CN102550772B - Continuous sugar soaking machine - Google Patents

Abstract

Translated fromChinese

本发明公开了一种连续浸糖机，包括一锅体和输料装置，所述输料装置设置于所述锅体的底部并沿所述锅体底部输送，所述锅体内设有浸糖区，所述浸糖区的末端设有排液口，所述锅体内的浸糖液由所述排液口外排，所述锅体内还设有淋糖区，所述淋糖区设置于所述浸糖区的输送前端，输送至所述淋糖区内的物料高出所述浸糖液的上表面，所述淋糖区内设有喷淋装置，用于对经过所述淋糖区内的物料进行表面喷淋；本发明可以减少物料浸糖时浸糖液的使用量，加快新浸糖液的注入比例，使浸糖液劣变速度降低，延长糖液的寿命。

The invention discloses a continuous sugar dipping machine, comprising a pot body and a feeding device, the feeding device is arranged at the bottom of the pot body and transported along the bottom of the pot body, the pot body is provided with a area, the end of the sugar soaking area is provided with a drain port, and the sugar soaking liquid in the pot body is discharged from the liquid drain port, and the sugar soaking area is also provided in the pot body, and the sugar soaking area is set at the The conveying front end of the sugar-soaking area, the material transported to the sugar-soaking area is higher than the upper surface of the sugar-soaking liquid, and the sugar-soaking area is provided with a spray device for The material inside is sprayed on the surface; the invention can reduce the amount of sugar dipping liquid used when the material is dipped in sugar, accelerate the injection ratio of the new sugar dipping liquid, reduce the deterioration speed of the sugar dipping liquid, and prolong the life of the sugar liquid.

Description

A kind ofly soak sugared machine continuously

Technical field

The present invention relates to a kind of food processing equipment, particularly a kind ofly soak the sugared machine that soaks of sugar, operation such as fried for food, what be used for food such as walnut kernel soaks that sugar is produced and other food processing comprises the fried field of light industry of Denging.

Background technology

Referring to Fig. 1, Fig. 1 is the sugared device structure schematic diagram that soaks of prior art.As shown in the figure, existingly soak sugared equipment, generally adopt batch (-type) to soak sugar bowl.Be equipped with and soak liquid glucose in jar, after waiting to soak sugared material and packing in the net basket, insert again and soak sugar bowl.But there are following six defectives in this structure:

The first, owing to need uncap, put basket, close lid, uncap, get operation such as basket again and just can finish and once soak sugar, labor intensity of operating staff is big;

The second, productivity ratio is low, and per hour finished product is only tens kilograms.Per hour the product of hundreds of kilogram will make that manufacturing cost sharply rises if desired, operates also more difficult;

The 3rd, this sugar bowl of soaking can not serialization production;

The 4th, this dress sugar that soaks sugar bowl highly must be greater than the net basket, thereby makes the dress sugar amount of soaking sugar bowl increase greatly, and the increase of dress sugar amount makes and soaks the prime cost that sugar produces and improve;

The 5th, have liquid glucose to drip unavoidably to spill, will influence equipment and environmental sanitation owing to often will net basket to lift up into, hang out;

The 6th, owing to the dress sugar that soaks sugar bowl is measured greatly, make the liquid glucose proportion that soaks new interpolation in the liquid glucose lower, also just make easily and soak the liquid glucose inefficacy, cause the production cost rising.

Chinese patent literature CN 201947855U discloses a kind of Fryer, comprise support and be installed on the described support the pot body, defeated material guipure and actuating unit, described defeated material guipure is connected with described actuating unit, wherein, the sprocket wheel of described actuating unit is separately positioned on the two ends of described pot body, described defeated material guipure is stretched on the described sprocket wheel also by described chain gear transmission, described defeated material guipure is punished to defeated at described sprocket wheel and is expected the guipure upper strata and fail material guipure lower floor, described defeated material guipure top section is arranged on the top, the bottom of a pan in the described pot body, and described defeated material guipure lower floor is arranged on the external below of described pot.

