技术领域technical field
本发明涉及航空、石油化工、核电等高端装备零件领域，特别涉及高端装备零件制造材料及制造过程检测的数据分析，具体为用于高端装备制造材料性能检测数据的分析系统。 The invention relates to the field of high-end equipment parts such as aviation, petrochemical industry, nuclear power, etc., especially relates to the data analysis of high-end equipment parts manufacturing materials and manufacturing process detection, specifically an analysis system for performance detection data of high-end equipment manufacturing materials. the
背景技术Background technique
高端及特种装备产品零部件制造过程中的材料理化分析、材料金相分析、超声波、渗透、磁粉、射线探伤等多种无损检测标准要求高，控制参数多，加工制造过程中检测数据与检测标准的分析与质量评判，是该类零件制造过程中的关键内容。现有的材料的性能的检测数据分析需要人工根据所测得的数据去逐项和标准数据进行对比，从而得出材料的性能是否符合要求，分析费时费力，效率低。Various non-destructive testing standards such as material physical and chemical analysis, material metallographic analysis, ultrasonic, penetration, magnetic particle, and ray inspection in the manufacturing process of high-end and special equipment product parts have high requirements and many control parameters. The analysis and quality evaluation of this kind of parts are the key contents in the manufacturing process of this kind of parts. The existing detection data analysis of the performance of materials requires manual comparison of the measured data with the standard data item by item, so as to determine whether the performance of the material meets the requirements, and the analysis is time-consuming and laborious, and the efficiency is low.
发明内容Contents of the invention
本发明提供了用于高端装备制造材料性能检测数据的分析系统，该系统可快速判定该数据是否在正常范围内，其分析省时省力、效率高。The invention provides an analysis system for the performance detection data of high-end equipment manufacturing materials. The system can quickly determine whether the data is within the normal range, and the analysis saves time and effort and has high efficiency.
用于高端装备制造材料性能检测数据的分析系统，其特征在于：该系统包括检测数据输入模块、数据检验标准模块、数据对比模块、数据综合分析输出模块，所述检测数据输入模块接收制造材料的检测数据，所述数据检验标准模块存储各种材料的各种性能参数以及检验标准，所述数据对比模块逐个提取所述检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据然后对比，所述数据综合分析输出模块综合所述数据对比模块的所有对比结果自动进行分析结果的报表输出。The analysis system for high-end equipment manufacturing material performance testing data is characterized in that the system includes a testing data input module, a data inspection standard module, a data comparison module, and a data comprehensive analysis output module, and the testing data input module receives the data of manufacturing materials. Detection data, the data inspection standard module stores various performance parameters and inspection standards of various materials, and the data comparison module extracts the single data acquired by the detection data input module and the data in the corresponding data inspection standard module one by one Then compare, the data comprehensive analysis output module synthesizes all the comparison results of the data comparison module and automatically outputs the report form of the analysis results.
