CN102837108A - Full automatic wireless remote control system of welding manipulator - Google Patents

Abstract

The invention discloses a full automatic wireless remote control system of a welding manipulator. The full automatic wireless remote control system of the welding manipulator comprises a wireless remote control and a receiver, and a press key is arranged on the wireless remote control. The full automatic wireless remote control system of the welding manipulator is characterized in that the press key is a cordwood long stroke press key, and the wireless remote control is provided with an emergency stop switch; the receiver is provided with a central processing unit (CPU) receiving module, a CPU data processing module, a CPU self-checking module, a transmitting module and a feedback signal module, wherein the CPU receiving module, the CPU data processing module, the CPU self-checking module, the transmitting module and the feedback signal module are connected in an electrical mode; an automatic submerged arc welding machine, a wire feed head and a relay contactor are all connected with the receiver in an electrical mode; and the wireless remote control and the receiver adopt wireless transmission. The full automatic wireless remote control system of the welding manipulator is efficient, high in speed, and the wireless remote control is convenient to operate and accurate in control, at the same time, working links are reduced, and the welding quality is ensured.

Description

The full-automatic wireless remote control system of manipulator

Technical field

The present invention relates to welding technology field, be specifically related to a kind of full-automatic wireless remote control system of manipulator.

Background technology

Under current economy, being welded in many different field of making and building is basic operation.The diversity of welding system and efficient are vital, and consider many complicacies and the dynamic efficient completion of welding operation.In many welding operations of being undertaken by the operator, the operator need walk up and down and regulate welding equipment.In order to overcome this problem, some manipulators have been introduced some cable remote controls.In many existing systems, connect the control cabinet on the manipulator at the hand-held manual operator of operator through cable, through the operation of cable transmission control appliance, use cable easy abrasion, extruding for a long time, signal is fragile.

Summary of the invention

To the deficiency that prior art exists, technical problem to be solved by this invention is that a kind of high efficiency is provided; At a high speed, wireless remote control, simple operation; Control accurately reduces working link simultaneously, guarantees the full-automatic wireless remote control system of the manipulator of welding quality.

For solving the problems of the technologies described above, the technical scheme that the present invention taked is: a kind of full-automatic wireless remote control system of manipulator, comprise Digiplex, and receiver, said Digiplex is provided with button, and said button is a building block system long stroke button; Said Digiplex is provided with emergency stop switch; Said receiver comprises CPU receiver module, cpu data processing module, CPU selftest module, transmitter module, feedback signal module through being electrically connected; Automatic submerged arc welding machine, wire feed head, relay-contactor all are electrically connected with receiver.

The full-automatic wireless remote control system of above-mentioned manipulator, described automatic submerged arc welding machine all with pneumatic, stop to be electrically connected.

The full-automatic wireless remote control system of above-mentioned manipulator, described wire feed head all with wire feed, move back the silk be electrically connected.

The full-automatic wireless remote control system of above-mentioned manipulator, described relay-contactor all are electrically connected with frequency converter, the fine setting of cross slide plate, turning rolls, positioner.

The full-automatic wireless remote control system of above-mentioned manipulator, described frequency converter is electrically connected with motor.

The advantage of the full-automatic wireless remote control system of manipulator of the present invention is:

1, the full-automatic wireless remote control system of manipulator has been broken away from the conventional wire cable control mode, when controlled device no longer during vision coverage area, the drawback that its state can't observe directly, has satisfied the needs of practical operation.

2, the full-automatic wireless remote control system of manipulator does not have specific (special) requirements to the job site; Adverse circumstances such as the job site is complicated, the scope of operation is narrow and small have been adapted to greatly; Realize the telecontrol engineering in the welding process, use flexibly, make welding efficiency improve greatly; Invalid link significantly reduces, and guarantees welding quality.

3, the full-automatic wireless remote control system of manipulator adopts building block system long-range button, high sensitivity, and gold-plated switch, and be provided with emergency stop switch.

4, the full-automatic wireless remote control system of manipulator has the startup self-detection function, and whether before each start, it is normal to detect all switches and relay contact, and any abnormal conditions all can not start-up system.

5, the full-automatic wireless remote control system shell of manipulator adopts PA and PC material, shock-resistant, waterproof and dustproof.

Description of drawings

Fig. 1 is a structured flowchart of the present invention.

The specific embodiment

Full-automatic wireless remote control system like a kind of manipulator of Fig. 1 comprises Digiplex 3, receiver 4, and Digiplex 3 is provided with button 2, and button 2 adopts building block system long stroke button; Digiplex 3 is provided with emergency stop switch 1; Receiver 4 comprises CPU receiver module, cpu data processing module, CPU selftest module, transmitter module, feedback signal module through being electrically connected; Automatic submerged arc welding machine, wire feed head, relay-contactor all are electrically connected with receiver 4, and obtain instructing the back to carry out through receiver 4; Automatic submerged arc welding machine all with pneumatic, stop to be electrically connected; The wire feed head all with wire feed, move back the silk be electrically connected; Relay-contactor all is electrically connected with frequency converter, the fine setting of cross slide plate, turning rolls, positioner; Frequency converter is electrically connected with motor.During use, press corresponding key 2 on the Digiplex 3, after the wireless remote control selftest module detects, signal wireless is transmitted into recipient 4, receiver 4 wireless receivings are behind signal; Get into the CPU receiver module, send to the cpu data processing module then, after signal analysis, handling, send to the CPU selftest module; Detect through the CPU selftest module, prevent the relay misoperation work, send to transmitter module then; After transmitter module obtains right instructions, accomplish corresponding actions, carry out and pass through the instruction of feedback signal module feedback execution by receiver 4; Button 2 mistakes when operation after instruction is launched, can stop the execution of this instruction through emergency stop switch 1.

Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited to above-mentioned giving an example; Those skilled in the art; In essential scope of the present invention, the variation of making, change, interpolation or replacement all should belong to protection scope of the present invention.

Claims (5)

1. the full-automatic wireless remote control system of a manipulator comprises Digiplex, receiver, and said Digiplex is provided with button, it is characterized in that: said button is a building block system long stroke button; Said Digiplex is provided with emergency stop switch; Said receiver comprises CPU receiver module, cpu data processing module, CPU selftest module, transmitter module, feedback signal module through being electrically connected; Automatic submerged arc welding machine, wire feed head, relay-contactor all are electrically connected with receiver; Digiplex and recipient adopt wireless transmission.

2. the full-automatic wireless remote control system of manipulator according to claim 1 is characterized in that: described automatic submerged arc welding machine all with pneumatic, stop to be electrically connected.

3. the full-automatic wireless remote control system of manipulator according to claim 1 and 2 is characterized in that: described wire feed head all with wire feed, move back silk and be electrically connected.

4. the full-automatic wireless remote control system of manipulator according to claim 1, it is characterized in that: described relay-contactor all is electrically connected with frequency converter, the fine setting of cross slide plate, turning rolls, positioner.

5. the full-automatic wireless remote control system of manipulator according to claim 4, it is characterized in that: described frequency converter is electrically connected with motor.

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