Above-mentioned patent documentation is mainly used in carrying out fried to material, material wherein places the deep fat in pot body, material drops on the conveyer belt and drives material by the striker plate on it and moves forward, when soaking sugar with this equipment, pot body inner fluid is replaced by soaks liquid glucose, material immerses soaking in the liquid glucose in the pot body, if being reached, material evenly soaks sugar, pot soaks the thickness that liquid glucose need not have the bed of material fully in the body, will improve the use amount of soaking liquid glucose greatly like this, the ratio that makes new interpolation soak liquid glucose reduces, and accelerates the speed of the bad change of liquid glucose, thereby shorten the service life of liquid glucose, cause the increase of production cost.

Summary of the invention

In order to reduce the use amount of soaking liquid glucose when material soaks sugar, the injection ratio that liquid glucose is newly soaked in quickening makes and soaks the bad speed change degree reduction of liquid glucose, prolongs the life-span of liquid glucose, the invention provides a kind of sugared machine that soaks continuously.

Described technical scheme is as follows: a kind ofly soak sugared machine continuously, comprise one pot of body and feeding device, described feeding device is arranged at the bottom of described pot body and carries along described bottom of pot body, be provided with in the described pot body and soak the sugar district, the described end that soaks the sugar district is provided with leakage fluid dram, the liquid glucose that soaks in the described pot body is effluxed by described leakage fluid dram, also be provided with in the described pot body and drench the sugar district, the described sugar district of drenching is arranged at the described conveying front end that soaks the sugar district, be delivered to the described material that drenches in the sugar district and exceed the described upper surface that soaks liquid glucose, described pouring sugar is provided with spray equipment in the district, is used for the described material that drenches in the sugar district is carried out surface spraying.

Preferably, the bottom of described pot body is inclined to set, and the feed end height of described bottom of pot body is greater than its discharge end height, and the upside conveyer belt of described feeding device is carried along the bottom of described pot body.

Further, described spray equipment comprises:

Feed tube is arranged at the top of described pot body, and along the throughput direction setting of described feeding device, forms a plurality of uniform shunting openings on the described feed tube;

Control valve connects one to one with a plurality of described shunting openings, is used for regulating the lifting rate of liquid glucose;

Isocon, along the width setting of described feeding device, itself and the corresponding connection one by one of described control valve, the bottom of described isocon forms a plurality of spray apertures.

Described spray equipment also comprises and described isocon collecting tank one to one, described collecting tank is along the length direction setting of described isocon, and place the below of described isocon, described collecting tank is corresponding collects the liquid glucose that the spray apertures by described isocon sprays, and the liquid glucose in the described collecting tank is sprayed on the material surface that is positioned at its below by overflow.

Preferably, described collecting tank is the U-shaped collecting tank, described spray apertures be distributed in described isocon under, described spray apertures is over against the middle part of described collecting tank.

Most preferably, an end of described feeding device tilts to extend upward at described leakage fluid dram place, and stretches out described liquid level formation drop sugar district of soaking liquid glucose, and described drop sugar district is exported and entered to material by the described sugar district of soaking, and finishes surperficial drop sugar in described drop sugar district.

The beneficial effect of technical scheme provided by the present invention is as follows:

1) dress sugar amount greatly reduces.Specific yield dress sugar amount is soaked sugar bowl with existing batch (-type) and is compared, its specific yield dress sugar amount reduces to below 1/2, compare with the submerged innage among the patent documentation CN 201947855U, because the present invention adopts spray and soaks the mode that sugar combines, in the pot body, arrange and drench the sugar district and soak the sugar district, at first the liquid glucose surface spraying is carried out on the material surface before soaking sugar, the bottom spray that the setting of soaking sugar district here just is used for preventing material less than, soak sugar or soak sugar fully and the bed of material behind the spray is carried out the part, and soak sugar fully or local soak the sub-fraction that sugar only occupies pot body, thereby make whole dress sugar amount of the present invention be far smaller than innage among the patent documentation CN 201947855U under the specific yield.

2) add the shared ratio of soaking liquid glucose of new sugar in producing and rise, thereby the speed of the bad change of liquid glucose is reduced, make and soak liquid glucose and be difficult for losing efficacy, prolonged the service life of liquid glucose from another point of view.

