


技术领域technical field
本发明涉及葡萄糖在线检测技术,是一种综合采用物理、化学、生物、电子的葡萄糖在线分析仪,具体地说,是一种面向发酵过程的酶注射式葡萄糖传感在线分析仪。The invention relates to a glucose on-line detection technology, which is an on-line glucose analyzer which comprehensively adopts physics, chemistry, biology and electronics, in particular, an enzyme-injection-type glucose sensor on-line analyzer for fermentation process.
背景技术Background technique
葡萄糖检测技术在发酵工业、食品工业、医用血糖分析上有着广泛的应用,与常见葡萄糖分析方法——斐林定糖法、葡萄糖氧化酶-过氧化物酶-比色法相比,葡萄糖生物传感器检测葡萄糖法,具有专一性强,适于在线,速度快,可连续操作,操作简便等诸多优点,故葡萄糖生物传感器测糖得到了广泛的研究与应用。Glucose detection technology is widely used in the fermentation industry, food industry, and medical blood sugar analysis. Compared with the common glucose analysis methods - Felindin method, glucose oxidase-peroxidase-colorimetric method, glucose biosensor detection Glucose method has many advantages, such as strong specificity, suitable for online, fast speed, continuous operation, easy operation, etc. Therefore, glucose biosensor for measuring sugar has been widely researched and applied.
葡萄糖是微生物发酵过程中常见的反应物和中间产物,发酵过程中对葡萄糖浓度的控制会直接关系到产物产率与质量。因此,葡萄糖浓度的实时在线检测是非常重要的。然而发酵过程中,为了防止染菌,在线葡萄糖生物传感器及其与反应器间管路必须能承受高温蒸汽灭菌,以避免灭菌后传感器性能下降或丧失,所以目前葡萄糖浓度检测主要采用离线方式,在线方式还处于实验阶段。Glucose is a common reactant and intermediate product in the microbial fermentation process. The control of glucose concentration in the fermentation process will directly affect the product yield and quality. Therefore, real-time online detection of glucose concentration is very important. However, in the fermentation process, in order to prevent bacterial contamination, the online glucose biosensor and the pipeline between it and the reactor must be able to withstand high-temperature steam sterilization to avoid sensor performance degradation or loss after sterilization, so the current glucose concentration detection mainly adopts the offline method , the online method is still in the experimental stage.
目前,葡萄糖传感器大多采用酶膜的方式,然而,酶膜制作需要酶固定化技术,即将葡萄糖氧化酶或葡萄糖脱氢酶固定于半透膜上或电极上,固定化技术复杂;酶膜的活度受被测液影响,酶膜随反应活度逐渐降低,仪器需要不断校准;并且酶膜使用前需要泡涨,用时较长,难以在线使用;一种酶膜的传感器只能检测一种物质;另外,酶膜价格昂贵。At present, most glucose sensors use enzyme membranes. However, the production of enzyme membranes requires enzyme immobilization technology, that is, glucose oxidase or glucose dehydrogenase is immobilized on semi-permeable membranes or electrodes. The immobilization technology is complicated; the activity of enzyme membranes Affected by the liquid to be tested, the enzyme membrane gradually decreases with the reaction activity, and the instrument needs to be calibrated continuously; and the enzyme membrane needs to be soaked before use, which takes a long time and is difficult to use online; a sensor of an enzyme membrane can only detect one substance ; In addition, the enzyme membrane is expensive.
本发明是为了解决上诉问题,目的在于提供一种适用于在线的,测量准确的,操作方便的,不需经常校准的,成本低的葡萄糖传感在线分析仪。The purpose of the present invention is to solve the above-mentioned problem, and the purpose is to provide an on-line glucose sensor analyzer that is suitable for on-line, accurate in measurement, easy to operate, does not require frequent calibration, and low in cost.
发明内容Contents of the invention
本发明的目的是为了提供了一种面向发酵过程的酶注射式葡萄糖传感在线分析仪。The purpose of the present invention is to provide an enzyme injection glucose sensor on-line analyzer for fermentation process.
