wheel be contained on motor output shaft, and described motor is installed on the middle part of roller-way support, passes through described chain connection for transmission between described roller mechanism and actuating unit; Described roller-way is regulated lower margin and is arranged on described roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter;

In described bevel apparatus, described raw material frame and finished product bin are regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and are formed; Between described supporting leg, by connecting channel-section steel, be connected and fixed, described bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to fit the height of roller-way.

Aforesaid duct size information Life cycle fabricated device, described group in device, and described the first roller frame bottom is connected with the pull bar in order to spacing, and described pull bar one end is connected on described conveying roller frame; Described pull bar is provided with the pin-and-hole that limits spacing, the pin of pegging graft on described pin-and-hole;

Described group in device, and described running roller mounting platform is provided with the adjusting handle of regulating the running roller spacing;

Described group to the device in, the lifting travel of described conveying roller hoist cylinder is greater than described hoist cylinder lifting travel;

Described group to the device in, described conveying roller wheel carrier forms by least four, the spacing of adjacent conveyor roller frame by approach described shell ring three-dimensional regulating mechanism one end backward gradually the increase;

Described group in device, but is equipped with the conveying roller of lifting on described conveying roller wheel carrier;

Described group to the device in, described conveying roller wheel carrier at least comprises two active transportation roller frames, described active transportation roller frame by the electrical motor driven running roller provide the shell ring group to the time rotary power.

The invention has the beneficial effects as follows: (1) the information in pipe design, prefabricated and installation process can effective integrated unification; (2) the design drawing of pipeline, without splitting through artificial, is distributed to each production line automatically, carries out the tracking of production process and the tracking of state, has trackability; (3) the result that the process of producing and progress comprise Check and Inspection all generates creation data and information in database, and inquiry is convenient, and data statistics is simple; (4) whole production process cycle unification, centralized management, management cost is low.The present invention relates to prefabricated, the detection of pipeline of automatic generation, the pipeline of design, the production schedule of pipeline drawing, the scene installation of pipeline etc., the whole system organic unity forms the digitlization of pipe fitting, graphical and information system that can reviewing Life cycle.

Cutter sweep of the present invention supports the raw material pipe by former bin, turning over arm by hydraulic charging & translates into the raw material roller-way on the revolution roller-way automatically, then by the fixed length cutting dolly, positional dissection length, complete the fixed length cutting blanking of pipeline, open the double V-groove of various angles, the work such as saddle port of cutting various ways, pass through rollgang, extension roller table, runout table, the pipeline processed is transported to the runout table afterbody, turning over arm by the hydraulic pressure blanking translates into the pipeline after cutting on the finished product material frame automatically, thereby complete the streamlined operation to the raw material pipeline, processing, reasonably distribute human resources, greatly improved operating efficiency, reduced workman's labour intensity, reduced production cost.

Bevel apparatus of the present invention supports the raw material pipe by former bin, stock stop is spacing, hydraulic charging & turns over arm and automatically raw material is translated on approach table, then the roller mechanism driven on roller-way by the motor sprocket chain system on approach table is transported to raw material in time and cuts off on the groove all-in-one, pass through again encoder to count, automatic cut-to-length system fixed length, Automatic-clamping, cut off the groove all-in-one and cut off groove, automatically unclamp, finally by the motor sprocket chain system on runout table, the pipeline of cut-out is transported to the runout table afterbody, turning over arm by the hydraulic pressure blanking translates into the pipeline after cutting off on the finished product material frame automatically, thereby complete raw-material streamlined operation, processing, reasonably distribute human resources, greatly improved operating efficiency, reduced workman's labour intensity, reduced production cost.

Of the present invention group to device by turning rolls is integrated on elevating bracket, utilize two bench roller wheel carriers can realize the three-dimensional regulation docking of different-diameter, different length shell ring, but two running roller stands are realized synchronous and spacing adjusting by pull bar.Apparatus structure of the present invention is simple, and reliability is high, and comparing like product, to have the processing and manufacturing difficulty low, the characteristics such as materials are few, and cost is low.

The accompanying drawing explanation

Fig. 1 is flow chart of the present invention.

Fig. 2 is the structural representation of cutter sweep.

Fig. 3 is the structural representation of bevel apparatus.

Fig. 4 is the structural representation of group to device.

Fig. 5 is the roller frame structural representation of group to device.

Fig. 6 is the conveying roller frame structural representation of group to device.