其进一步特征在于：所述检测数据输入模块设置有选择界面，所述选择界面内设置有材料选择单元，所述材料选择单元的下级单元为检测数据名称单元，所述选择界面连接检测数据输入单元，用户依次选择材料、检测数据名称后，在所述检测数据输入单元对应输入相应的检测数据；It is further characterized in that: the detection data input module is provided with a selection interface, a material selection unit is arranged in the selection interface, the subordinate unit of the material selection unit is a detection data name unit, and the selection interface is connected to the detection data input unit , after the user selects the material and the name of the test data in turn, correspondingly input the corresponding test data in the test data input unit;
所述数据检验标准模块按照材料分类设定了各种检测数据的数据范围；The data inspection standard module sets the data range of various detection data according to material classification;
所述数据检验标准模块设置有数据写入装置，便于及时写入新的检测数据的数据范围和修改已有检测数据的数据范围，所述数据检验标准模块内新的检测数据直接更新至所述检测数据输入模块内的选择界面；The data inspection standard module is provided with a data writing device, which is convenient for timely writing the data range of the new detection data and modifying the data range of the existing detection data, and the new detection data in the data inspection standard module is directly updated to the Detect the selection interface within the data input module;
所述检测数据输入模块、数据检验标准模块分别连接所述数据对比模块的输入端，所述数据对比模块的输出端连接所述数据综合分析模块，所述数据对比模块接收到所述检测数据输入模块的检测数据后，将检测数据自带的材料信息、检测数据名称反馈至所述数据检验标准模块进行搜索，所述数据检验标准模块将搜索到的对应检测数据名称的数据范围传输至所述数据对比模块，所述数据对比模块逐个提取所述检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据进行对比。The detection data input module and the data inspection standard module are respectively connected to the input end of the data comparison module, the output end of the data comparison module is connected to the comprehensive data analysis module, and the data comparison module receives the detection data input After the detection data of the module, feed back the material information and detection data name that comes with the detection data to the data inspection standard module for searching, and the data inspection standard module will transmit the searched data range corresponding to the detection data name to the A data comparison module, the data comparison module extracts the single data obtained by the detection data input module and the data in the corresponding data inspection standard module one by one for comparison.
本发明的有益效果在于，本发明提供了一种实现特种装备产品零部件制造过程中材料各种检验、加工制造数据实时采集和检测标准的自动分析系统，只需要操作者将已测得的数据录入系统内，系统即可快速判定该数据是否在正常范围内，自动进行分析结果的报表输出，其分析省时省力、效率高。The beneficial effect of the present invention is that the present invention provides an automatic analysis system that realizes various inspections of materials, real-time collection of processing and manufacturing data and detection standards in the manufacturing process of parts and components of special equipment products. After entering the system, the system can quickly determine whether the data is within the normal range, and automatically output the report of the analysis results, which saves time, effort and high efficiency in analysis.
附图说明Description of drawings
图1为本发明的系统结构示意框图；Fig. 1 is a schematic block diagram of the system structure of the present invention;
图2为具体实施例一的报表输出示意图；Fig. 2 is the report output schematic diagram of specific embodiment one;
图3为具体实施例二的报表输出示意图；Fig. 3 is the report output schematic diagram of specific embodiment two;
图4为具体实施例三的报表输出示意图；Fig. 4 is the report output schematic diagram of specific embodiment three;
图5为具体实施例四的报表输出示意图。Fig. 5 is a schematic diagram of report output in Embodiment 4.
具体实施方式Detailed ways
见图1，包括检测数据输入模块、数据检验标准模块、数据对比模块、数据综合分析输出模块，检测数据输入模块接收制造材料的检测数据，数据检验标准模块存储各种材料的各种性能参数以及检验标准，数据对比模块逐个提取检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据然后对比，数据综合分析输出模块综合数据对比模块的所有对比结果自动进行分析结果的报表输出。As shown in Figure 1, it includes a detection data input module, a data inspection standard module, a data comparison module, and a data comprehensive analysis output module. The detection data input module receives the detection data of manufacturing materials, and the data inspection standard module stores various performance parameters of various materials and The inspection standard, data comparison module extracts the single data obtained by the inspection data input module and the corresponding data in the inspection standard module one by one, and then compares them, and the data comprehensive analysis output module comprehensively compares all the comparison results of the data comparison module to automatically output the report of the analysis results .
