The invention will be further described below in conjunction with accompanying drawing.
Glyphosate mother solution of the present invention refers in the standby production process of glyphosate of dialkyl phosphite legal system, remaining mother liquor behind the extraction glyphosate crystal, this mother liquor is highly acid, according to different production technologies, its pH value has bigger difference, generally between-0.6~0.8. The comparison of ingredients complexity of glyphosate aqueous mother liquor is except containing free acid, outside example hydrochloric acid, the phosphorous acid, also contain catalyst of triethylamine, in acid medium, triethylamine exists with the form of triethylamine hydrochloride, in addition also contains defecation not and left glyphosate and other accessory substances etc. Main ionic species is hydrogen ion (H in glyphosate mother solution+), triethyl ammonium cation (Et3NH+), chlorion (Cl-) and orthophosphite ions (PO33-、HPO32-Or H2PO3-) etc.
We know that the disclosed electrodialysis relieving haperacidity of CN101195639 alkaline process reclaims the low basic reason of triethylamine current efficiency and is in the electrodialysis process process that the triethylamine hydrochloride concentration in the pending liquid constantly reduces to cause current efficiency constantly to reduce. If we can extract the triethylamine hydrochloride in the glyphosate mother solution, and then no matter adopt be chemical neutralization method or electrochemical process, and production efficiency is all much higher. Yet, because comparison of ingredients complexity in the glyphosate mother solution, directly glyphosate mother solution is concentrated and triethylamine hydrochloride can't be crystallized out at all, can only obtain the liquid of thickness. Research according to us is found, triethylamine hydrochloride be crystallized out, and must earlier the free acid in the glyphosate mother solution and glyphosate be separated earlier.
Adopt the dialysis depickling free acid in the glyphosate mother solution can be separated, the dialysis depickling comprises three kinds of diffusive dialysis method depickling, electroosmose process depickling and the depicklings of electrodialysis relieving haperacidity alkaline process.
The diffusive dialysis method depickling must be adopted the diffusion dialysis device, reclaims the part hydrochloric acid in the glyphosate mother solution. The diffusion dialysis device is made up of at least one diffusion dialysis film, at least one former liquid chamber and at least one recovery chamber, and the diffusion dialysis film is clipped in former liquid chamber and reclaims between the chamber. What form like this is a diffusion dialysis unit, practical application can be made up of a plurality of such unit, be that a plurality of former liquid chambers and recovery chamber are stacked alternately, separate with the diffusion dialysis film between them, form a diffusion dialysis device that is formed by a plurality of diffusion dialysis unit serial connection.
As shown in Figure 1, a cell body is divided into two parts with a diffusion dialysis film M, one side wherein be called former liquid chamber I, another side is called and reclaims chamber II, has so just formed a diffusion dialysis unit. As being arranged in the following order by many diffusion dialysis films:
II M I M II M I M II ... I has so just formed a diffusion dialysis device with industrialization practical value that is made up of a plurality of diffusion dialysis unit.
The diffusion dialysis film is a special anion-exchange membrane, and it has and selective see through anion and stop cationic effect. Whenglyphosate mother solution 1, enter the former liquid chamber I of diffusion dialysis device, after chamber II are reclaimed in 2 inputs of pure water or watery hydrochloric acid, because the chlorion (Cl in the indoor liquid of stoste-) the concentration solution indoor far above recovery, just exist an anion concentration poor in the both sides of diffusion dialysis film. Because anion can very successfully see through the diffusion dialysis film, so the Cl in the solution in the former liquid chamber I-Will under the effect of concentration difference motive force, diffuse into and reclaim chamber II. In order to keep electroneutral, anion must carry the equivalent electric charge when diffusing into the recovery chamber cation together enters. Because anion-exchange membrane has the effect of stopping to cation, its resistance depends on charge number and the cationic ionic radius that cation is entrained. In glyphosate mother solution, the ionic radius minimum be H+So, H+Preferentially with Cl-Enter and reclaim the chamber. And compare H+The Et that radius is much bigger3NH+Or glyphosate cation etc. is difficult for having stayed former liquid chamber by the diffusion dialysis film. Like this, on macroscopic view, the hydrochloric acid HCl in the former liquid chamber just constantly diffuses under the motive force of concentration difference and reclaims the chamber, thereby has reached the purpose of glyphosate mother solution depickling, and reclaims the acid that removes.
