技术领域technical field
本发明涉及煤炭运输方法技术领域,具体涉及一种基于RFID的煤炭运输及索赔管理方法。The invention relates to the technical field of coal transportation methods, in particular to an RFID-based coal transportation and claim management method.
背景技术 Background technique
RFID(Radio Frequency Identification)即无线射频身份识别、感应式电子芯片或是近接卡、感应卡、非接触卡等,是非接触式自动识别技术的一种,它通过射频信号自动识别目标对象并获取相关数据,识别工作无须人工干预,可工作于各种恶劣环境。RFID技术可识别高速运动物体并可同时识别多个标签,操作快捷方便。其基本原理是标签进入磁场后,接收解读器发出的射频信号,凭借感应电流所获得的能量发送出存储在芯片中的产品信息,或者主动发送某一频率的信号,解读器读取信息并解码后,送至中央信息系统进行有关数据处理。具有精度高、适应环境能力强,抗干扰强、操作快捷等许多优点。RFID (Radio Frequency Identification) is radio frequency identification, inductive electronic chip or proximity card, proximity card, contactless card, etc. It is a kind of non-contact automatic identification technology, which automatically identifies target objects through radio frequency signals and obtains relevant Data, identification work does not require manual intervention, and can work in various harsh environments. RFID technology can identify high-speed moving objects and can identify multiple tags at the same time, and the operation is fast and convenient. The basic principle is that after the tag enters the magnetic field, it receives the radio frequency signal sent by the reader, and sends out the product information stored in the chip by virtue of the energy obtained by the induced current, or actively sends a signal of a certain frequency, and the reader reads the information and decodes it. After that, it is sent to the central information system for relevant data processing. It has many advantages such as high precision, strong ability to adapt to the environment, strong anti-interference, and quick operation.
煤炭是造纸行业发电最重要的燃料,煤炭从采购、装卸、运输、发电、索赔,各个环节都是处于运动和松散的状态,信息随时间和空间变化较大,结果影响了信息精确性和可靠性。而无线射频自动识别技术RFID,正是有效解决煤炭管理上各流程的运作,数据的输入/输出、运输过程的控制和跟踪,以及减少出错率等难题的一种新技术。Coal is the most important fuel for power generation in the paper industry. Coal is in a state of movement and looseness from procurement, loading and unloading, transportation, power generation, and claims. The information changes greatly with time and space, which affects the accuracy and reliability of information. sex. The radio frequency automatic identification technology (RFID) is a new technology that effectively solves the problems of the operation of various processes in coal management, data input/output, control and tracking of the transportation process, and reduction of error rates.
目前造纸行业煤炭跟踪管理仍以人工操作为主,进入自动化管理的为数不多,这样的管理方式一方面直接影响数据的精确性及真实性,容易衍生出盗窃等恶劣行为;另一方面因煤炭的质量直接影响发电量,而煤炭的数量较多,仓库位置有限,容易混乱供货商、PO、批次等,影响索赔的跟进。伴随着整个造纸行业和企业自身的发展壮大,利用行之有效工具来实现对煤炭跟踪的监控已经成为煤炭管理的必然趋势。At present, coal tracking management in the paper industry is still dominated by manual operations, and few of them have entered into automatic management. The quality of coal directly affects the power generation, and the quantity of coal is large, and the warehouse location is limited, which is easy to confuse suppliers, PO, batches, etc., which affects the follow-up of claims. With the development and growth of the entire paper industry and the enterprise itself, it has become an inevitable trend of coal management to use effective tools to monitor coal tracking.
RFID技术在零售、存储、运输、配送/分销等环节,广泛应用于商品行业,但对原材料尤其是燃料的应用较少。如何在煤炭跟踪及索赔管理中有效应用RFID技术来降低成本,提高生产效率是至关重要的问题。RFID technology is widely used in the commodity industry in retail, storage, transportation, distribution/distribution, etc., but it is less used in raw materials, especially fuel. How to effectively apply RFID technology in coal tracking and claim management to reduce costs and improve production efficiency is a crucial issue.