3) the present invention can realize serialization production, and material just can be finished automatically in course of conveying and soak sugar, drop sugar process, and the productivity ratio height has alleviated labor intensity of operating personnel to a certain extent.

Description of drawings

In order to be illustrated more clearly in the technical scheme in the embodiment of the invention, the accompanying drawing of required use is done to introduce simply in will describing embodiment below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.

Fig. 1 is that batch (-type) used in the prior art soaks the sugar bowl structural representation;

Fig. 2 is a kind of Fryer structural representation that patent documentation CN 201947855U provides;

Fig. 3 is the sugared machine overall structure schematic diagram that soaks continuously provided by the present invention;

Fig. 4 is the I portion spray structure enlarged diagram of the spray equipment among Fig. 3.

Among the figure:

The import of 1-liquid glucose; The 2-vapour collect cover; The 3-spray equipment;

The 31-feed tube, 311-shunts opening;

The 32-control valve; The 33-isocon, the 331-spray apertures;

The 34-collecting tank;

The 4-arm; 5-pot body; The 6-leakage fluid dram; The 7-power chain; The 8-feeding device; The 9-material;

The 10-support; The 11-liquid glucose; 12-drenches the sugar district; 13-soaks the sugar district; 14-drop sugar district.

The specific embodiment

For making the purpose, technical solutions and advantages of the present invention clearer, embodiment of the present invention is described further in detail below in conjunction with accompanying drawing.

Referring to Fig. 3, Fig. 3 is the sugared machine structural representation that soaks of one embodiment of the invention.Of the present inventionly soak sugared machine and comprisesupport 10,pot body 5,feeding device 8 and spray equipment 3,pot body 5 wherein is fixed insupport 10 tops, be used for supportingpot body 5,feeding device 8 is arranged inpot body 5, sugar is soaked in the serialization that is used for realization material 9,gas skirt 2 is arranged at the top ofpot body 5, is used for collecting soaking the water vapour that produces in thesugar pot body 5, and with its outer draining in the atmosphere;Feeding device 8 is arranged at the bottom of describedpot body 5 and carries along describedpot body 5 bottoms, be provided with in the describedpot body 5 and drench sugar district 12 and soaksugar district 13, the described end thatsoaks sugar district 13 is provided withleakage fluid dram 6, the liquid glucose that soaks in the describedpot body 5 is effluxed by describedleakage fluid dram 6, the described sugar district 12 of drenching is arranged at the described conveying front end that soakssugar district 13, be delivered to the described material 9 that drenches in the sugar district 12 and exceed the described upper surface that soaks liquid glucose, be provided with spray equipment 3 in the described pouring sugar district 12, be used for carrying out surface spraying through the described material 9 that drenches in the sugar district 12.

In order to reduce the sugar amount of soaking, the bottom ofpot body 5 is set to incline structure, makes the feed end height ofpot body 5 greater than its discharge end height, and the upside conveyer belt offeeding device 8 is carried along the bottom of describedpot body 5, simultaneously, the bottom of a pan structure of inclination also is convenient to soak liquid glucose and is flowed towards leakage fluid dram 6.Thefeeding device 8 here can be the conveyer belt of foraminous conveyer or other type, and it is prior art, just repeats no more here.

The liquid level of soaking liquid glucose drench the sugar district begin locate almost nilly, the liquid level of soaking liquid glucose is in that to soak near sugared end (leakage fluid dram 6) only high slightly than guipure height and bed depth sum,

Referring to Fig. 4 spray equipment 3 structures.Spray equipment 3 wherein comprises:

Feed tube 31 is arranged at the top of describedpot body 5, and along the throughput direction setting of describedfeeding device 8, forms a plurality ofuniform shunting openings 311 on thefeed tube 31;

Control valve 32 connects one to one byarm 4 with a plurality of describedshunting openings 311, is used for regulating the lifting rate of liquid glucose;

Isocon 33, along the width setting of describedfeeding device 8, itself and the corresponding connection one by one of describedcontrol valve 32, the bottom of describedisocon 33 forms a plurality ofspray apertures 331, and the size ofspray apertures 331 should not make the liquid glucose obstruction be advisable herein.