The specific embodiment

Embodiment

The present embodiment is a kind of duct size information Life cycle system, comprising:

Prefabricated tube section bag generation module, form the prefabricated tube section bag for the ISO-IDF interface document to design software output;

Prefabricated tube section figure generation module, for pipeline is carried out to the prefabricated tube section setting, generate respectively the prefabricated tube section figure that meets engineering discipline;

Piping material storehouse definition module, for carrying out management and the just in time inventory account of warehouse-in and outbound and materials returned to stockroom to piping material;

The material stock enquiry module, for carrying out the material stock inquiry according to the prefabricated pipe line chart;

The Material Takeoff module, for carrying out Material Takeoff according to engineering project, pipeline and pipeline section;

The bar code data generation module, for according to drawing number, pipeline section numbering and pipe fitting numbering formation bar code data;

The prefabricated tracking module of pipe fitting, for the production capacity according to every production line and production capacity, create prefabricated plan, forms work order and automatically distribute to each production line, and carry out the tracking of production process and the tracking of state;

Pipe fitting processing track module, for according to work order, carrying out the processing of pipe fitting, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and according to real-time state variation so that the production process of tracking enquiry pipe and state;

The finished goods inventory enquiry module, for carrying out the finished goods inventory inquiry according to the prefabricated pipe line chart;

The production information data statistics module, for the pipe fitting statistics of carrying out work order, the production capacity statistics of production line, the statistic of each operation of pipe production process and the data statistics of warehouse for finished product.

The hardware of the present embodiment system mainly divides technique center, factory building shop office, factory building workshop three parts to form.Technique center comprises layout design conversion computer; Database server (being equipped with the UPS uninterrupted power source), for storing the data of whole information system; Switch, connect layout design conversion computer, database server, welded condition management computer, factory building shop office task prints and bar code management computer, factory building workshop industrial operation table industrial PC (comprising 1 of 1 of industrial PC, 1 of printer and industrial air-conditioning, 1 of UPS uninterrupted power source) form LAN; Factory building shop office task is printed and the bar code management computer; Welded condition management computer, the management that detects information for each soldering opening stores and inquiry; Switch, for connecting the LAN of wireless router and database server formation workshop Wireless scanning system; Factory building workshop industrial operation table (comprising 1 of 1 of industrial PC, 1 of printer and industrial air-conditioning, 1 of UPS uninterrupted power source), mainly be responsible for the storage of work order on concrete production line, the printing of inquiry and bar code; Wireless routing is mainly that be responsible for will be without the exchange of information and the wireless telecommunications information between the bar code management computer of line sweep.Wireless scanner is mainly the state of being responsible for scanning barcode information and rear each station of editor's scanning.

The method for duct size information Life cycle system of the present embodiment, flow process as shown in Figure 1, is carried out according to the following steps:

(i) the pipe design stage adopts three-dimensional tube design software PDMS and the enhancing three-dimensional software bag based on cad to export complicated pipeline ISO-IDF interface document, read coordinate and the material data of the complicated pipeline in the ISO-IDF interface document, material data is to carry in the ISO-IDF interface document, only need be according to the coordinate of pipeline piping drawing, material data is corresponding with corresponding piping drawing, complicated pipeline is split into to each can be by prefabricated single prefabricated tube section, form the prefabricated tube section bag, be stored in database;

(ii) single prefabricated tube section is carried out to the prefabricated tube section setting, generate the prefabricated tube section figure that meets engineering discipline, be stored in database;

(iii) define the piping material storehouse, to managing of piping material warehouse-in, outbound and cancelling stocks;

(iv) carry out the material stock inquiry according to prefabricated tube section figure material requested;

(v) according to engineering project, pipeline and pipeline section, material requested is added up;

(vi) according to drawing number, pipeline section numbering and pipe fitting numbering form bar code data;

(vii) according to production capacity and the production capacity of every production line, create prefabricated plan, and form work order and automatically distribute to each production line, all be provided with the industrial computer of a bar code printing and workform management in the original position of every production line, carry out the tracking of production process and the tracking of state;

(viii) carry out the processing of pipe fitting according to work order, each pipe fitting has unique barcode number, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and every run-down has real-time state variation in database so that the production process of tracking enquiry pipe and state;

(ix) carry out finished goods inventory inquiry and analysis according to the prefabricated pipe line chart;

(x) according to the creation data stored in database and information, carry out data statistics: the foundation that the pipe fitting statistics of work order is got the raw materials ready in advance as the material Kuku; The production capacity statistics of production line is used for the intelligent scheduling between each production line according to the production capacity balance principle; In the pipe production process, the statistic of each operation is for carrying out reviewing of Life cycle to pipe fitting; The data statistics of warehouse for finished product is as field erected appliance foundation.