酶注射式葡萄糖传感在线分析仪,其包括:酶注射式葡萄糖传感在线分析仪流路结构系统1、三电极检测电路2、数据采集控制电路3、液晶屏4、PC机5、按键6、电源7,具体连接关系为:Enzyme injection glucose sensor online analyzer, which includes: enzyme injection glucose sensor on-line analyzer flow path structure system 1, three-
所述酶注射式葡萄糖传感在线分析仪流路结构系统1与三电极检测电路2和数据采集控制电路3连接,三电极检测电路2用于检测酶注射式葡萄糖传感在线分析仪流路结构系统1中酶注射式葡萄糖生物传感器8产生的电流信号,数据采集控制电路3用于给酶注射式葡萄糖传感在线分析仪流路结构系统1提供控制信号;三电极检测电路2与数据采集控制电路3连接,数据采集控制电路3用于采集三电极检测电路2输出的电压信号;数据采集控制电路3还分别与液晶屏4、PC机5、按键6相连,液晶屏4用于显示数据采集控制电路3输出的数字信号,PC机5可通过串口与数据采集控制电路3进行通信,按键6用于设置数据采集控制电路3运行参数;电源7与三电极检测电路2、数据采集控制电路3和酶注射式葡萄糖传感在线分析仪流路结构系统1相连,为它们供电。要不要把三级检测电路画一下?The flow path structure system 1 of the enzyme injection type glucose sensor on-line analyzer is connected to the three-
所述酶注射式葡萄糖传感在线分析仪流路结构连接系统1包括:酶注射式葡萄糖生物传感器8、透析取样探头9、电磁六通阀10、定量环11、蠕动泵12、13、17、缓冲液瓶14、酶液瓶15、废液瓶16;具体连接关系为:所述透析取样探头9包括固定环18、外支撑网19、透析膜20、内支撑网21、探头主体22、探头入口23、探头出口24、扩散池25;The flow structure connection system 1 of the enzyme injection glucose sensor online analyzer includes: an enzyme
所述酶注射式葡萄糖生物传感器8的三电极通过电缆连接到三电极检测电路板,实现传感器产生电流的I/V变换及放大;所述酶注射式葡萄糖生物传感器8的被测液入口通过管路与透析取样探头9的探头出口24连接,在蠕动泵17的工作下,透析取样探头9的扩散池中的待测液被引入到被测液池中;所述透析取样探头9的探头入口23通过管路与缓冲液瓶14连接,此管路经过蠕动泵17;The three electrodes of the enzyme-injected
所述电磁六通阀10的第6端口通过管路与缓冲液瓶14连接,此管路经过蠕动泵12;所述电磁六通阀10的第3端口通过管路与酶液瓶15连接,此管路经过蠕动泵13;所述电磁六通阀10的第2端口通过管路与废液瓶16连接;所述电磁六通阀10的第1端口与第4端口相连,之间连接定量环11;所述电磁六通阀10的第5端口通过管路与酶注射式葡萄糖生物传感器8的缓冲液、酶液入口连接;所述酶注射式葡萄糖生物传感器8的缓冲液、酶液出口通过管路与废液瓶16连接;The 6th port of described electromagnetic six-
所述透析取样探头9的探头主体22上部开有探头入口23和探头出口24,探头主体22的底部置有内支撑网21,底部外侧固定有外支撑网19,通过固定环18将内支撑网21和外支撑网19固定在探头主体22底部;所述探头主体22与内支撑网21间构成扩散池25;所述内支撑网21与外支撑网19间固定透析膜20,内支撑网21与外支撑网19对透析膜20起加固作用;所述固定环18外圈带有螺纹,与一端带有螺纹的探头主体22螺纹连接,对外支撑网19、透析膜20、内支撑网21进行固定;所述探头入口23和探头出口24,用于液体的流入与流出。The probe
各部件间通过管路连接,此管路的材料可选不锈钢、聚四氟乙烯、PEEK或硅胶。The components are connected by pipelines, and the material of the pipelines can be stainless steel, polytetrafluoroethylene, PEEK or silica gel.
电磁六通阀10与定量环11构成酶液定量注射装置。The electromagnetic six-
所述蠕动泵12、13、17是流量可调、正反转可调的蠕动泵。The
所述探头主体22材料可选不锈钢、PEEK。The material of the
所述透析膜20,可选聚碳酸酯膜、聚砜膜。The
外支撑网19、内支撑网21由不锈钢网制成。
其中,透析膜20,允许葡萄糖分子或比其小的分子通过,阻止大分子通过。Among them, the
本发明的优点是:The advantages of the present invention are:
采用酶液注射方式,可实现传感器随发酵罐同时进行在线高压蒸汽灭菌,不仅增强了传感器的可靠性,而且提高了检测精确度;The enzyme liquid injection method can realize the online high-pressure steam sterilization of the sensor along with the fermentation tank, which not only enhances the reliability of the sensor, but also improves the detection accuracy;
酶以“新鲜”的酶液方式存在,与被测液独立,不受外界影响,使得仪器不需要频繁校准;The enzyme exists in the form of "fresh" enzyme solution, which is independent from the measured solution and free from external influences, so that the instrument does not need frequent calibration;
更换不同种类的酶液,可以检测不同物质,即一台仪器可检测多种物质;Different types of enzyme solutions can be replaced to detect different substances, that is, one instrument can detect multiple substances;
检测成本低,单次所用酶液成本0.01元左右;The detection cost is low, and the cost of a single enzyme solution used is about 0.01 yuan;
透析取样探头的设计大大减少了检测中对待测液的消耗;The design of the dialysis sampling probe greatly reduces the consumption of the liquid to be tested in the test;
实现了葡萄糖的在线检测;Realized the online detection of glucose;
本发明,结构紧凑、加工方便,易于批量化生产。The invention has the advantages of compact structure, convenient processing and easy batch production.