In order to improve the spray effect of material 9, described spray equipment 3 also comprises and describedisocon 33 collectingtank 34 one to one, described collectingtank 34 is along the length direction setting of describedisocon 33, and place the below of describedisocon 33, described collectingtank 34 is corresponding collects theliquid glucose 11 that thespray apertures 331 by describedisocon 33 sprays, and theliquid glucose 11 in the described collectingtank 34 is sprayed on material 9 surfaces that are positioned at its below by overflow.

Described collectingtank 34 is the U-shaped collecting tank, describedspray apertures 331 be distributed in describedisocon 33 under.

As shown in Figure 3, liquid glucose import 1 andleakage fluid dram 6 are arranged on the outside, two ends of describedpot body 5, andisocon 33 is arranged at the top in pot body 5.The liquid glucose cyclic part is in the outside ofpot body 5, andpot body 5 is connected with external heat exchanger withleakage fluid dram 6 by liquid glucose import 1 disposed thereon, soaks sugared needed liquid glucose temperature to keep.Because structure, setting, connection and the mounting means etc. of pot of thepresent invention body 5, vapour collectcover 2,feeding device 8 and power chain 7 all can adopt prior art, as long as it can finish corresponding function, this there is not special restriction, so do not give unnecessary details at this.

The concrete course of work is described below:

Liquid glucose through heat exchanger heats entersisocon 33 byfeed tube 31 throughcontrol valve 32, is flowed in the U-shaped collectingtank 34 by thespray apertures 331 on theisocon 33 again.After being full of liquid glucose in thecollecting tank 34, namely the outer wall along collectingtank 34 evenly overflows.Theliquid glucose 11 that overflows is sprinkle material 9 surfaces thereunder equably, and be coated onto material 9 surfaces, unnecessary liquid glucose falls into the formation ofpot body 5 bottoms and soaks liquid glucose, because material 9 constantly advances withfeeding device 8, it is full through repeatedly the material surface can being coated with behind the spray repeatedly of spray equipment to be in the material that drenches in the sugar district 12, arrive even there is indivedual materials bottom to fail showering, when mass transport nearleakage fluid dram 6 time, material bottom or its all are soaked in the liquid glucose, can fully satisfy and soak sugared requirement.

After soaking sugar and finishing, material is under the drive offeeding device 8, slowly climb along inclined-plane, the bottom of a pan, make material formed drop sugar district 14 onfeeding device 8 realize drop sugar, liquid glucose unnecessary in this process flow to the bottom of a pan through the slide plate below thefeeding device 8, finish drop sugar process, for next procedure (baking or fried etc.) provides suitable condition.

Becausepot body 5 bottoms tilt to leakagefluid dram 6, the liquid glucose under the drop focuses onleakage fluid dram 6, passes through heat exchanger heats by circulating pump then, sends back to through liquid glucose import 1 and soaks in thesugar pot body 5, realizes the use repeatedly ofliquid glucose 11.

The invention described above embodiment sequence number does not represent the quality of embodiment just to description.

The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (5)