But it is also noted that, when because of Cl-The motive force that produces of concentration difference and the diffusion dialysis film to H+When the resistance that produces equated, diffusion dialysis had just stopped. So diffusion dialysis can only be reclaimed the part hydrochloric acid in the glyphosate mother solution. The maximum advantage of diffusion dialysis is that energy consumption is low, only needs consumable liquid to carry required power, almost can ignore. But its maximum shortcoming is that the rate of recovery is low, reclaims not thorough. Want further depickling must adopt the dialysis system with the motive force of adding, electrodialysis is the dialysis process with the motive force of adding.
The electrodialysis system as shown in Figure 2, reclaimed successively the V of anode chamber of chamber IV, cation exchange C, built-in anode an by cathode chamber VI, cation-exchange membrane C, former liquid chamber III, anion-exchange membrane A, the salt of a built-in negative electrode ca, form a traditional electrodialysis system that only contains an electrodialysis cell, cathode chamber and anode chamber are referred to as utmost point chamber. Be positioned at cation-exchange membrane on the cathode direction and be positioned at a anion-exchange membrane on the anode direction and consist of one group of film pair. If between cathode chamber and anode chamber, arranged pressing following particular order by many groups film:
VI C III A IV C III A IV ... IV C V so just consisted of one can industrial applications electrodialysis plant. The electrodialysis plant of an industrial applications can reach up to a hundred even thousands of groups of films pair. One group of film between the zone be made as former liquid chamber (claiming again light chamber), the right left and right sides of film all is made as salt and reclaims chamber (claiming again dense chamber).
Amberplex is that a kind of ion selectivity sees through film; Cation-exchange membrane only allows cation to see through and stops anion, anion-exchange membrane only to allow anion to see through and stop cation.
Pendingliquid 3 enters former liquid chamber III, andrare saline solution 4 enters salt and reclaims chamber IV, and utmostpoint chamber liquid 5 enters the V of anode chamber and cathode chamber VI. Described pending liquid (being commonly referred to as fresh water in the document) both can be through the glyphosate mother solution after the diffusion dialysis depickling, also can be the glyphosate mother solution of processing without diffusion dialysis. Described rare saline solution (being commonly referred to as dense water in the document) is the weak solution of triethylamine hydrochloride, so-called weak solution refers to for the concentration of institute's saliferous in the dense saline solution in salt recovery exit, chamber, it has marked difference according to different operating processes, for one-time continuous desalination flow process, the concentration of weak solution is much lower, such as 0.1mol/L. Described utmost point chamber liquid can be pendingliquid 3, also can be that salt reclaims the dense saline solution that comes out in the chamber, can also be the solution of the triethylamine hydrochloride of preparation, and preferred salt reclaims the dense saline solution in exit, chamber as utmost point chamber liquid.
When between negative electrode and anode, applying a suitable direct current, in whole electric dialyzator, set up an electric field from the anode directed negative electrode, all charged particles in this electric field all will be done the directional migration motion, according to two like magnetic poles repel each other, principle of opposite sex attraction, the particle of all positively chargeds moves to cathode direction, all electronegative particle anode direction migrations. Therefore be in film to the H of positively charged among the former liquid chamber III (except the former liquid chamber of next-door neighbour's cathode chamber) in middle zone+、Et3NH4+To cathode direction migration, that run in their motion way is cation-exchange membrane C under the effect of electric field force, can cross cation-exchange membrane very smoothly and enters film the salt in left side is reclaimed chamber IV. Similarly, the Cl in the former liquid chamber-、2-Deng anion anode direction migration under the effect of electric field force, that run in their motion way is anion-exchange membrane A, also can cross anion-exchange membrane very smoothly and enters film the salt on right side is reclaimed chamber IV.