Design phase adopts three-dimensional tube design software PDMS and the enhancing three-dimensional software bag based on cad, output ISO-IDF(PCF) interface document, read coordinate and data in the IDF file, form the prefabricated tube section bag; Production capacity based on every production line, production capacity and processing procedure create prefabricated plan, and formation work order and bar code number, calculate duct length, create CNC cutting data, length data and prefabricated data according to welding, work order and bar code data are distributed to each production line automatically, all be provided with the industrial computer of a bar code printing and workform management in the original position of every production line, carry out the tracking of production process and the tracking of state; Industrial computer in the original position of every production line carries out the processing of pipe fitting according to work order, each pipe fitting has unique bar code number, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and every run-down has real-time state variation in database so that the production process of tracking enquiry pipe and state; The a large amount of creation datas and the information that in database, store, can carry out easily data statistics and analysis: the pipe fitting statistics of work order can be used as the foundation of getting the raw materials ready in advance in the storehouse of getting the raw materials ready; The production capacity statistics of production line is used for the intelligent scheduling between each production line according to the production capacity balance principle; In the pipe production process, the statistic of each operation can carry out reviewing of Life cycle to pipe fitting; The data statistics of warehouse for finished product can be used as field erected appliance foundation; All data administrator's management, and can open to relevant departments, carry out the inquiry of data, resource-sharing, information mutual communication.

The information-based Life cycle pipe prefabrication of the pipe of the present embodiment device, comprise that the cutter sweep that connects by delivery track successively, bevel apparatus, group are to device, welder and annealing device;

(1) cutter sweep:

As shown in Figure 2, cutter sweep comprises that numerical control fixed-length flame cutting machine, hydraulic charging & turn over arm 2A, arm 3A, extension roller table 4A, runout table 5A, stock stop 6A, former bin 7A and finished product bin 8A are turned in the hydraulic pressure blanking to the cutter sweep structure; The numerical control fixed-length flame cutting machine is comprised of hydraulic lifting rollgang 9A, numerical control rotary roller-way 10A, flame cutting machine 1A, Hydraulic Station and electric-control system, numerical control rotary roller-way 10A is arranged on hydraulic lifting rollgang 9A, flame cutting machine 1A is arranged on the track of hydraulic lifting rollgang 9A mono-side, and Hydraulic Station is connected with flame cutting machine with the numerical control rotary roller-way respectively with electric-control system; Extension roller table 4A is connected runout table 5A with hydraulic lifting rollgang 9A, former bin 7A and finished product bin 8A are arranged on respectively the side of hydraulic lifting rollgang 9A and runout table 5A, and on former bin, stock stop 6A is installed; Hydraulic charging & turns over arm 2A and hydraulic pressure blanking and turns over arm 3A and be arranged on respectively on former bin 7A and finished product bin 8A.

The hydraulic lifting rollgang of the present embodiment and numerical control rotary roller-way are the important component parts of the cut-out of pipe prefabrication line and groove station, respectively by V-type roller automatic conveying device, hydraulic synchronization lifting device and numerical control rotary installation composition.At first, before the raw material pipe on electronic feeding roller table is sent into this roller-way, the V-type roller of roller-way must be lifted to peak, make the V-type roll shaft heart exceed rotary disk, pipe can be carried into afterwards, after treating that the raw material pipe is transported to suitable position, stop carrying.The operation roller-way descends, and the raw material pipe is steadily dropped on rotary disk.Roller bed frame is comprised of adjustable shelf and fixed mount two large divisions, numerical control rotary device and fixed mount are unified into an integral body, rotary disk is fastening by expansion sleeve and optical axis, optical axis connects by shaft coupling between any two, the convenient adjustment and dismounting, reasonably processing technology and accurate workmanship can guarantee the depth of parallelism between linearity between a plurality of rotary disks and two optical axises.Be equipped with a plurality of conveying rollers and hydraulic pressure lifting device on adjustable shelf, the V-type roller has guaranteed that pipe not of uniform size all can be smoothly by carrying.Adjustable shelf and fixed mount produce relative motion between the two, and the steady and safety in order to ensure operation is equipped with the guide support wheel on carriage separately, and the lifting smoothness, without jam.Roller-way can be controlled it by respective switch on operating case and complete lifting, the action such as advances, retreats, stops.