Translated fromChinese

1.一种连续浸糖机，包括一锅体（5）和输料装置（8），所述输料装置（8）设置于所述锅体（5）底部并沿所述锅体（5）底部输送，所述锅体（5）内设有浸糖区（13），所述浸糖区（13）的末端设有排液口（6），所述锅体（5）内的浸糖液由所述排液口（6）外排，其特征在于，1. A continuous sugar dipping machine, comprising a pot body (5) and a feeding device (8), the feeding device (8) is arranged at the bottom of the pot body (5) and along the bottom of the pot body (5) ) bottom conveying, the pot body (5) is provided with a sugar soaking area (13), and the end of the sugar soaking area (13) is provided with a drain port (6), and the dipping sugar in the pot body (5) The sugar liquid is discharged from the liquid discharge port (6), and it is characterized in that,所述锅体（5）内还设有淋糖区（12），所述淋糖区（12）设置于所述浸糖区（13）的输送前端，输送至所述淋糖区（12）内的物料高出所述浸糖液的上表面，所述淋糖区（12）内设有喷淋装置（3），用于对所述淋糖区（12）内的物料进行表面喷淋;The pot body (5) is also provided with a sugar spraying area (12), the sugar spraying area (12) is set at the conveying front end of the sugar soaking area (13), and is transported to the sugar spraying area (12) The material inside is higher than the upper surface of the sugar dipping liquid, and the spraying device (3) is provided in the sugar spraying area (12) to spray the surface of the material in the sugar spraying area (12) ;所述喷淋装置（3）包括：The spraying device (3) includes:进液管（31），设置于所述锅体（5）的上方，并沿所述输料装置（8）的输送方向设置，所述进液管（31）上成型有多个均布的分流开口（311）；The liquid inlet pipe (31) is arranged above the pot body (5) and arranged along the conveying direction of the conveying device (8). The liquid inlet pipe (31) is formed with a plurality of evenly distributed Diverter opening (311);调节阀（32），与多个所述分流开口（311）一一对应连接，用于调节糖液的排液量；The regulating valve (32) is connected with the plurality of diversion openings (311) in one-to-one correspondence, and is used to regulate the discharge volume of the sugar solution;分流管（33），沿所述输料装置（8）的宽度方向设置，其与所述调节阀（32）一一对应连通，所述分流管（33）的下部成型有多个喷淋孔（331）。The shunt pipe (33) is arranged along the width direction of the material conveying device (8), and communicates with the regulating valve (32) one by one, and the lower part of the shunt pipe (33) is formed with a plurality of spray holes (331).2.根据权利要求1所述的连续浸糖机，其特征在于，2. continuous sugar dipping machine according to claim 1, is characterized in that,所述锅体（5）的底部呈倾斜设置，所述锅体（5）的进料端高度大于其出料端高度，所述输料装置（8）的上侧输送带沿所述锅体（5）的底部输送。The bottom of the pot body (5) is inclined, the height of the feed end of the pot body (5) is greater than the height of the discharge end, and the upper conveyor belt of the conveying device (8) runs along the (5) Bottom conveying.3.根据权利要求2所述的连续浸糖机，其特征在于，3. continuous sugar dipping machine according to claim 2, is characterized in that,所述喷淋装置（3）还包括与所述分流管（33）一一对应的集液槽（34），所述集液槽（34）沿所述分流管（33）的长度方向设置，并置于所述分流管（33）的下方，所述集液槽（34）对应收集由所述分流管（33）的喷淋孔（331）所喷出的糖液，所述集液槽（34）中的糖液通过溢流喷洒在位于其下方的物料表面上。The spraying device (3) also includes a liquid collection tank (34) corresponding to the distribution pipe (33) one by one, and the liquid collection tank (34) is arranged along the length direction of the distribution pipe (33), And placed under the distribution pipe (33), the liquid collection tank (34) correspondingly collects the sugar solution sprayed by the spray hole (331) of the distribution pipe (33), and the liquid collection tank The sugar solution in (34) is sprayed on the surface of the material below it by overflow.4.根据权利要求3所述的连续浸糖机，其特征在于，4. continuous sugar dipping machine according to claim 3, is characterized in that,所述集液槽（34）为U形集液槽，所述喷淋孔（331）均布于所述分流管（33）的正下方，所述喷淋孔（331）正对所述集液槽（34）的中部。The liquid collection tank (34) is a U-shaped liquid collection tank, the spray holes (331) are evenly distributed directly below the distribution pipe (33), and the spray holes (331) are facing the collection The middle part of liquid tank (34).5.根据权利要求1-4任一所述的连续浸糖机，其特征在于，5. The continuous sugar dipping machine according to any one of claims 1-4, characterized in that,所述输料装置（8）的一端在所述排液口处倾斜向上延伸，并伸出所述浸糖液的液面形成沥糖区（14），物料由所述浸糖区（13）输出并进入所述沥糖区（14），于所述沥糖区（14）内完成表面沥糖。One end of the conveying device (8) extends obliquely upwards at the liquid discharge port, and extends out of the liquid surface of the sugar soaking liquid to form a sugar draining area (14), and the material is discharged from the sugar soaking area (13) It is output and enters the sugar extraction area (14), and the sugar extraction on the surface is completed in the sugar extraction area (14).

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