检测数据输入模块设置有选择界面，选择界面内设置有材料选择单元，材料选择单元的下级单元为检测数据名称单元，选择界面连接检测数据输入单元，用户依次选择材料、检测数据名称后，在检测数据输入单元对应输入相应的检测数据；The detection data input module is provided with a selection interface, and a material selection unit is arranged in the selection interface. The subordinate unit of the material selection unit is a detection data name unit, and the selection interface is connected to the detection data input unit. The data input unit correspondingly inputs the corresponding detection data;
数据检验标准模块按照材料分类设定了各种检测数据的数据范围；The data inspection standard module sets the data range of various inspection data according to material classification;
数据检验标准模块设置有数据写入装置，便于及时写入新的检测数据的数据范围和修改已有检测数据的数据范围，数据检验标准模块内新的检测数据直接更新至检测数据输入模块内的选择界面；The data inspection standard module is provided with a data writing device, which is convenient for timely writing the data range of the new detection data and modifying the data range of the existing detection data. The new detection data in the data inspection standard module is directly updated to the data range in the detection data input module. select interface;
检测数据输入模块、数据检验标准模块分别连接数据对比模块的输入端，数据对比模块的输出端连接数据综合分析模块，数据对比模块接收到检测数据输入模块的检测数据后，将检测数据自带的材料信息、检测数据名称反馈至数据检验标准模块进行搜索，数据检验标准模块将搜索到的对应检测数据名称的数据范围传输至数据对比模块，数据对比模块逐个提取检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据进行对比。The detection data input module and the data inspection standard module are respectively connected to the input end of the data comparison module, and the output end of the data comparison module is connected to the data comprehensive analysis module. Material information and test data names are fed back to the data inspection standard module for search. The data inspection standard module transmits the searched data range corresponding to the test data name to the data comparison module, and the data comparison module extracts the individual data obtained by the test data input module one by one. And compare the data in the corresponding data inspection standard module.
具体实施例一：Specific embodiment one:
材料牌号为1Cr12 Mo的材料的化学成分数据分析，经过仪器检测该材料的化学成分含量数据如下：The chemical composition data analysis of the material whose material grade is 1Cr12 Mo, the chemical composition content data of the material after the instrument detection is as follows:
各项检测数据的单位均为单位体积内含量百分比，碳（C）：0.13、硅（Si）：0.40、锰（Mn）：0.56、铬（Cr）：11.69、镍（Ni）：0.50、钼（Mo）：0.46、铜（Cu）：0.29、磷（P）：0.024、硫（S）：0.008；The unit of each test data is the content percentage per unit volume, carbon (C): 0.13, silicon (Si): 0.40, manganese (Mn): 0.56, chromium (Cr): 11.69, nickel (Ni): 0.50, molybdenum (Mo): 0.46, copper (Cu): 0.29, phosphorus (P): 0.024, sulfur (S): 0.008;
在检测数据输入模块的选择界面上依次选择材料牌号为1Cr12 Mo的材料、材料的化学成分含量数据后，将上述检测的化学成分含量数据依次输入，输入完毕后，检测数据输入模块将检测数据以及其自带的材料信息、检测数据名称传送至数据对比模块；On the selection interface of the detection data input module, select the material whose grade is 1Cr12Mo and the chemical composition content data of the material in turn, and input the above-mentioned detected chemical composition content data in sequence. After the input is completed, the detection data input module will test the data and Its own material information and detection data name are sent to the data comparison module;
数据对比模块接收到检测数据输入模块的检测数据后，将检测数据自带的材料信息、检测数据名称反馈至数据检验标准模块进行搜索，搜索到材料牌号为1Cr12 Mo的材料的化学成分含量的数据范围如下：After the data comparison module receives the detection data from the detection data input module, it feeds back the material information and the name of the detection data that come with the detection data to the data inspection standard module for searching, and the data of the chemical composition content of the material whose material grade is 1Cr12 Mo is searched The scope is as follows:
各项检测数据的单位均为单位体积内含量百分比，碳（C）：0.10≤C≤0.15、硅（Si）：≤0.50、锰（Mn）：0.30≤Mn≤0.60、铬（Cr）：11.50 ≤Cr≤ 13.00、镍（Ni）：0.30 ≤Ni≤ 0.60、钼（Mo）：0.30 ≤Mo≤ 0.60、铜（Cu）：≤0.30、磷（P）：≤0.025、硫（S）：≤0.015；The unit of each test data is the content percentage per unit volume, carbon (C): 0.10≤C≤0.15, silicon (Si): ≤0.50, manganese (Mn): 0.30≤Mn≤0.60, chromium (Cr): 11.50 ≤Cr≤ 13.00, nickel (Ni): 0.30 ≤Ni≤ 0.60, molybdenum (Mo): 0.30 ≤Mo≤ 0.60, copper (Cu): ≤0.30, phosphorus (P): ≤0.025, sulfur (S): ≤0.015 ;
数据检验标准模块将搜索到的对应检测数据名称的数据范围传输至数据对比模块，数据对比模块逐个提取检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据进行对比；The data inspection standard module transmits the searched data range corresponding to the detection data name to the data comparison module, and the data comparison module extracts the single data obtained by the detection data input module and the data in the corresponding data inspection standard module one by one for comparison;
数据综合分析输出模块综合数据对比模块的所有对比结果自动进行分析结果的报表输出，见图2。Comprehensive data analysis output module All the comparison results of the comprehensive data comparison module automatically output the report of the analysis results, as shown in Figure 2.
