CN101966007A - Method for manufacturing tobacco sheet by using commingling paper-making method - Google Patents

Abstract

The invention discloses a method for manufacturing a tobacco sheet by using a commingling paper-making method. The method comprises the following steps that: flue-cured tobacco short stalks, flue-cured tobacco powder, burley tobacco powder and aromatic tobacco powder are adopted as raw materials to form extract liquor, then the extract liquor is concentrated and is added with a Maillard reaction catalyst for catalytic reaction to form mixed liquor, the extracted stalk slag and end slag form a serous fluid and is added with 8-12 weight percent of wood pulp to form a mixed serous fluid, the mixed serous fluid and the mixed liquor are coated on a sheet paper base, the effective coating amount is 35 percent, and the obtained sheet paper base is dried by a drying machine after being coated, and is cut into a finished product. The method of the invention can improve the aroma characteristic and aroma amount of the sheet, increase the concentration of smoke, improve the mouth feel and improve the comfort level for smoking the sheet.

Description

Translated fromChinese

一种混合型造纸法烟草薄片的制造方法A kind of manufacturing method of hybrid papermaking method tobacco sheet

技术领域：Technical field:

本发明涉及一种混合型造纸法烟草薄片的制造方法，特别是通过调整造纸薄片原料构成和在薄片生产过程中添加美拉德反应催化剂提高梗末混合原料美拉德反应底物的含量，通过梅拉德反应釜使梅拉德反应更加充分，通过可调节温度和烘干时间的烘干机调节反应环境，提高造纸薄片感官质量和对混合型卷烟产品的适用性的方法。The present invention relates to a kind of manufacturing method of hybrid papermaking tobacco sheet, especially by adjusting the raw material composition of papermaking sheet and adding a Maillard reaction catalyst in the sheet production process to increase the content of Maillard reaction substrate of stem end mixed raw material, through The Maillard reaction kettle makes the Maillard reaction more complete, adjusts the reaction environment through a dryer with adjustable temperature and drying time, and improves the sensory quality of paper-making sheets and the method of applicability to mixed cigarette products.

背景技术：Background technique:

烟叶本身的化学成分复杂，受环境、土壤、气候、施肥、发酵等居多方面因素的影响，不同年份的烟叶原料其质量差异较大，即使同一年份、地区、等级的烟叶也有差异，人为控制能力太弱。而烟草薄片有其优越的性能，可人为控制其物理性能、化学特性，也称再造烟叶，通过对烟叶原料、烟草薄片的化学特性测试、分析，研究不同产品烟草薄片的使用比例，来调配卷烟产品的化学及烟气指标，使产品质量达到稳定，尤其在降焦、降低烟气烟碱、CO等方面均有较大的作用。The chemical composition of tobacco leaf itself is complex, affected by many factors such as environment, soil, climate, fertilization, fermentation, etc. The quality of tobacco leaf raw materials in different years varies greatly, even in the same year, region, and grade. too weak. Tobacco sheet has its superior performance, and its physical properties and chemical properties can be controlled artificially. It is also called reconstituted tobacco leaf. By testing and analyzing the chemical properties of tobacco leaf raw materials and tobacco sheet, researching the use ratio of tobacco sheet in different products is used to make cigarettes. The chemical and flue gas indicators of the product make the product quality stable, especially in reducing coke, nicotine and CO in the flue gas.

造纸法薄片生产技术始于20世纪50年代，现在在中国、美国、欧洲、日本都得到了广泛的运用。造纸法薄片的优点是：密度小(约为一般烟叶的50％左右)，填充值大于烟叶10％左右，成丝率高，造碎率低，机械加工性能好，优于天然烟叶，焦油含量仅为天然烟叶含量的50％左右，可以有效的提高烟末原料的利用率，降低卷烟成本的同时降低烟支焦油含量，提高卷烟的吸食安全性。造纸薄片在强度和内在品质指标上是其他薄片生产方式无法比拟的。但是目前国内绝大部分都是应用的烤烟型薄片，而没有一个适合混合型卷烟产品风格或者专门为混合型卷烟产品量身打造的造纸法薄片。Papermaking thin sheet production technology began in the 1950s and is now widely used in China, the United States, Europe, and Japan. The advantages of paper-making flakes are: low density (about 50% of general tobacco leaves), filling value greater than about 10% of tobacco leaves, high filament rate, low crushing rate, good mechanical processing performance, better than natural tobacco leaves, tar content It is only about 50% of the content of natural tobacco leaves, which can effectively improve the utilization rate of tobacco powder raw materials, reduce the cost of cigarettes, reduce the tar content of cigarettes, and improve the smoking safety of cigarettes. Papermaking flakes are unmatched by other flake production methods in terms of strength and intrinsic quality indicators. However, at present, most of the flue-cured tobacco sheets are used in China, and there is no paper-making sheet suitable for the style of mixed cigarette products or specially tailored for mixed cigarette products.

