Summary of the invention
The object of the present invention is to provide a kind of production equipment improving the continuous glass-fiber cloth thermoplastic plastic plate of finished product glass fiber content and product strength.
In order to achieve the above object, technical scheme of the present invention is: the production equipment of a kind of continuous glass-fiber cloth thermoplastic plastic plate, comprise the unreeling structure of load successively, deviation correcting device, haulage gear, impregnating mechanism, heat-setting box and hot-forming mechanism, unreeling structure comprises and unreels frame, unreeling shaft, unreel support and tenslator, tenslator is contained in and unreels in frame, unreel support to be contained in and to unreel in frame, unreeling shaft is contained in and unreels on support, haulage gear comprises traction frame, traction electric machine and carry-over pinch rolls, carry-over pinch rolls are contained in traction frame, traction electric machine and carry-over pinch rolls are in transmission connection, impregnating mechanism comprises the dipping box being provided with maceration extract, maceration extract extruder, dipping setting frame and infusion heating plants, infusion heating plants is contained in outside dipping box, dipping setting frame is fixedly connected on above dipping box, maceration extract extruder is provided with Double-mold-head, Double-mold-head is positioned at above dipping box, heat-setting box comprises casing and heating tube, heating tube is contained in casing, hot-forming mechanism comprises hot-forming frame and at least one pair of format roll, format roll is contained in hot-forming frame, its innovative point is: hot-rolling pair and the many Dip-squeeze rollers be immersed in maceration extract are also housed in the dipping box of described impregnating mechanism, in hot-rolling pair, wherein a hot-rolling is movably contained on dipping box, and regulate the distance with another root hot-rolling by hot-rolling adjusting device, be fixedly connected on the dipping setting frame above dipping box and cold roller motor and cold roller pair are housed, a wherein cold roller in cold roller pair is movably contained on dipping setting frame, and regulate the distance with the cold roller of another root by cold roller regulating device, the cold roller of another root and cold roller motor are in transmission connection.
Described hot-rolling adjusting device is contained in the two ends of moveable hot-rolling respectively, hot-rolling adjusting device comprises adjusting handle, flanged (FLGD) adjusting rod, stop collar, slipping block and slide rail, slide rail is contained on dipping box, slipping block is connected with slide rail slippage, stop collar is contained on slipping block, what the flange end of flanged (FLGD) adjusting rod had a gap is contained between stop collar and slipping block, and adjusting handle is fixedly connected with flanged (FLGD) adjusting rod.
Described cold roller regulating device is cylinder, and cylinder is contained in the two ends of moveable cold roller respectively, the piston rod of cylinder and moveable cold roller load.
The heating tube that described heat-setting box comprises is carbon MID INFRARED heating tube.
The traction frame of described haulage gear is also equipped with the first traction electric machine and nip rolls, and nip rolls and the first traction electric machine are in transmission connection.
Described unreeling structure also comprises cylinder, a pair let off roll and unreels motor, unreel support to be hinged on and to unreel in frame, cylinder one end is contained in and unreels in frame, the other end with unreel support load, a pair let off roll is contained in and unreels in frame, and with unreel motor-driven and be connected.
Also comprise conveying device, conveying device comprises conveying frame, conveying motor, conveying roller and conveyer belt, and conveying roller is contained in conveying frame, and conveyer belt is contained on a pair conveying roller, and conveying roller is connected with conveying motor-driven.
The hot-forming mechanism of described conveying is provided with two pairs of format rolls, and format roll is hot-rolling, the periphery of often pair of format roll all has several forming tank, and form shaping projection between adjacent two forming tank, the forming tank of format roll periphery matches with the shaping projection of another format roll periphery.
Described Dip-squeeze roller is three, and goes to upper and lower interlaced arrangement.
The dipping box of described impregnating mechanism is also equipped with a pair scraper.
After adopting said structure, owing to being also equipped with hot-rolling pair and the many Dip-squeeze rollers be immersed in maceration extract in the dipping box of described impregnating mechanism, in hot-rolling pair, wherein a hot-rolling is movably contained on dipping box, and regulate the distance with another root hot-rolling by hot-rolling adjusting device, be fixedly connected on the dipping setting frame above dipping box and cold roller motor and cold roller pair are housed, a wherein cold roller in cold roller pair is movably contained on dipping setting frame, and regulate the distance with the cold roller of another root by cold roller regulating device, the cold roller of another root and cold roller motor are in transmission connection, therefore when flooding, Ji Bu is successively from Dip-squeeze roller, pass between hot-rolling pair, base cloth S shape through many Dip-squeeze rollers, Dip-squeeze roller is immersed in maceration extract, base cloth can suitably stretch by Dip-squeeze roller, scrim surfaces stress is changed, maceration extract just can infiltrate through the inside of base cloth, then by the hot pressing of hot-rolling pair by maceration extract well and base cloth merge, Ji Bu from dipping box out after by cold roller pair, scrim surfaces is shaped again, in dipping box, base cloth inside out has also penetrated into maceration extract like this, thus improve the glass fiber content of finished product, compared with original impregnating mechanism, glass fiber content is just high, the intensity of glass fiber content is high rear composite board just improves naturally.