煤炭在运输过程中,容易出现徇私舞弊、偷龙转凤,调换等漏洞,一旦发生以上情况,难以追踪去向,造成损失严重。煤运到厂内码头后,需要统一运输到煤棚存放,通过人手方式制作平面图和表格来区分不同种类不同批次的煤的堆放位置。因煤堆之间的距离较近,煤样差别不大,通过平面图和肉眼来辨别,容易出错。煤的效益主要体现在卡值和热量上,煤索赔是根据电站反馈的热卡值来进行的,索赔时必须知道供货商、PO、批次等信息。煤在发电过程中,往往需要搭配不同比例的煤种一起燃烧发电,但现有技术只在煤炭运输及卸载过程中进行批次管理,而对煤在出仓过程中的批次管理则缺少系统化。例如,从煤棚提取不同种类煤,经同一皮带秤运输到锅炉发电,此过程中,到底取了哪种煤,哪个供货商、哪个PO号,哪个批次这只能大概计算出来,精确度低,严重阻碍了索赔的进度。煤炭数据依靠人手输入,不能自动连接,增加人力物力,增加企业成本。During the transportation of coal, there are prone to loopholes such as favoritism, fraud, and exchange. Once the above situations occur, it is difficult to track the whereabouts and cause serious losses. After the coal is transported to the wharf in the factory, it needs to be transported to the coal shed for storage in a unified manner. Plans and tables are manually made to distinguish the stacking locations of different types and batches of coal. Because the distance between the coal piles is relatively close, the coal samples are not much different, and it is easy to make mistakes when distinguishing them through the plan view and the naked eye. The benefits of coal are mainly reflected in the calorific value and heat. Coal claims are made based on the calorific value fed back by the power station. When making a claim, you must know the supplier, PO, batch and other information. In the process of coal power generation, it is often necessary to mix different proportions of coal to burn together to generate power. However, the existing technology only performs batch management during the coal transportation and unloading process, and lacks a system for the batch management of coal during the process of leaving the warehouse. change. For example, different types of coal are extracted from the coal shed and transported to the boiler for power generation through the same belt scale. In this process, what kind of coal was taken, which supplier, which PO number, and which batch can only be roughly calculated, and it is accurate The low degree seriously hinders the progress of the claim. Coal data relies on manual input and cannot be automatically connected, which increases manpower and material resources and increases enterprise costs.
发明内容Contents of the invention
本发明提供一种成本低、效率高、精确度高的煤炭运输及索赔管理方法。The invention provides a coal transportation and claim management method with low cost, high efficiency and high precision.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种基于RFID的煤炭运输及索赔管理方法,包括以下步骤:An RFID-based method for coal transportation and claims management, comprising the following steps:
a、投放RFID电子标签,将每一船煤上投放RFID电子标签,录入煤的数据信息,物流部用船将投放RFID电子标签后的煤从码头运回厂;a. Put RFID electronic tags, put RFID electronic tags on each ship of coal, enter the data information of the coal, and the logistics department will ship the coal with RFID electronic tags back to the factory from the wharf;
b、 煤运到厂内的码头,进行卸载,读取RFID电子标签的信息,抽样进行质检,与RFID电子标签里录入的信息进行对比;b. The coal is transported to the wharf in the factory, unloaded, read the information of the RFID electronic tag, conducts sampling for quality inspection, and compares it with the information entered in the RFID electronic tag;
c、将卸载后的煤过磅称量,进行磅差分析,称量后通过运输带送到煤棚;c. Weigh the unloaded coal, analyze the difference in pounds, and send it to the coal shed through the conveyor belt after weighing;
d、收堆,根据RFID电子标签的信息,分供应商、分批次堆放;d. Stacking, according to the information of RFID electronic tags, sub-suppliers, stacking in batches;
f、煤经过皮带秤到锅炉燃烧发电,在RFID电子标签内录入煤燃烧的具体参数;f. Coal passes through the belt scale to the boiler for combustion and power generation, and the specific parameters of coal combustion are entered in the RFID electronic tag;
g、将处理后的RFID电子标签所包含的数据信息,通过天线或者可移动的数据存储装置来获取RFID电子标签上的数据信息,并将数据信息转化为数据传递到移动终端计算机。g. Obtain the data information contained in the processed RFID electronic tag through an antenna or a removable data storage device, and convert the data information into data and transmit it to the mobile terminal computer.
其中,所述步骤a中的数据信息为数字、文字或声音。Wherein, the data information in the step a is numbers, characters or sounds.
其中,所述RFID电子标签的内存为256~2048bits,其内存空间可容纳256~2048个字母字符或者128~1024个汉字。Wherein, the memory of the RFID electronic tag is 256-2048 bits, and its memory space can accommodate 256-2048 alphabetic characters or 128-1024 Chinese characters.
其中,所述步骤g中的可移动的数据存储装置是读卡器。Wherein, the removable data storage device in step g is a card reader.