Reclaim chamber IV, its H for salt+、Et3NH4+The former liquid chamber (except the salt recovery chamber of next-door neighbour anode chamber) that comes from the right side, Cl-、HPO32-The former liquid chamber that comes from the left side Deng anion. Under the effect of electric field force, salt reclaims indoor H+、Et3NH4+Also can move to cathode direction, but that run in their the motion way is anion-exchange membrane A, is subjected to stopping of anion-exchange membrane and can't enters the former liquid chamber in left side. Similarly, salt reclaims indoor Cl-、HPO32-Deng anion also can the anode direction migration, but that run in their the motion way is cation-exchange membrane C, is subjected to stopping of cation-exchange membrane and can't enters the former liquid chamber (except the salt of next-door neighbour anode chamber reclaims the chamber) on right side. So, along with constantly carrying out of electrodialytic process, the H that stoste is indoor+、Et3NH4+The salt that constantly enters the left side reclaims chamber, Cl-、HPO32-The salt that constantly enters the right side Deng anion reclaims the chamber, and the salt content in the former liquid chamber is just more and more lower, the salt in the stoste can be removed totally fully theoretically. Reclaim in the chamber H from the former liquid chamber in right side at salt+、Et3NH4+With the Cl from the former liquid chamber in left side-、HPO32-Constantly obtain accumulation Deng anion, concentration is more and more higher, can reach theoretically the saturated concentration of salt. Like this, the salt in the stoste has just constantly entered into salt recovery chamber and has obtained concentrating. But must be noted that the salinity difference that reclaims in chamber and the former liquid chamber along with salt is increasing, electrodialytic current efficiency can be more and more lower, and the required electric energy that adds is also increasing.
It is slightly different to reclaim the chamber situation for cathode chamber and adjacent former liquid chamber thereof and anode chamber and adjacent salt thereof. What pass in cathode chamber and anode chamber is identical utmostpoint chamber liquid 5, reclaims the dense saline solution in exit, chamber when this utmost point chamber liquid adopts salt, under the effect of electric field force, and the H in the anode chamber+、Et3NH4+See through the salt that the is adjacent recovery chamber that cationic membrane enters the left side, anode chamber. Therefore the salt adjacent with the anode chamber reclaims indoor H+、Et3NH4+The anode chamber that comes from the right side, and Cl-、HPO32-The former liquid chamber that comes from the left side Deng anion. Same under the effect of electric field force, the H in the former liquid chamber adjacent with cathode chamber+、Et3NH4+See through the cathode chamber that cationic membrane enters the left side, just in time remedied the H of moving to salt recovery chamber in the anode chamber+、Et3NH4+Loss, so just kept H in the liquid of utmost point chamber+、Et3NH4+Stable. Simultaneously at negative electrode evolving hydrogen reaction takes place:
2H++2e-→H2↑ (1)
And at anode generation oxygen evolution reaction:
2H2O→O2↑+4H++4e- (2)
The H that the anode oxygen evolution reaction produces+Just in time remedied the H that cathode hydrogen evolution consumed+, the pH value in the liquid of utmost point chamber also keeps stable like this.
Along with constantly carrying out of electrodialysis process, the H that stoste is indoor+Constantly being removed, thereby playing the effect of depickling, is the mixing solutions of triethylamine hydrochloride and hydrochloric acid but it reclaims that the chamber obtains at salt, also contains phosphorous acid or phosphoric acid.Extracting triethylamine hydrochloride from this solution then is not a nothing the matter, if can directly prepare triethylamine in the electrodialysis deacidification, then will simplify operating process of the present invention greatly.
In order to realize this purpose, the invention provides a kind of embodiment of electrodialysis relieving haperacidity alkali, as shown in Figure 3, this electrodialysis system is made up of the V of anolyte compartment of the cathode compartment VI of a built-in negative electrode ca (cathode compartment also is used as triethylamine and is reclaimed the chamber), cationic exchange membrane C, former liquid chamber III, anion-exchange membrane A, acid recovery chamber VII, cationic exchange C, built-in anode an.The same with above-mentioned traditional electrical dialysis system, to constitute one group of film right by being positioned at the cationic exchange membrane on the cathode direction and being positioned at anion-exchange membrane on the anode direction.At film the intermediary zone is made as former liquid chamber, in the right left side of film is cathode compartment (also being that triethylamine reclaims the chamber), is the acid recovery chamber at film to the right side, is that a side of anode direction is provided with cationic exchange membrane C on right side, acid recovery chamber, and acid recovery chamber and anolyte compartment are separated.