附图说明Description of drawings
图1为本发明的酶注射式葡萄糖传感在线分析仪的系统框图。Fig. 1 is a system block diagram of the enzyme injection glucose sensor on-line analyzer of the present invention.
图2为本发明的酶注射式葡萄糖传感在线分析仪流路结构连接图。Fig. 2 is a connection diagram of the flow path structure of the enzyme injection glucose sensor on-line analyzer of the present invention.
图3为本发明的透析取样探头结构俯视图,。Fig. 3 is a top view of the structure of the dialysis sampling probe of the present invention.
图4为本发明的透析取样探头结构的剖视图。Fig. 4 is a cross-sectional view of the structure of the dialysis sampling probe of the present invention.
图中:1、酶注射式葡萄糖传感在线分析仪流路结构系统,2、三电极检测电路、3、数据采集控制电路,4、液晶屏,5、电脑,6、按键,7、电源,8、酶注射式葡萄糖生物传感器,9、透析取样探头,10、电磁六通阀,11、定量环,12、蠕动泵,13、蠕动泵,14、缓冲液瓶,15、酶液瓶,16、废液瓶,17、蠕动泵,18、固定环,19、外支撑网,20、透析膜,21、内支撑网,22、探头主体,23、探头入口,24、探头出口,25、扩散池。In the figure: 1. Flow path structure system of enzyme injection glucose sensor online analyzer, 2. Three-electrode detection circuit, 3. Data acquisition control circuit, 4. LCD screen, 5. Computer, 6. Button, 7. Power supply, 8. Enzyme injection glucose biosensor, 9. Dialysis sampling probe, 10. Electromagnetic six-way valve, 11. Quantitative loop, 12. Peristaltic pump, 13. Peristaltic pump, 14. Buffer solution bottle, 15. Enzyme solution bottle, 16 , waste liquid bottle, 17, peristaltic pump, 18, fixed ring, 19, outer support net, 20, dialysis membrane, 21, inner support net, 22, probe main body, 23, probe inlet, 24, probe outlet, 25, diffusion pool.
具体实施方式Detailed ways
如图1所示,本发明提供的酶注射式葡萄糖传感在线分析仪系统包括如下部分:酶注射式葡萄糖传感在线分析仪流路结构系统1、三电极检测电路2、数据采集控制电路3、液晶屏4、PC机5、按键6、电源7。As shown in Figure 1, the enzyme injection glucose sensor on-line analyzer system provided by the present invention includes the following parts: enzyme injection glucose sensor on-line analyzer flow path structure system 1, three-
其中,所述酶注射式葡萄糖传感在线分析仪流路结构系统1是仪器的流路结构部分,各部件间通过管路连接,此管路的材料可选不锈钢、聚四氟乙烯、PEEK或硅胶。Wherein, the flow path structure system 1 of the enzyme injection type glucose sensor on-line analyzer is the flow path structure part of the instrument, and the components are connected by pipelines. The material of the pipelines can be stainless steel, polytetrafluoroethylene, PEEK or Silica gel.