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
一种基于RFID的煤炭运输及索赔管理方法,包括以下步骤:a、投放RFID电子标签,将每一船煤上投放RFID电子标签,录入煤的数据信息,物流部用船将投放RFID电子标签后的煤从码头运回厂;b、 煤运到厂内的码头,进行卸载,读取RFID电子标签的信息,抽样进行质检,与RFID电子标签里录入的信息进行对比;c、将卸载后的煤过磅称量,进行磅差分析,称量后通过运输带送到煤棚;d、收堆,根据RFID电子标签的信息,分供应商、分批次堆放;f、煤经过皮带秤到锅炉燃烧发电,在RFID电子标签内录入煤燃烧的具体参数。g、将处理后的RFID电子标签所包含的数据信息,通过天线或者可移动的数据存储装置来获取RFID电子标签上的数据信息,并将数据信息转化为数据传递到移动终端计算机。通过RFID电子标签,可以随时查询到煤的具体信息,具体的批号、供应商,效率高,透明度高,电子扫描,电子录入,工作效率好,精度好。An RFID-based method for coal transportation and claims management, comprising the following steps: a. Putting RFID electronic tags, putting RFID electronic tags on each ship of coal, and entering the data information of the coal, after the ship of the logistics department puts the RFID electronic tags The coal is transported back to the factory from the wharf; b, the coal is transported to the wharf in the factory, unloaded, the information of the RFID electronic tag is read, the sample is inspected for quality, and compared with the information entered in the RFID electronic tag; c, the unloaded The coal is weighed and weighed, analyzed for the difference in pounds, and sent to the coal shed through the conveyor belt after weighing; d, piled up, according to the information of the RFID electronic tag, divided into suppliers and stacked in batches; f, the coal is weighed to the coal shed by the belt The boiler burns to generate electricity, and the specific parameters of coal combustion are entered in the RFID electronic tag. g. Obtain the data information contained in the processed RFID electronic tag through an antenna or a removable data storage device, and convert the data information into data and transmit it to the mobile terminal computer. Through RFID electronic tags, specific coal information, specific batch numbers and suppliers can be queried at any time, with high efficiency and transparency, electronic scanning, electronic entry, high work efficiency and good accuracy.
具体实施方式Detailed ways
下面结合具体实施例对本发明做详细描述。The present invention will be described in detail below in conjunction with specific embodiments.
一种基于RFID的煤炭运输及索赔管理方法,包括以下步骤:An RFID-based method for coal transportation and claims management, comprising the following steps:
a、投放RFID电子标签,将每一船煤上投放RFID电子标签,录入煤的数据信息,物流部用船将投放RFID电子标签后的煤从码头运回厂;a. Put RFID electronic tags, put RFID electronic tags on each ship of coal, enter the data information of the coal, and the logistics department will ship the coal with RFID electronic tags back to the factory from the wharf;
b、 煤运到厂内的码头,进行卸载,读取RFID电子标签的信息,抽样进行质检,与RFID电子标签里录入的信息进行对比;b. The coal is transported to the wharf in the factory, unloaded, read the information of the RFID electronic tag, conducts sampling for quality inspection, and compares it with the information entered in the RFID electronic tag;
c、将卸载后的煤过磅称量,进行磅差分析,称量后通过运输带送到煤棚;c. Weigh the unloaded coal, analyze the difference in pounds, and send it to the coal shed through the conveyor belt after weighing;
d、收堆,根据RFID电子标签的信息,分供应商、分批次堆放;d. Stacking, according to the information of RFID electronic tags, sub-suppliers, stacking in batches;
f、煤经过皮带秤到锅炉燃烧发电,在RFID电子标签内录入煤燃烧的具体参数;f. Coal passes through the belt scale to the boiler for combustion and power generation, and the specific parameters of coal combustion are entered in the RFID electronic tag;
g、将处理后的RFID电子标签所包含的数据信息,通过天线或者可移动的数据存储装置来获取RFID电子标签上的数据信息,并将数据信息转化为数据传递到移动终端计算机。g. Obtain the data information contained in the processed RFID electronic tag through an antenna or a removable data storage device, and convert the data information into data and transmit it to the mobile terminal computer.
其中,所述步骤a中的数据信息为数字、文字或声音。Wherein, the data information in the step a is numbers, characters or sounds.
其中,所述RFID电子标签的内存为256~2048bits,其内存空间可容纳256~2048个字母字符或者128~1024个汉字。Wherein, the memory of the RFID electronic tag is 256-2048 bits, and its memory space can accommodate 256-2048 alphabetic characters or 128-1024 Chinese characters.
其中,所述步骤g中的可移动的数据存储装置是读卡器。Wherein, the removable data storage device in step g is a card reader.
RFID的基本工作原理:读写器向电子标签发送射频信号,电子标签进入射频信号的识别区域后将产生感应电流从而获得能量,并将电子标签信息通过天线发送出去,读写器将电子标签信息利用解码板进行解码,再通过网络或RS232等接口将标签信息传送到计算机。The basic working principle of RFID: the reader sends a radio frequency signal to the electronic tag. After the electronic tag enters the identification area of the radio frequency signal, it will generate an induced current to obtain energy, and send the electronic tag information through the antenna. The reader will send the electronic tag information Use the decoding board to decode, and then transmit the label information to the computer through the network or RS232 interface.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106190092ACN102034172A (en) | 2010-12-31 | 2010-12-31 | An RFID-based coal transportation and claims management method |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106190092ACN102034172A (en) | 2010-12-31 | 2010-12-31 | An RFID-based coal transportation and claims management method |
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| CN102034172Atrue CN102034172A (en) | 2011-04-27 |
| Application Number | Title | Priority Date | Filing Date |
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| CN2010106190092APendingCN102034172A (en) | 2010-12-31 | 2010-12-31 | An RFID-based coal transportation and claims management method |
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| CN105607566A (en)* | 2015-12-21 | 2016-05-25 | 苏州博众精工科技有限公司 | Adaptive adjusting method for material production |
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