Detailed description of the invention
The present invention is further detailed explanation for the embodiment provided below in conjunction with accompanying drawing.
Shown in Fig. 1 ~ 7, the production equipment of a kind of continuous glass-fiber cloth thermoplastic plastic plate, comprise the unreeling structure 1 of load successively, deviation correcting device 7, haulage gear 2, impregnating mechanism 3, heat-setting box 4 and hot-forming mechanism 5, unreeling structure 1 comprises and unreels frame 1-1, unreeling shaft 1-2, unreel support 1-3 and tenslator 1-7, tenslator 1-7 is contained in and unreels on frame 1-1, unreel support 1-3 to be contained in and to unreel on frame 1-1, unreeling shaft 1-2 is contained in and unreels on support 1-3, haulage gear 2 comprises traction frame 2-1, traction electric machine 2-2 and carry-over pinch rolls 2-3, carry-over pinch rolls 2-3 is contained on traction frame 2-1, traction electric machine 2-2 and carry-over pinch rolls 2-3 is in transmission connection, impregnating mechanism 3 comprises the dipping box 3-1 being provided with maceration extract, maceration extract extruder 3-2, dipping setting frame 3-7 and infusion heating plants 3-6, infusion heating plants 3-6 is contained in outside dipping box 3-1, dipping setting frame 3-7 is fixedly connected on above dipping box 3-1, maceration extract extruder 3-2 is provided with Double-mold-head 3-2-1, Double-mold-head 3-2-1 is positioned at above dipping box 3-1, heat-setting box 4 comprises casing 4-1 and heating tube 4-2, heating tube 4-2 is contained in casing 4-1, hot-forming mechanism 5 comprises hot-forming frame 5-1 and at least one pair of format roll 5-2, format roll 5-2 is contained on hot-forming frame 5-1, hot-rolling secondary 3-1-1 and Duo Gen is also housed in the dipping box 3-1 of described impregnating mechanism 3 and is immersed in Dip-squeeze roller 3-3 in maceration extract, in hot-rolling secondary 3-1-1, wherein a hot-rolling 3-1-1 is movably contained on dipping box 3-1, and regulate the distance with another root hot-rolling 3-1-1 by hot-rolling adjusting device 3-1-4, be fixedly connected on the dipping setting frame 3-7 above dipping box 3-1 and cold roller motor 3-4 and cold roller secondary 3-1-3 is housed, a wherein cold roller 3-1-3 in cold roller secondary 3-1-3 is movably contained on dipping setting frame 3-7, and regulate the distance with the cold roller 3-1-3 of another root by cold roller regulating device 3-1-5, another root cold roller 3-1-3 and cold roller motor 3-4 is in transmission connection.
See Fig. 4, shown in 7, in order to better regulate mobile hot-rolling 3-1-1, described hot-rolling adjusting device 3-1-4 is contained in the two ends of moveable hot-rolling 3-1-1 respectively, hot-rolling adjusting device 3-1-4 comprises adjusting handle 3-1-41, flanged (FLGD) adjusting rod 3-1-42, stop collar 3-1-43, slipping block 3-1-44 and slide rail 3-1-45, slide rail 3-1-45 is contained on dipping box 3-1, slipping block 3-1-44 is connected with slide rail 3-1-45 slippage, stop collar 3-1-43 is contained on slipping block 3-1-44, what the flange end of flanged (FLGD) adjusting rod 3-1-42 had a gap is contained between stop collar 3-1-43 and slipping block 3-1-44, adjusting handle 3-1-41 is fixedly connected with flanged (FLGD) adjusting rod 3-1-42, cold roller regulating device 3-1-5 is cylinder.
Shown in Figure 4, described cold roller regulating device is cylinder, and cylinder is contained in the two ends of moveable cold roller respectively, the piston rod of cylinder and moveable cold roller load.
Shown in Figure 1, the heating tube 4-2 that described heat-setting box 4 comprises is carbon MID INFRARED heating tube, the penetrating power of carbon MID INFRARED heating tube 4-2 is strong, and heating-up temperature is high, and so just energy rapid osmotic is to the inside of sheet material, sheet material is made no matter to be the surperficial hot melt of meeting, inside also starts hot melt, and sheet material shape can not be made substantially can not to change, moreover, can by the volume-diminished of heat-setting box 4, area occupied reduces.