如图2所示,酶注射式葡萄糖传感在线分析仪流路结构连接系统1包括如下组件:酶注射式葡萄糖生物传感器8、透析取样探头9、电磁六通阀10、定量环11、蠕动泵12、蠕动泵13、缓冲液瓶14、酶液瓶15、废液瓶16、蠕动泵17。As shown in Figure 2, the flow structure connection system 1 of the enzyme injection glucose sensor on-line analyzer includes the following components: enzyme
所述酶注射式葡萄糖生物传感器8的三电极通过电缆连接到三电极检测电路板,实现传感器产生电流的I/V变换及放大;所述酶注射式葡萄糖生物传感器8的被测液入口通过管路与透析取样探头9的探头出口24连接,在蠕动泵17的工作下,透析取样探头9的扩散池中的待测液被引入到被测液池中;所述透析取样探头9的探头入口23通过管路与缓冲液瓶14连接,此管路经过蠕动泵17;The three electrodes of the enzyme-injected
所述电磁六通阀10的第6端口通过管路与缓冲液瓶14连接,此管路经过蠕动泵12;所述电磁六通阀10的第3端口通过管路与酶液瓶15连接,此管路经过蠕动泵13;所述电磁六通阀10的第2端口通过管路与废液瓶16连接;所述电磁六通阀10的第1端口与第4端口相连,之间连接定量环11;所述电磁六通阀10的第5端口通过管路与酶注射式葡萄糖生物传感器8的缓冲液、酶液入口连接;所述酶注射式葡萄糖生物传感器8的缓冲液、酶液出口通过管路与废液瓶16连接;The 6th port of described electromagnetic six-
其中,酶注射式葡萄糖生物传感器8已申请发明专利。Among them, the enzyme
其中,电磁六通阀10与定量环11构成酶液定量注射装置。Wherein, the electromagnetic six-
其中,透析取样探头9,用于插入待测液中,对待测液进行取样。Wherein, the dialysis sampling probe 9 is used for inserting into the liquid to be tested to sample the liquid to be tested.
其中蠕动泵12、蠕动泵13和蠕动泵17是流量可调、正反转可调的蠕动泵。Wherein the
如图3、图4所示,透析取样探头9用于插入待测液中,对待测液进行取样,其包括如下组件:固定环18、外支撑网19、透析膜20、内支撑网21、探头主体22、探头入口23、探头出口24、扩散池25。As shown in Fig. 3 and Fig. 4, the dialysis sampling probe 9 is used to be inserted into the liquid to be tested, and the liquid to be tested is sampled, and it includes the following components: a fixed
所述透析取样探头9的探头主体22上部开有探头入口23和探头出口24,探头主体22的底部置有内支撑网21,底部外侧固定有外支撑网19,通过固定环18将内支撑网21和外支撑网19固定在探头主体22底部;所述探头主体22与内支撑网21间构成扩散池25;所述内支撑网21与外支撑网19间固定透析膜20,内支撑网21与外支撑网19对透析膜20起加固作用;所述固定环18外圈带有螺纹,与一端带有螺纹的探头主体22螺纹连接,对外支撑网19、透析膜20、内支撑网21进行固定;所述探头入口23和探头出口24,用于液体的流入与流出。The probe
其中,探头主体22材料,可选不锈钢、PEEK等。Wherein, the material of the probe
其中,透析膜20,可选聚碳酸酯膜、聚砜膜等。Wherein, the
其中,外支撑网19、内支撑网21,可由不锈钢网制成。Wherein, the
其中,通过蠕动泵17正反转,促进待测液中的待测物质加快向扩散池25内扩散。Wherein, through the forward and reverse rotation of the
本发明的酶注射式葡萄糖传感在线分析仪工作过程如下:The working process of the enzyme injection type glucose sensor on-line analyzer of the present invention is as follows:
将透析取样探头9插入待测液中,开启仪器,设置仪器工作参数。如下过程将自动完成,首先,蠕动泵12、蠕动泵13蠕动泵17启动,抽取缓冲液或酶液对电磁六通阀10、定量环11、酶注射式葡萄糖生物传感器8、透析取样探头9进行清洗,清洗完毕,停止3个蠕动泵。然后,低速启动蠕动泵17,令其间歇式的正反转,通过设定扩散时间控制蠕动泵17转动时间。扩散完毕,通过蠕动泵17将扩散进的待测液引入酶注射式葡萄糖生物传感器8的被测液池中,启动酶注射式葡萄糖生物传感器8磁搅拌转子。引入完毕后,软换电磁六通阀10,开启蠕动泵12,将由电磁六通阀10和定量环11组成的酶液定量注射装置所定量的酶液引入到酶注射式葡萄糖生物传感器8的反应池中,在反应池中,葡萄糖氧化酶与待测液中的葡萄糖发生反应,产生传感器电流信号。三电极检测电路、数据采集控制电路系统对此电流信号进行检测、采集和处理,得到与此电流信号对应的葡萄糖浓度数值,此葡萄糖浓度数值可在液晶屏4上进行显示,也可通过串口传给PC机5,进行上位机的处理。Insert the dialysis sampling probe 9 into the liquid to be tested, turn on the instrument, and set the working parameters of the instrument. The following process will be completed automatically. First, the
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| CN 201010616221CN102141535B (en) | 2010-12-31 | 2010-12-31 | Enzyme-injection glucose sensing on-line analyzer |
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| CN 201010616221CN102141535B (en) | 2010-12-31 | 2010-12-31 | Enzyme-injection glucose sensing on-line analyzer |
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| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20131002 |