Pendingliquid 3 enters former liquid chamber III, and dilutehydrochloric acid 7 enters acid recovery chamber VII, andcatholyte 6 enters cathode compartment VI, andanolyte 8 enters the V of anolyte compartment.Described catholyte is the sodium hydroxide solution of 0.5~2mol/L, and described anolyte is certain density sulphuric acid soln.When after energising between the cathode and anode, under the effect of electrical forces, the H in the former liquid chamber III in the pendingliquid 3+, Et3NH+See through cationic exchange membrane C and migrate into cathode compartment VI.Because catholyte is a NaOH solution, the H that migration is come+, Et3NH+Immediately with catholyte in OH-Neutralization reaction takes place become H2O and Et3N (triethylamine).
On the negative electrode in cathode compartment evolving hydrogen reaction taking place and produces OH simultaneously-:
2H2O+2e→H2↑+2OH- (3)
The OH that produces-Just in time remedy the OH that neutralizes-, so just keep the OH in the catholyte-Concentration is constant.The solubleness of triethylamine is low in basic solution, and when reaching supersaturation, triethylamine will be separated from catholyte, and two-layer about forming, it is triethylamine at the middle and upper levels, and lower floor is an alkali lye.Just triethylamine can be reclaimed by simple separatory operation.
Similarly, the Cl in the pendingliquid 3 in the former liquid chamber III-, HPO32-Under the electrical forces effect, migrate into acid recovery chamber VII Deng negatively charged ion, simultaneously the H in the anolyte compartment through anion-exchange membrane A+Also see through cationic exchange membrane C and enter into the acid recovery chamber under the electrical forces effect, the two is in conjunction with generating HCl, H3PO3Deng.On the anode in the anolyte compartment oxygen evolution reaction taking place and produces H+(reaction formula (2)), the H of generation+Just in time remedied the H that migrates into the acid recovery chamber in the anolyte compartment+, so just the acid concentration in the anolyte is remained unchanged.
We notice, reclaim the chamber with cathode compartment as triethylamine and have some problems, because negative electrode generation evolving hydrogen reaction meeting releasing hydrogen gas, and triethylamine is strong volatile matter, in the process that hydrogen is overflowed, will inevitably carry a certain amount of triethylamine, this volatilization loss that just causes triethylamine.Simultaneously, reactions such as electropolymerization also might take place in triethylamine on negative electrode, make cathode surface form the film of the thick brownish black of one deck, and cathodic reaction is suppressed, and have not only reduced current efficiency, also cause the loss of triethylamine.
In order to address the above problem, the present invention provides the scheme of another kind of electrodialysis relieving haperacidity alkali again, as shown in Figure 4, it is compared with above-mentioned electrodialysis relieving haperacidity alkali scheme, just between cathode compartment VI and former liquid chamber III, increase a triethylamine and reclaim chamber VIII, cathode compartment VI and triethylamine reclaim between the VIII of chamber and separate with anion-exchange membrane A, and triethylamine reclaims between chamber VIII and the former liquid chamber III and separates with cationic exchange membrane C, and triethylamine reclaims in the VIII of chamber and charges into certain density sodium hydroxide solution 9.Like this under the effect of electrical forces, the H in the former liquid chamber III in the pending liquid 3+, Et3NH+See through cationic exchange membrane C and migrate into triethylamine and reclaim chamber VIII, reclaim OH in the sodium hydroxide solution in the VIII of chamber with triethylamine respectively-Reaction generates H2O and Et3OH in the N, cathode compartment VI-See through anion-exchange membrane A and migrate into the OH that triethylamine recovery chamber VIII supplement consumed is fallen-, therefore the naoh concentration in triethylamine reclaims chamber VIII remains unchanged substantially.Under such alkaline condition, triethylamine is separated out from solution, is free in the top that triethylamine reclaims chamber VIII, can reclaim behind separatory and obtain triethylamine.Similarly, the Cl in the pending liquid 3 in the former liquid chamber III-, HPO32-Also under the effect of electrical forces, migrate into acid recovery chamber VII Deng negatively charged ion, with the H that comes from the V of anolyte compartment migration through anion-exchange membrane A+Be combined into hydrochloric acid and/or phosphorous acid and in the indoor accumulation of acid recovery, so hydrochloric acid and phosphorous acid just reclaim indoor the obtaining of acid recovery.Because triethylamine do not enter cathode compartment, just from solution, dissociate out and obtained recovery but reclaim the chamber at triethylamine, so just triethylamine is incurred loss, negative electrode has also obtained protection, has guaranteed cathodic activity.