发明内容：Invention content:

为克服现有技术的缺陷，本发明的目的在于提供一种生产工艺简单、可控性强、质量稳定，可广泛应用于造纸法薄片生产的混合型造纸法烟草薄片的制造方法，并生产一种可适用于混合型卷烟产品造纸法薄片，以提高薄片的香气特征和香气量，提升烟气浓度、改善口感，提高薄片抽吸的舒适度。In order to overcome the defects of the prior art, the object of the present invention is to provide a method for manufacturing a hybrid paper-making tobacco sheet that is simple in production process, strong in controllability, and stable in quality, and can be widely used in the production of paper-making sheets. The invention can be applied to paper-making sheets of mixed cigarette products to improve the aroma characteristics and aroma quantity of the sheets, increase the smoke concentration, improve the taste, and improve the comfort of smoking the sheets.

本发明解决技术问题采用如下技术方案：The present invention solves technical problem and adopts following technical scheme:

一种混合型造纸法烟草薄片的制造方法，按如下步骤进行：A kind of manufacture method of hybrid papermaking method tobacco sheet, carry out as follows:

a、首先按照6∶4的比例将混合烟末和烤烟短梗进行配比投料形成原料，所述混合烟末中含有重量百分比的烤烟烟末50％、白肋烟烟末40％、香料烟烟末10％；a, first according to the ratio of 6:4, the mixed tobacco powder and the flue-cured tobacco short stem are mixed and fed to form raw materials, and the mixed tobacco powder contains 50% by weight of flue-cured tobacco powder, 40% of Burley tobacco powder, oriental tobacco Tobacco powder 10%;

b、对步骤a的原料进行二次循环萃取，萃取完成后对萃取液进行自然醇化处理(等同于烟叶的自然醇化)；并将醇化后的萃取液进行真空浓缩，浓缩到比重为1.258±0.002；b. Carry out secondary cycle extraction on the raw material in step a, after the extraction is completed, carry out natural alcoholization treatment on the extract (equal to the natural alcoholization of tobacco leaves); and vacuum concentrate the alcoholized extract until the specific gravity is 1.258±0.002 ;

c、将占所述原料重量百分比0.5％～3％的美拉德反应催化剂置于100℃的水中进行溶解、搅拌，混合均匀，所述美拉德反应催化剂为甘草、可可中的一种或两种任意组合；c. The Maillard reaction catalyst accounting for 0.5% to 3% by weight of the raw material is placed in water at 100° C. for dissolving, stirring, and mixing evenly. The Maillard reaction catalyst is one of licorice, cocoa, or any combination of the two;

d、将步骤b中浓缩后的萃取液与步骤c中的所述美拉德反应催化剂混合均匀，形成混合溶液经反应釜进行梅拉德反应，反应釜温度100℃，反应时间1小时；d. Mix the concentrated extract in step b with the Maillard reaction catalyst in step c evenly to form a mixed solution to carry out the Maillard reaction in a reactor, the temperature of the reactor is 100° C., and the reaction time is 1 hour;

e、将步骤b中萃取后留下的梗渣、末渣打入浆池形成浆液，并加入8-12％重量百分比的木浆形成混合浆液；e. Beating the stalk residue and the end residue left after the extraction in step b into the pulp tank to form a slurry, and adding 8-12% by weight of wood pulp to form a mixed slurry;

f、将步骤d中美拉德反应后的所述混合溶液和步骤e中得到的混合浆液在薄片纸基上进行涂布，有效涂布量为35％，涂布后经烘干机烘干、切割得成品；烘干温度为80～120℃，烘干时间为20～25秒。f. Coating the mixed solution after the Maillard reaction in step d and the mixed slurry obtained in step e on a thin paper base, the effective coating amount is 35%, and drying by a dryer after coating , Cutting to get the finished product; the drying temperature is 80-120 ℃, and the drying time is 20-25 seconds.