Flame cutting machine drives walking carriage, flame cutting system to form by leg branching part, beam part, carriage part, head part, numerical control.Planker and the relative motion of girder be by servo motor and line slideway auxiliary coordinate realize, after the important weldment such as girder and supporting leg and planker is the setting-out blanking, welding forms, existing enough intensity, reliable rigidity is arranged again, whole processing again after stress relief annealing heat treatment after welding, avoid the deflection of hot cutting, improved the running precision of this equipment.For the linearity that makes more than ten meter long rail can guarantee that planker is smooth in running, steady, girder docks after adopting segmental machining, adopts bolt to regulate linearity, levelness and the depth of parallelism of girder.For guaranteeing that between burning torch and workpiece, distance is certain, the burning torch clamping device adopts relocation mechanism.The plasma cutting system configured in the present embodiment is U.S.'s Hypon CUT, and cutting thickness is: 15mm, and the perforation ability is: 15mm; Cutting current is: 0～100A, need join an air compressor machine to its air feed while using the plasma cutting and need guarantee that gas flow is not less than 5.5BAR; The cutting thickness of flame cutting system is: 6～50mm.

The raw material frame of the present embodiment is mainly used to deposit the pipeline raw material of band saw cutting, mainly supporting leg, adjusting lower margin, baffle plate and connection channel-section steel, consists of; Between supporting leg, with the connection channel-section steel, be connected and fixed, bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to adapt to the height of approach table.The finished product bin is mainly regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and is formed, and between supporting leg, with the link channel-section steel, is connected and fixed, and bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin, and equipped mutually with runout table.

It is to adopt advanced hydraulic control system to realize the raw-material automatic charging of pipeline that hydraulic charging & turns over arm, greatly reduces workman's carrying, lifts the labour intensity brought, and makes production safer, convenient, also reduces production costs.Mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack and form.Wherein regulating lower margin is arranged on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way, turning over arm is arranged on and turns on the arm supporting seat, then whole hydraulic charging & is turned over to arm be arranged on the approach table side by turning over the arm mount pad, the engineering hydraulic jack is arranged on and turns between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, the pipeline raw material is automatically translated on approach table from former bin.The hydraulic pressure blanking turn over arm mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack and form.Wherein regulating lower margin is arranged on oil cylinder seat below and is used for regulating the height that the turns over arm automatic blanking with the pipeline that adapts to different-diameter, turning over the arm installation turns on the arm supporting seat, then whole hydraulic charging & is turned over to arm be arranged on out the roller-way side by turning over the arm mount pad, the engineering hydraulic jack is arranged on and turns between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, the pipe after cutting off is automatically translated on the finished product material frame from runout table.

Stock stop adopts hydraulic technique to realize pipeline raw material backgauge, to facilitate hydraulic charging &, turns over arm by approach table on the raw material automatic turning.Mainly by blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack, formed.Wherein the backgauge oil cylinder seat is arranged on the backgauge bracing frame, the backgauge hydraulic jack is installed between the oil cylinder seat on blocking arm and backgauge bracing frame, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge effect to the pipeline of different-diameter.

Runout table adopts electric chain sprocket wheel connected mode, and the pipe after making to cut off is transported in time the hydraulic pressure blanking by the roller mechanism on the drive of the motor sprocket chain system on runout table roller-way by it and turns on arm.Runout table is mainly regulated lower margin and chain etc. by roller-way support, roller mechanism, actuating unit, roller-way and is formed.Wherein, roller mechanism is comprised of V-type roller, axle, sprocket wheel and bearing, is arranged on the roller-way support; Actuating unit is comprised of sprocket wheel and motor, is installed on the middle part of roller-way support, with chain, actuating unit is connected with roller mechanism and transmission, regulates lower margin and is arranged on roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.

(2) bevel apparatus:

The bevel apparatus of this enforcement, as shown in Figure 3, by cutting off, groove all-in-one 11, approach table 4, runout table 7, length control device 6, hydraulic charging & turn over arm 3 to structure, the hydraulic pressure blanking is turned over arm 8, stock stop 2, former bin 1, finished product bin 9 and Hydraulic Station 10 and formed; Approach table 4 and runout table 7 are installed on respectively the import and export that cuts off groove all-in-one 11, in the import department that cuts off groove all-in-one 11, the encoder 5 in order to counting are installed; Former bin 1 is installed on a side of approach table, and described stock stop 2 is installed on former bin 1, in order to facilitate hydraulic charging &, turns over arm by the above approach table of raw material automatic turning, and length control device 6 is arranged on approach table, in order to the length of positioning tube; Hydraulic charging & turns over arm 3 and hydraulic pressure blanking and turns over arm 8 and be installed on respectively on approach table and runout table, and the finished product bin is installed on a side of described runout table, and Hydraulic Station 10 drives described hydraulic charging & to turn over arm 3 by hydraulic oil pipe and arm 8 is turned in the hydraulic pressure blanking.