Yet we notice that each electrodialysis cell all comprises an anode and a negative electrode in the above-mentioned electrodialysis relieving haperacidity alkali scheme, so each electrodialysis cell all will produce H by brine electrolysis+And OH-, so all want the ionization energy and the polarization of electrode energy of consume water.And what electrodialysis cell traditional electrodialysis comprises and all only is provided with an anode and a negative electrode at the two ends of electrodialysis unit, so, the energy consumption of above-mentioned electrodialysis relieving haperacidity alkali systems is more much higher than traditional electrodialysis, and it is complicated and huge much bigger that the structure of electrodialyzer is also wanted.
In order to cut down the consumption of energy and to guarantee same deacidification, the present invention provides another embodiment again, promptly adopts the electrodialysis relieving haperacidity alkali systems of Bipolar Membrane.As shown in Figure 5, " n " is the unit weighs plural number among the figure, this electrodialysis relieving haperacidity alkali systems is similar a bit to traditional electrodialysis in form, different is to be provided with a Bipolar Membrane AC on the direction of film to the right side anode of being made up of an anion-exchange membrane and a cationic exchange membrane, electrodialysis cell is separated into three compartments, is different from the electrodialytic two compartment systems of tradition.Described film pair is identical with traditional electrical dialysis system, film between zone (compartment) be made as former liquid chamber III, zone between the Bipolar Membrane on cationic exchange membrane C and the left side cathode direction thereof is made as triethylamine and reclaims chamber VIII (remove the alkali adjacent with cathode compartment and reclaim the chamber), and the zone between the Bipolar Membrane on anion-exchange membrane A and the right side anode direction thereof is made as acid recovery chamber VII.Cathode compartment itself also can be used as triethylamine and reclaims chamber (electrodialysis relieving haperacidity alkali systems as shown in Figure 3), but for prevent negative electrode in electrode process to reclaiming the influence of triethylamine, optimal scheme is to reclaim between the chamber at cathode compartment VI and the triethylamine adjacent with cathode compartment to separate (electrodialysis relieving haperacidity alkali systems as shown in Figure 4) with an anionic membrane.So its arrangement mode is:
VIA VIII C III A VII AC VIIIC III A VII AC ... VII AC V, constitute an electrodialysis relieving haperacidity alkali unit by one group of film to adding a Bipolar Membrane, an electrodialysis relieving haperacidity alkali device capable of being industrialized can be by hundreds and thousands of such electrodialysis relieving haperacidity alkali unit, but no matter what electrodialysis relieving haperacidity alkali unit are arranged, and whole electrodialysis relieving haperacidity alkali device all only needs pair of electrodes (i.e. an anode and a negative electrode).
Bipolar Membrane is the laminate of anion-exchange membrane and cationic exchange membrane, the difference of it and one pole anion-exchange membrane and one pole cationic exchange membrane be can be in electrodialytic electric field catalytic pyrolysis water effectively, be used to provide H+And OH-, therefore can replace pair of electrodes and relevant supporting utmost point chamber and ion-exchange membrane, with the H of Bipolar Membrane splitting water generation with a Bipolar Membrane+And OH-Replace H by the brine electrolysis generation+And OH-
Adopt the electrodialysis relieving haperacidity alkali systems of Bipolar Membrane basic identical with the principle of work of above-mentioned electrodialysis system relieving haperacidity alkali systems (as shown in Figure 4), difference only is that it has adopted Bipolar Membrane splitting water generation H+And OH-, replace relying in the above-mentioned electrodialysis relieving haperacidity alkali systems reaction of anode and cathodic electrolytic water to produce H+And OH-In whole electrodialysis relieving haperacidity alkali systems, only pair of electrodes (i.e. an anode and a negative electrode) need be set like this, and needn't in each electrodialysis relieving haperacidity alkali unit, anode and negative electrode be set all.The more compact structure of electrodialysis relieving haperacidity alkali device like this, energy consumption is lower, operates simpler.