本发明是利用混合型烟末原料对传统造纸薄片的原料构成进行调整，并用可可、甘草等提高造纸法薄片梗末混合原料中美拉德反应底物的含量，经过梅拉德反应釜及可调控温度的薄片烘片设备在线促进造纸法薄片的美拉德反应，并赋予造纸法薄片与混合型卷烟风格相符的香气特征和提高香气量。本发明可赋予造纸薄片香气特征和提高香气量，提高烟气浓度，提高薄片抽吸的舒适度。The present invention uses mixed tobacco powder raw materials to adjust the raw material composition of traditional papermaking flakes, and uses cocoa, licorice, etc. to increase the content of Maillard reaction substrates in the mixed raw materials of papermaking flakes and stalks. The temperature-regulated sheet drying equipment promotes the Maillard reaction of the paper-making sheet online, and endows the paper-making sheet with aroma characteristics consistent with the style of the mixed cigarette and improves the aroma quantity. The invention can endow the papermaking sheet with aroma characteristics, increase the amount of aroma, increase the concentration of smoke, and improve the comfort of smoking the sheet.

与已有技术相比，本发明的有益效果体现在：Compared with the prior art, the beneficial effects of the present invention are reflected in:

1、本发明生产工艺简单、可控性强、质量稳定，对造纸法薄片生产工序适应性强，可广泛应用于各卷烟生产企业造纸法烟草薄片的生产。1. The present invention has simple production process, strong controllability, stable quality, strong adaptability to paper-making sheet production process, and can be widely used in the production of paper-making tobacco sheets in various cigarette manufacturers.

2、本发明方法可赋予造纸薄片香气特征和提高香气量，提高烟气浓度，改善口感，提高薄片抽吸的舒适度，从而有效提高造纸薄片对混合型卷烟产品的适用性，同时降低卷烟焦油含量和有害成分释放量，提高造纸薄片在混合型卷烟产品中的使用价值。2. The method of the present invention can endow the papermaking sheet with aroma characteristics and increase the amount of aroma, increase the concentration of smoke, improve the taste, and improve the comfort of smoking the sheet, thereby effectively improving the applicability of the papermaking sheet to mixed cigarette products and reducing cigarette tar at the same time content and release of harmful components, and improve the use value of paper-making sheets in mixed cigarette products.

附图说明：Description of drawings:

图1为本发明方法的具体工艺流程图。Fig. 1 is the specific process flow chart of the inventive method.

以下通过具体实施方式，并结合附图对本发明作进一步说明。The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.

具体实施方式：Detailed ways:

实施例：结合附图，本实施例的混合型造纸法烟草薄片的制造方法，按如下步骤进行：Embodiment: in conjunction with accompanying drawing, the manufacturing method of the hybrid papermaking method tobacco sheet of the present embodiment, carry out as follows:

a、首先按照6∶4的比例将混合烟末和烤烟短梗进行配比投料形成原料，所述混合烟末中含有重量百分比的烤烟烟末50％、白肋烟烟末40％、香料烟烟末10％；a, first according to the ratio of 6:4, the mixed tobacco powder and the flue-cured tobacco short stem are mixed and fed to form raw materials, and the mixed tobacco powder contains 50% by weight of flue-cured tobacco powder, 40% of Burley tobacco powder, oriental tobacco Tobacco powder 10%;

b、对步骤a的原料进行二次循环萃取，萃取完成后对萃取液进行自然醇化处理(等同于烟叶的自然醇化)；并将醇化后的萃取液进行真空浓缩，浓缩到比重为1.258±0.002；b. Carry out secondary cycle extraction on the raw material in step a, after the extraction is completed, carry out natural alcoholization treatment on the extract (equal to the natural alcoholization of tobacco leaves); and vacuum concentrate the alcoholized extract until the specific gravity is 1.258±0.002 ;

c、将占所述原料重量百分比0.5％～3％的美拉德反应催化剂置于100℃的水中进行溶解、搅拌，混合均匀，所述美拉德反应催化剂为甘草、可可中的一种或两种任意组合；c. The Maillard reaction catalyst accounting for 0.5% to 3% by weight of the raw material is placed in water at 100° C. for dissolving, stirring, and mixing evenly. The Maillard reaction catalyst is one of licorice, cocoa, or any combination of the two;