Theformer bin 1 of the present embodiment is mainly used to deposit the pipeline raw material of band saw cutting, mainly by supporting leg, bin, regulates lower margin, baffle plate and connection channel-section steel and forms; Between supporting leg, with the connection channel-section steel, be connected and fixed, bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to adapt to the height of approach table.Finished product bin 9 is mainly regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and is formed, and between supporting leg, with the link channel-section steel, is connected and fixed, and bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin, and equipped mutually with runout table.

It is to adopt advanced hydraulic control system to realize the raw-material automatic charging of pipeline that hydraulic charging & turns over arm 3, greatly reduces workman's carrying, lifts the labour intensity brought, and makes production safer, convenient, also reduces production costs.Mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack and form.Wherein regulating lower margin is arranged on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way, turning over arm is arranged on and turns on the arm supporting seat, then whole hydraulic charging & is turned over to arm be arranged on the approach table side by turning over the arm mount pad, the engineering hydraulic jack is arranged on and turns between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, the pipeline raw material is automatically translated on approach table from former bin.The hydraulic pressure blanking turn over arm mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack and form.Wherein regulating lower margin is arranged on oil cylinder seat below and is used for regulating the height that the turns over arm automatic blanking with the pipeline that adapts to different-diameter, turning over the arm installation turns on the arm supporting seat, then whole hydraulic charging & is turned over to arm be arranged on out the roller-way side by turning over the arm mount pad, the engineering hydraulic jack is arranged on and turns between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, the pipe after cutting off is automatically translated on the finished product material frame from runout table.

Stock stop 2 adopts hydraulic technique to realize pipeline raw material backgauge, to facilitate hydraulic charging &, turns over arm by approach table on the raw material automatic turning.Mainly by blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack, formed.Wherein the backgauge oil cylinder seat is arranged on the backgauge bracing frame, the backgauge hydraulic jack is installed between the oil cylinder seat on blocking arm and backgauge bracing frame, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge effect to the pipeline of different-diameter.

Approach table 4 adopts electric chain sprocket wheel connected mode, the roller mechanism that raw material are driven on roller-way by the motor sprocket chain system on approach table is transported to it on hyper tape sawing machine in time, by encoder 5 countings, automatic cut-to-length system fixed length, then cut off.Approach table is mainly regulated lower margin and chain etc. by roller-way support, roller mechanism, actuating unit, roller-way and is formed.Wherein roller mechanism is comprised of V-type roller, axle, sprocket wheel and bearing, is arranged on the roller-way support; Actuating unit is comprised of sprocket wheel and motor, be installed on the centre of roller-way support, with chain, actuating unit is connected with roller mechanism and transmission, roller-way is regulated lower margin and is arranged on roller-way support supporting leg the pipeline raw material that the height that is used for regulating roller-way adapts to different-diameter.

Runout table 7 also adopts electric chain sprocket wheel connected mode, and the pipe after making to cut off is transported in time the hydraulic pressure blanking by the roller mechanism on the drive of the motor sprocket chain system on runout table roller-way by it and turns on arm.Runout table is mainly regulated lower margin and chain etc. by roller-way support, roller mechanism, actuating unit, roller-way and is formed.Wherein roller mechanism is comprised of V-type roller, rotating shaft, sprocket wheel and bearing, is arranged on the roller-way support; Actuating unit is comprised of sprocket wheel and motor, is installed on the middle part of roller-way support, with chain, actuating unit is connected with roller mechanism and transmission, regulates lower margin and is arranged on roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.

(3) group is to installing:

The group of the present embodiment to apparatus structure as shown in Fig. 4-6, comprise a set of shell ring three-dimensional regulating mechanism 1B and four conveying roller wheel carriers, there are two in four conveying roller wheel carriers for active transportation roller frame 2B, two for carrying driven voller wheel carrier 3B, active transportation roller frame 2B is between two driven conveying roller wheel carrier 3B, electro-motor by the active transportation roller frame provide group to the time to the power of shell ring rotation, four conveying roller wheel carriers and shell ring three-dimensional regulating mechanism 1B install point-blank side by side, shell ring three-dimensional regulating mechanism 1B comprises conveying roller frame 4B, the first running roller 5B frame and the second roller wheel carrier 6B be arranged on bottom guide rail 7B, conveying roller frame 4B is arranged between the first roller frame 5B and second roller wheel carrier 6B, second roller wheel carrier 6B moves axially oil cylinder 8B driving adjustment by the shell ring be arranged between bottom track 7B, the first roller frame 5B bottom is connected with the pull bar 9B in order to spacing, and pull bar 9B mono-end is connected on conveying roller frame 4B, pull bar 9B is provided with the pin-and-hole that limits spacing, grafting pin 10B on pin-and-hole, the the first/bis-roller frame comprises roller frame bearing 11B, hoist cylinder 12B, roller frame 13B, left and right radial oil cylinders 14B, running roller 15B and running roller mounting platform 16B, roller frame bearing 11B is slidably mounted on bottom track 7B, roller frame 13B both sides are equipped with hoist cylinder 12B and are connected with roller frame bearing 11B, roller frame 13B is upper is equipped with running roller mounting platform 16B by left and right radial oil cylinders 14B, running roller 15B is installed on running roller mounting platform 16B, running roller mounting platform 16B is provided with the adjusting handle 17B that regulates the running roller spacing, regulate two rolling axle spacings on the running roller mounting platform by adjusting handle 17B, make it to place various different Large Diameter Pipeline shell rings, and the center that makes shell ring remains on suitable height, conveying roller frame 4B comprises conveying roller hoist cylinder 18B, conveying roller bearing 19B, conveying roller mounting platform 20B and conveying roller 21B, conveying roller bearing 19B is arranged on bottom track 4B, it is upper that conveying roller mounting platform 20B both sides are arranged on conveying roller bearing 19B by conveying roller hoist cylinder 18B, and conveying roller 21B is fixedly mounted on conveying roller mounting platform 20B.

The lifting travel of conveying roller hoist cylinder is greater than the hoist cylinder lifting travel, when shell ring carry out the three-dimensional regulation group to the time, the conveying roller hoist cylinder is reduced to extreme lower position, in the shell ring group to after completing, the conveying roller hoist cylinder rises to extreme higher position, allow shell ring and the first roller frame and second roller wheel carrier break away from, facilitate shell ring to be delivered to next station.

All the time place a joint shell ring on the three-dimensional regulating mechanism of the present embodiment, every group to after a joint shell ring, and workpiece moves certain distance backward, then group saves shell ring to next, and shell ring is the longest reaches 12 meters.But every bench roller wheel carrier is the conveying roller of subsidiary lifting all, facilitates prefabricated pipeline to be delivered to next station; And the bearing capacity of roller frame increases after by forward direction successively, and adopts modularized design, has improved design efficiency, has shortened the production cycle.

(4) welder and annealing device:

The welder of the present embodiment and annealing device can example with existing welder and annealing device, need get final product with the installation composition production line of front.

In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.

Claims (6)

1. an information-based Life cycle pipe prefabrication system is characterized in that: comprising:

Prefabricated tube section bag generation module, form the prefabricated tube section bag for the ISO-IDF interface document to design software output;

Prefabricated tube section figure generation module, generate the prefabricated tube section figure that meets engineering discipline for the prefabricated tube section bag;

Piping material storehouse definition module, for carrying out management and the just in time inventory account of warehouse-in and outbound and materials returned to stockroom to piping material;

The material stock enquiry module, for carrying out the material stock inquiry according to the prefabricated pipe line chart;

The Material Takeoff module, for carrying out Material Takeoff according to engineering project, pipeline and pipeline section;

The bar code data generation module, for according to drawing number, pipeline section numbering and pipe fitting numbering formation bar code data;

The prefabricated tracking module of pipe fitting, for the production capacity according to every production line and production capacity, create prefabricated plan, forms work order and automatically distribute to each production line, and carry out the tracking of production process and the tracking of state;

Pipe fitting processing track module, for according to work order, carrying out the processing of pipe fitting, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and according to real-time state variation so that the production process of tracking enquiry pipe and state;

The finished goods inventory enquiry module, for carrying out the finished goods inventory inquiry according to the prefabricated pipe line chart;

The production information data statistics module, for the pipe fitting statistics of carrying out work order, the production capacity statistics of production line, the statistic of each operation of pipe production process and the data statistics of warehouse for finished product.

2. for the information-based Life cycle pipe prefabrication method of the described system of claim 1, it is characterized in that: carry out according to the following steps:

(i) the pipe design stage adopts three-dimensional tube design software PDMS and the enhancing three-dimensional software bag based on cad to export complicated pipeline ISO-IDF interface document, read coordinate and the material data of the complicated pipeline in the ISO-IDF interface document, complicated pipeline is split into to each can be by prefabricated single prefabricated tube section, form the prefabricated tube section bag, be stored in database;

(ii) single prefabricated tube section is carried out to the prefabricated tube section setting, generate the prefabricated tube section figure that meets engineering discipline, be stored in database;

(iii) define the piping material storehouse, to managing of piping material warehouse-in, outbound and cancelling stocks;