具体实施例二：材料牌号为1Cr12 Mo的材料的力学性能数据分析，经过仪器检测该材料的力学性能数据如下：Concrete embodiment two: the mechanical property data analysis of the material that material trade mark is 1Cr12Mo, the mechanical property data of this material is as follows through instrument detection:
抗拉强度（Rm）：650Mpa、屈服强度（Rp0.2）：560 Mpa、延伸率（A）：20%、V型第一次冲击强度（Akv1）：45J、V型第二次冲击强度（Akv2）：48J、V型第三次冲击强度（Akv3）：56J、热处理：240HB，其中各单位的中文名称如下：Tensile strength (Rm): 650Mpa, yield strength (Rp0.2): 560 Mpa, elongation (A): 20%, V-type first impact strength (Akv1): 45J, V-type second impact strength ( Akv2): 48J, V-type third impact strength (Akv3): 56J, heat treatment: 240HB, and the Chinese names of each unit are as follows:
Mpa：兆帕、J：焦、HB：布氏硬度；Mpa: MPa, J: coke, HB: Brinell hardness;
在检测数据输入模块的选择界面上依次选择材料牌号为1Cr12 Mo的材料、材料的力学性能数据后，将上述检测的材料的力学性能数据依次输入，输入完毕后，检测数据输入模块将检测数据以及其自带的材料信息、检测数据名称传送至数据对比模块；On the selection interface of the detection data input module, after selecting the material with the material grade of 1Cr12 Mo and the mechanical property data of the material in turn, input the mechanical property data of the above-mentioned detected materials in sequence. After the input is completed, the detection data input module will test the data and Its own material information and detection data name are sent to the data comparison module;
数据对比模块接收到检测数据输入模块的检测数据后，将检测数据自带的材料信息、检测数据名称反馈至数据检验标准模块进行搜索，搜索到材料牌号为1Cr12 Mo的材料的力学性能数据上、下限数据如下：After the data comparison module receives the detection data from the detection data input module, it feeds back the material information and the name of the detection data that come with the detection data to the data inspection standard module for searching, and the mechanical property data of the material grade 1Cr12 Mo is searched, The lower limit data is as follows:
抗拉强度（Rm）：595Mpa～750Mpa、屈服强度（Rp0.2）：≥440 Mpa、延伸率（A）：≥18%、V型第一次冲击强度（Akv1）：≥30J、V型第二次冲击强度（Akv2）：≥30J、V型第三次冲击强度（Akv3）：≥30J、热处理：197HB～255HB；Tensile strength (Rm): 595Mpa～750Mpa, yield strength (Rp0.2): ≥440 Mpa, elongation (A): ≥18%, V-type first impact strength (Akv1): ≥30J, V-type first Secondary impact strength (Akv2): ≥30J, V-type third impact strength (Akv3): ≥30J, heat treatment: 197HB～255HB;
数据检验标准模块将搜索到的对应检测数据名称的数据范围传输至数据对比模块，数据对比模块逐个提取检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据进行对比；The data inspection standard module transmits the searched data range corresponding to the detection data name to the data comparison module, and the data comparison module extracts the single data obtained by the detection data input module and the data in the corresponding data inspection standard module one by one for comparison;
数据综合分析输出模块综合数据对比模块的所有对比结果自动进行分析结果的报表输出，见图3。Comprehensive data analysis output module All the comparison results of the comprehensive data comparison module automatically output the report of the analysis results, as shown in Figure 3.