Shown in Fig. 1,3, the traction frame 2-1 of described haulage gear 2 is also equipped with the first traction electric machine 2-4 and nip rolls 2-5, nip rolls 2-5 and the first traction electric machine 2-4 is in transmission connection.Due to base cloth unreel on reel after be irregular, therefore need to make base cloth to flatten and centering before Ji Bu enters impregnating mechanism 3, nip rolls 2-5 be surface is figure arc, just well can play centering and act on.
Shown in Fig. 1,4, in order to Ji Bu out in dipping box 3-1 being entered heat-setting box 4 smoothly, the described dipping setting frame 3-7 be fixedly connected on above dipping box 3-1 is equipped with cold roller motor 3-4 and cold roller secondary 3-1-3, and cold roller motor 3-4 and cold roller secondary 3-1-3 is in transmission connection.
See Fig. 1, shown in 2, described unreeling structure 1 also comprises cylinder 1-4, a pair let off roll 1-5 and unreel motor 1-6, unreel support 1-3 to be hinged on and to unreel on frame 1-1, cylinder 1-4 one end is contained in and unreels on frame 1-1, the other end with unreel support 1-3 load, a pair let off roll 1-5 is contained in and unreels on frame 1-1, and with unreel motor 1-6 and be in transmission connection, because yardage roll is very heavy, needing multiple operating personnel cloth could be wrapped in unreels on support 1-3, cylinder 1-4 just can solve this technical problem, as long as support 1-3 will be unreeled by cylinder 1-4 put down, then yardage roll is loaded onto, pack up cylinder 1-4 again and just can save labour greatly.
Shown in Figure 1, also comprise conveying device 6, conveying device comprises conveying frame 6-1, conveying motor 6-2, a pair conveying roller 6-3 and conveyer belt 6-4, a pair conveying roller 6-3 is contained in conveying frame 6-1, conveyer belt 6-4 is contained on a pair conveying roller 6-3, conveying roller 6-3 is in transmission connection with conveying motor 6-2, substrate is after thermoforming owing to still there being certain temperature, such operating personnel are difficult to operation carrying, as long as therefore substrate just can be carried by conveying device 6, and the effect of cooling can also be played at conveyer belt 6-4 upper substrate.
Shown in Fig. 1,5,6, the hot-forming mechanism 5 of described conveying is provided with two couples of format roll 5-2, and format roll 5-2 is hot-rolling, shown in Figure 6, the periphery of often couple of format roll 5-2 all has several forming tank 5-2-1, form shaping protruding 5-2-2 between adjacent two forming tank 5-2-1, the forming tank 5-2-1 of format roll 5-2 periphery matches with the shaping protruding 5-2-2 of another format roll 5-2 periphery.After adopting two couples of format roll 5-2, shaping board structure intensity is better, when needs do special-shaped sheet material, as long as the periphery of format roll 5-2 is arranged several grooves, such as: radial T-slot, vee gutter and square groove etc., just can produce the sketch plate of this structure.
Shown in Figure 4, in order to better change the stress of base cloth through maceration extract, make maceration extract penetrate into Ji Bunei, described Dip-squeeze roller 3-3 is three, and goes to upper and lower interlaced arrangement.
Shown in Figure 4, a pair scraper 3-1-2 the dipping box 3-1 of described impregnating mechanism 3 be also equipped with in order to ensure the dimensional thickness of base cloth.
Shown in Figure 1, when the present invention uses, being wrapped in by the cloth being wound with base cloth unreels on support 1-3, then by a pair carry-over pinch rolls 2-3 of haulage gear 2, cloth is unreeled, flattened and centering by nip rolls 2-5 again, then impregnating mechanism 3 is entered, Ji Bu is introduced between the Double-mold-head 3-2-1 on maceration extract extruder 3-2, first make maceration extract curtain coating on base cloth, enter the Dip-squeeze roller 3-3 in dipping box 3-1 again, then pass between hot-rolling secondary 3-1-1, stretching out from dipping box 3-1 through a pair scraper 3-1-2 enters between cold roller secondary 3-1-3, maceration extract well can be infiltrated through the inside of base cloth by Ji Bu in the hot pressing of hot-rolling secondary 3-1-1, then strike off by scraper 3-1-2 the dimensional thickness that the unnecessary maceration extract of scrim surfaces ensures base cloth, by cold roller secondary 3-1-3, scrim surfaces is shaped again, then enter heat-setting box 4 to shape, the planform wanted is produced again by hot-forming mechanism 5, as surface is covered with the sketch plate of T-slot or vee gutter or square groove, or be smooth surface by format roll 5-2, substrate is just tabula rasa.
The present invention uses through reality, and the glass fiber content of the continuous glass-fiber cloth thermoplastic plastic plate of production can reach the percentage of 40 ~ 50%.