(iv) carry out the material stock inquiry according to prefabricated tube section figure material requested;

(v) according to engineering project, pipeline and pipeline section, material requested is added up;

(vi) according to drawing number, pipeline section numbering and pipe fitting numbering form bar code data;

(vii) according to production capacity and the production capacity of every production line, create prefabricated plan, and form work order and automatically distribute to each production line, all be provided with the industrial computer of a bar code printing and workform management in the original position of every production line, carry out the tracking of production process and the tracking of state;

(viii) carry out the processing of pipe fitting according to work order, each pipe fitting has unique barcode number, while completing cutting, groove, group to, welding, detection, heat treatment, three-dimensional welding and warehouse-in operation, use bar code of scanner scanning to show that corresponding operation has completed and with qualified, and every run-down has real-time state variation in database so that the production process of tracking enquiry pipe and state;

(ix) carry out the finished goods inventory inquiry according to the prefabricated pipe line chart;

(x) according to the creation data stored in database and information, carry out the statistic of each operation in the production capacity statistics, pipe production process of pipe fitting statistics, the production line of work order and the data statistics of warehouse for finished product; The foundation that the pipe fitting statistics of described work order is got the raw materials ready in advance as material depot; The production capacity statistics of described production line is used for the intelligent scheduling between each production line according to the production capacity balance principle; In the pipe production process, the statistic of each operation is for carrying out reviewing of Life cycle to pipe fitting; The data statistics of warehouse for finished product is as field erected appliance foundation.

3. for the information-based Life cycle pipe prefabrication device of the described system of claim 1 or the described method of claim 2, it is characterized in that: comprise that the cutter sweep that connects by delivery track successively, bevel apparatus, group are to device, welder and annealing device;

Described cutter sweep draws together that numerical control fixed-length flame cutting machine, hydraulic charging & turn over arm, arm, extension roller table, runout table, stock stop, former bin and finished product bin are turned in the hydraulic pressure blanking; Described numerical control fixed-length flame cutting machine is comprised of hydraulic lifting rollgang, numerical control rotary roller-way, flame cutting machine, Hydraulic Station and electric-control system, described numerical control rotary roller-way is arranged on described hydraulic lifting rollgang, described flame cutting machine is arranged on the track of described hydraulic lifting rollgang one side, and described Hydraulic Station is connected with flame cutting machine with described numerical control rotary roller-way respectively with electric-control system; Described extension roller table is connected described runout table with described hydraulic lifting rollgang, described former bin and finished product bin are arranged on respectively a side of described hydraulic lifting rollgang and runout table, and on described former bin, described stock stop is installed; Described hydraulic charging & turns over arm and hydraulic pressure blanking and turns over arm and be arranged on respectively on described former bin and finished product bin;

By cutting off, groove all-in-one, approach table, runout table, length control device, hydraulic charging & turn over arm to described bevel apparatus, the hydraulic pressure blanking is turned over arm, stock stop, former bin, finished product bin and Hydraulic Station and formed; Described approach table and runout table are installed on respectively the import and export of described cut-out groove all-in-one, in the import department of described cut-out groove all-in-one, the encoder in order to counting are installed; Described former bin is installed on a side of described approach table, described stock stop is installed on described former bin, in order to facilitate hydraulic charging & to turn over arm by the above approach table of raw material automatic turning, described length control device is arranged on described approach table, in order to the length of positioning tube; Described hydraulic charging & turns over arm and hydraulic pressure blanking and turns over arm and be installed on respectively on described approach table and runout table, described finished product bin is installed on a side of described runout table, and described Hydraulic Station drives described hydraulic charging & to turn over arm by hydraulic oil pipe and arm is turned in the hydraulic pressure blanking;

Described group comprises shell ring three-dimensional regulating mechanism and at least two group conveying roller wheel carriers to device, and described conveying roller wheel carrier and described shell ring three-dimensional regulating mechanism are installed point-blank side by side; Described shell ring three-dimensional regulating mechanism comprises conveying roller frame, the first roller frame and the second roller wheel carrier be arranged on the bottom guide rail, described conveying roller frame is arranged between the first roller frame and second roller wheel carrier, and described second roller wheel carrier moves axially the hydraulic oil cylinder driving adjustment by the shell ring be arranged between described bottom track; Described the first and second roller frames comprise roller frame bearing, hoist cylinder, roller frame, left and right radial oil cylinders, running roller and running roller mounting platform, described roller frame bearing sliding is arranged on described bottom track, described roller frame both sides are equipped with hoist cylinder and are connected with described roller frame bearing, by described left and right radial oil cylinders, described running roller mounting platform is installed on described roller frame, described running roller is installed on described running roller mounting platform; Described conveying roller frame comprises conveying roller hoist cylinder, conveying roller bearing, conveying roller mounting platform and conveying roller, described conveying roller bearing is arranged on described bottom track, described conveying roller mounting platform both sides are arranged on described conveying roller bearing by described conveying roller hoist cylinder, and described conveying roller is fixedly mounted on described conveying roller mounting platform.