具体实施例三：材料牌号为TC4的材料的化学成分数据分析，经过仪器检测该材料的化学成分含量数据如下：Specific embodiment three: the material grade is the chemical composition data analysis of the material of TC4, and the chemical composition content data of this material is as follows through instrument detection:
各项检测数据的单位均为单位体积内含量百分比，碳（C）：0.04、硅（Si）：0.09、锰（Mn）：0.13、钼（Mo）：0.09、铜（Cu）：0.07、铝（Al）：5.56、锆（Zr）：0.02、氧（O）：0.18、氢（H）：0.011、铁（Fe）：0.29、锡（Sn）：0.11；The unit of each test data is the content percentage per unit volume, carbon (C): 0.04, silicon (Si): 0.09, manganese (Mn): 0.13, molybdenum (Mo): 0.09, copper (Cu): 0.07, aluminum (Al): 5.56, zirconium (Zr): 0.02, oxygen (O): 0.18, hydrogen (H): 0.011, iron (Fe): 0.29, tin (Sn): 0.11;
在检测数据输入模块的选择界面上依次选择材料牌号为TC4的材料、材料的化学成分含量数据后，将上述检测的化学成分含量数据依次输入，输入完毕后，检测数据输入模块将检测数据以及其自带的材料信息、检测数据名称传送至数据对比模块；On the selection interface of the detection data input module, after selecting the material whose material grade is TC4 and the chemical composition content data of the material, input the above-mentioned detected chemical composition content data in sequence. After the input is completed, the detection data input module will send the detection data and other The built-in material information and test data name are sent to the data comparison module;
数据对比模块接收到检测数据输入模块的检测数据后，将检测数据自带的材料信息、检测数据名称反馈至数据检验标准模块进行搜索，搜索到材料牌号为TC4的材料的化学成分含量数据范围如下：After the data comparison module receives the detection data from the detection data input module, it feeds back the material information and the name of the detection data that come with the detection data to the data inspection standard module for searching. The chemical composition content data range of the material whose material grade is TC4 is searched is as follows :
各项检测数据的单位均为单位体积内含量百分比，碳（C）：≤0.50、硅（Si）：≤0.15、锰（Mn）：≤0.1、钼（Mo）：≤0.1、铜（Cu）：≤0.1、铝（Al）：5.50～6.75、锆（Zr）：≤0.1、氧（O）：≤0.20、氢（H）：≤0.125、铁（Fe）：≤0.30、锡（Sn）：≤0.10；The unit of each test data is the content percentage per unit volume, carbon (C): ≤0.50, silicon (Si): ≤0.15, manganese (Mn): ≤0.1, molybdenum (Mo): ≤0.1, copper (Cu) : ≤0.1, Aluminum (Al): 5.50～6.75, Zirconium (Zr): ≤0.1, Oxygen (O): ≤0.20, Hydrogen (H): ≤0.125, Iron (Fe): ≤0.30, Tin (Sn): ≤0.10;
数据检验标准模块将搜索到的对应检测数据名称的数据范围传输至数据对比模块，数据对比模块逐个提取检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据进行对比；The data inspection standard module transmits the searched data range corresponding to the detection data name to the data comparison module, and the data comparison module extracts the single data obtained by the detection data input module and the data in the corresponding data inspection standard module one by one for comparison;
数据综合分析输出模块综合数据对比模块的所有对比结果自动进行分析结果的报表输出，见图4，超标数据的框体将和合格数据框体的输出不同。Data comprehensive analysis output module All the comparison results of the comprehensive data comparison module automatically output the report of the analysis results, as shown in Figure 4, the frame of exceeding the standard data will be different from the output of the qualified data frame.