d、将步骤b中浓缩后的萃取液与步骤c中的所述美拉德反应催化剂混合均匀，形成混合溶液经反应釜进行梅拉德反应，反应釜温度100℃，反应时间1小时；d. Mix the concentrated extract in step b with the Maillard reaction catalyst in step c evenly to form a mixed solution to carry out the Maillard reaction in a reactor, the temperature of the reactor is 100° C., and the reaction time is 1 hour;

e、将步骤b中萃取后留下的梗渣、末渣打入浆池形成浆液，并加入8-12％重量百分比的木浆形成混合浆液；e. Beating the stalk residue and the end residue left after the extraction in step b into the pulp tank to form a slurry, and adding 8-12% by weight of wood pulp to form a mixed slurry;

f、将步骤d中美拉德反应后的所述混合溶液和步骤e中得到的混合浆液在薄片纸基上进行涂布，有效涂布量为35％，涂布后经烘干机烘干、切割得成品；烘干温度为80～120℃，烘干时间为20～25秒。f. Coating the mixed solution after the Maillard reaction in step d and the mixed slurry obtained in step e on a thin paper base, the effective coating amount is 35%, and drying by a dryer after coating , Cutting to get the finished product; the drying temperature is 80-120 ℃, and the drying time is 20-25 seconds.

Claims (1)

Translated fromChinese

1.一种混合型造纸法烟草薄片的制造方法，其特征是按如下步骤进行：1. a kind of manufacture method of hybrid papermaking method tobacco sheet, it is characterized in that carry out as follows:a、首先按照6∶4的比例将混合烟末和烤烟短梗进行配比投料形成原料，所述混合烟末中含有重量百分比的烤烟烟末50％、白肋烟烟末40％、香料烟烟末10％；a, first according to the ratio of 6:4, the mixed tobacco powder and the flue-cured tobacco short stem are mixed and fed to form raw materials, and the mixed tobacco powder contains 50% by weight of flue-cured tobacco powder, 40% of Burley tobacco powder, oriental tobacco Tobacco powder 10%;b、对步骤a的原料进行二次循环萃取，萃取完成后对萃取液进行自然醇化处理；并将醇化后的萃取液进行真空浓缩，浓缩到比重为1.258±0.002；b. Carrying out secondary circular extraction of the raw material in step a, and carrying out natural alcoholization treatment on the extract after the extraction is completed; and vacuum concentrating the alcoholized extract to a specific gravity of 1.258±0.002;c、将占所述原料重量百分比0.5％～3％的美拉德反应催化剂置于100℃的水中进行溶解、搅拌，混合均匀，所述美拉德反应催化剂为甘草、可可中的一种或两种任意组合；c. The Maillard reaction catalyst accounting for 0.5% to 3% by weight of the raw material is placed in water at 100° C. for dissolving, stirring, and mixing evenly. The Maillard reaction catalyst is one of licorice, cocoa, or any combination of the two;d、将步骤b中浓缩后的萃取液与步骤c中的所述美拉德反应催化剂混合均匀，形成混合溶液经反应釜进行梅拉德反应，反应釜温度100℃，反应时间1小时；d. Mix the concentrated extract in step b with the Maillard reaction catalyst in step c evenly to form a mixed solution to carry out the Maillard reaction in a reactor, the temperature of the reactor is 100° C., and the reaction time is 1 hour;e、将步骤b中萃取后留下的梗渣、末渣打入浆池形成浆液，并加入8-12％重量百分比的木浆形成混合浆液；e. Beating the stalk residue and the end residue left after the extraction in step b into the pulp tank to form a slurry, and adding 8-12% by weight of wood pulp to form a mixed slurry;f、将步骤d中美拉德反应后的所述混合溶液和步骤e中得到的混合浆液在薄片纸基上进行涂布，有效涂布量为35％，涂布后经烘干机烘干、切割得成品；烘干温度为80～120℃，烘干时间为20～25秒。f. Coating the mixed solution obtained after the Maillard reaction in step d and the mixed slurry obtained in step e on a thin paper base, the effective coating amount is 35%, and drying by a dryer after coating , Cutting to get the finished product; the drying temperature is 80-120 ℃, and the drying time is 20-25 seconds.

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