4. information-based Life cycle pipe prefabrication device as claimed in claim 3, it is characterized in that: in described cutter sweep, described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack; Described backgauge oil cylinder seat is arranged on the backgauge bracing frame, described backgauge hydraulic jack is installed between blocking arm and backgauge oil cylinder seat, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge to the pipeline of different-diameter;

In described cutter sweep, described hydraulic charging & turn over arm and hydraulic pressure blanking turn over arm by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack form; Described adjusting lower margin is installed on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way; The described arm that turns over is arranged on and turns on the arm supporting seat, by the described arm mount pad that turns over, whole hydraulic charging & is turned over to the side that arm is arranged on respectively described approach table and runout table, described engineering hydraulic jack is arranged on described turning between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, pipeline is overturn;

In described cutter sweep, described raw material frame and finished product bin are regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and are formed; Between described supporting leg, by connecting channel-section steel, be connected and fixed, described bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to fit the height of roller-way;

In described cutter sweep, described runout table adopts electric chain chain wheel mode to connect; Described runout table mainly by roller-way support, roller mechanism, actuating unit, roller-way, regulates lower margin and chain forms; Described roller mechanism is comprised of the V-type roller, sprocket wheel and the bearing that are through in rotating shaft, and is installed on described roller-way support; Described actuating unit is comprised of motor and the sprocket wheel be contained on motor output shaft, and described motor is installed on the middle part of roller-way support, passes through described chain connection for transmission between described roller mechanism and actuating unit; Described roller-way is regulated lower margin and is arranged on described roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.

5. duct size information Life cycle fabricated device as claimed in claim 3, it is characterized in that: in described bevel apparatus, described hydraulic charging & turn over arm and hydraulic pressure blanking turn over arm by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack form; Described adjusting lower margin is installed on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way; The described arm that turns over is arranged on and turns on the arm supporting seat, by the described arm mount pad that turns over, whole hydraulic charging & is turned over to the side that arm is arranged on respectively described approach table and runout table, described engineering hydraulic jack is arranged on described turning between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, pipeline is overturn;

In described bevel apparatus, described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack; Described backgauge oil cylinder seat is arranged on the backgauge bracing frame, described backgauge hydraulic jack is installed between blocking arm and backgauge oil cylinder seat, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge to the pipeline of different-diameter;

In described bevel apparatus, described approach table all adopts electric chain chain wheel mode to be connected with runout table; Described approach table and runout table mainly by roller-way support, roller mechanism, actuating unit, roller-way, regulate lower margin and chain forms; Described roller mechanism is comprised of the V-type roller, sprocket wheel and the bearing that are through in rotating shaft, and is installed on described roller-way support; Described actuating unit is comprised of motor and the sprocket wheel be contained on motor output shaft, and described motor is installed on the middle part of roller-way support, passes through described chain connection for transmission between described roller mechanism and actuating unit; Described roller-way is regulated lower margin and is arranged on described roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter;

In described bevel apparatus, described raw material frame and finished product bin are regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and are formed; Between described supporting leg, by connecting channel-section steel, be connected and fixed, described bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to fit the height of roller-way.

6. duct size information Life cycle fabricated device as claimed in claim 3 is characterized in that: described group in device, and described the first roller frame bottom is connected with the pull bar in order to spacing, and described pull bar one end is connected on described conveying roller frame; Described pull bar is provided with the pin-and-hole that limits spacing, the pin of pegging graft on described pin-and-hole;

Described group in device, and described running roller mounting platform is provided with the adjusting handle of regulating the running roller spacing;

Described group to the device in, the lifting travel of described conveying roller hoist cylinder is greater than described hoist cylinder lifting travel;

Described group to the device in, described conveying roller wheel carrier forms by least four, the spacing of adjacent conveyor roller frame by approach described shell ring three-dimensional regulating mechanism one end backward gradually the increase;

Described group in device, but is equipped with the conveying roller of lifting on described conveying roller wheel carrier;

Described group to the device in, described conveying roller wheel carrier at least comprises two active transportation roller frames, described active transportation roller frame by the electrical motor driven running roller provide the shell ring group to the time rotary power.

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