具体实施例四：材料牌号为2Cr13的材料的力学性能数据分析，经过仪器检测该材料的力学性能数据如下：Concrete embodiment four: the mechanical property data analysis of the material that material trade mark is 2Cr13, the mechanical property data of this material is as follows through instrument detection:
抗拉强度（Rm）：700Mpa、屈服强度（Rp0.2）：450 Mpa、延伸率（A）：19%、收缩率（Z）:62%、V型第一次冲击强度（Akv1）：39J、V型第二次冲击强度（Akv2）：37J、V型第三次冲击强度（Akv3）：44J、热处理：200HB，其中各单位的中文名称如下：Tensile strength (Rm): 700Mpa, yield strength (Rp0.2): 450 Mpa, elongation (A): 19%, shrinkage (Z): 62%, V-type first impact strength (Akv1): 39J , V-type second impact strength (Akv2): 37J, V-type third impact strength (Akv3): 44J, heat treatment: 200HB, and the Chinese names of each unit are as follows:
Mpa：兆帕、J：焦、HB：布氏硬度；Mpa: MPa, J: coke, HB: Brinell hardness;
在检测数据输入模块的选择界面上依次选择材料牌号为2Cr13的材料、材料的力学性能数据后，将上述检测的材料的力学性能数据依次输入，输入完毕后，检测数据输入模块将检测数据以及其自带的材料信息、检测数据名称传送至数据对比模块；On the selection interface of the detection data input module, after selecting the material with the material grade of 2Cr13 and the mechanical property data of the material in turn, input the mechanical property data of the above-mentioned detected materials in sequence. After the input is completed, the detection data input module will test the data and other The built-in material information and test data name are sent to the data comparison module;
数据对比模块接收到检测数据输入模块的检测数据后，将检测数据自带的材料信息、检测数据名称反馈至数据检验标准模块进行搜索，搜索到材料牌号为2Cr13的材料的力学性能数据范围如下：After the data comparison module receives the detection data from the detection data input module, it feeds back the material information and the name of the detection data that come with the detection data to the data inspection standard module for searching. The mechanical property data range of the material grade 2Cr13 is as follows:
抗拉强度（Rm）：≥620Mpa、屈服强度（Rp0.2）：≥440 Mpa、延伸率（A）：≥20%、收缩率（Z）: ≥60%、V型第一次冲击强度（Akv1）：≥35J、V型第二次冲击强度（Akv2）：≥35J、V型第三次冲击强度（Akv3）：≥35J、热处理：187HB～229HB；Tensile strength (Rm): ≥620Mpa, yield strength (Rp0.2): ≥440 Mpa, elongation (A): ≥20%, shrinkage (Z): ≥60%, V-type first impact strength ( Akv1): ≥35J, V-type second impact strength (Akv2): ≥35J, V-type third impact strength (Akv3): ≥35J, heat treatment: 187HB～229HB;
数据检验标准模块将搜索到的对应检测数据名称的数据范围传输至数据对比模块，数据对比模块逐个提取检测数据输入模块所获取的单个数据以及对应的数据检验标准模块内的数据进行对比；The data inspection standard module transmits the searched data range corresponding to the detection data name to the data comparison module, and the data comparison module extracts the single data obtained by the detection data input module and the data in the corresponding data inspection standard module one by one for comparison;
数据综合分析输出模块综合数据对比模块的所有对比结果自动进行分析结果的报表输出，见图5，超标数据的框体将和合格数据框体的输出不同。Comprehensive data analysis output module All the comparison results of the comprehensive data comparison module automatically output the report of the analysis results, as shown in Figure 5, the frame of exceeding the standard data will be different from the output of the qualified data frame.
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