Adopt the situation of the anolyte compartment of the situation of the anolyte compartment at electrodialysis relieving haperacidity alkali systems two ends of Bipolar Membrane and cathode compartment and system both sides shown in Figure 4 and cathode compartment slightly different.In the electrodialysis relieving haperacidity alkali systems that adopts Bipolar Membrane, feed certain density alkaline solution in the cathode compartment as catholyte, under the electrical forces effect, the OH in the cathode compartment-The anion-exchange membrane that sees through the cathode compartment right side migrates into the alkali that is adjacent and reclaims the chamber, and negative electrode generation water electrolysis evolving hydrogen reaction generates OH simultaneously-[reaction formula (3)] have just in time remedied and have migrated into the OH that alkali reclaims the chamber-Consumption, so the alkaline concentration in the cathode compartment is to keep stable.The anolyte that feeds in the anolyte compartment can be a metabisulfite solution, also can be sulphuric acid soln, can also be alkaline solution, this with system shown in Figure 4 in anolyte must be that acid solution is different.Oxygen evolution reaction takes place on anode, has consumed OH-:
OH-→O2↑+H2O+4e- (4)
And the OH that the Bipolar Membrane dissociate water in left side, anolyte compartment produces-Just in time remedied this part used up OH-, strength of solution in the anolyte compartment and pH value also are to keep stable like this.
Along with constantly carrying out of electrodialysis process, the H in the pending liquid+, Et3NH+Constantly move to triethylamine and reclaim chamber or salt recovery chamber, so reached the purpose of depickling.
Yet we have to be noted that and the objective of the invention is elder generation by depickling, and then the extraction triethylamine hydrochloride, are the feedstock production triethylamine at last with the triethylamine hydrochloride.So the purpose of above-mentioned electrodialysis process is for the H in the pending liquid+Take off, reclaiming triethylamine is not electrodialytic herein purpose, but because pending liquid is removing H+Process in inevitably also can be Et3NH+Remove, and along with the H in the pending liquid+Concentration is more and more littler, removes H+Efficient can be more and more lower, that remove to the end nearly all is Et3NH+.So adopt this electrodialysis or electrodialysis relieving haperacidity alkaline process depickling and differ an optimal scheme.
For this reason, the invention provides the scheme of another kind of electrodialysis depickling, as shown in Figure 6, it is identical with electrodialysis relieving haperacidity alkali systems shown in Figure 3 in form, the cationic exchange membrane C that just will be close to negative electrode replaces and becomes anion-exchange membrane A, the left side of former like this liquid chamber and right side all are anion-exchange membranes, so under the effect of electrical forces, change has just taken place the ion migration direction in the pending liquid.H in the pending liquid+, Et3NH+When cathode direction moves, be subjected to stopping of anion-exchange membrane can't enter cathode compartment, and the OH in the cathode compartment-Then can waltz through very much anion-exchange membrane and migrate into former liquid chamber, with the H in the former liquid chamber+Neutralization reaction takes place generate water, so just reached the purpose of pending liquid depickling.Because OH-Earlier and free H always+Neutralization reaction takes place, so dissociate out as long as the suitable pH value in the pending liquid of control does not just have triethylamine.Adopt the advantage of this electrodialysis depickling to be when the pending liquid of neutralization, can not cause Et3NH+Migration, and do not bring the xenogenesis ion into.
Simultaneously, the Cl in the pending liquid-, HPO32Under the effect of electrical forces, migrate into acid recovery chamber VII Deng negatively charged ion, with the H that comes from anolyte compartment's migration+Be combined into hydrochloric acid or phosphorous acid etc., on macroscopic view, hydrochloric acid or phosphorous acid in the pending liquid are separated, and have obtained recovery.
The same with electrodialysis relieving haperacidity alkali systems, also can replace pair of electrodes (being anode and negative electrode) with a Bipolar Membrane, as shown in Figure 7, so just form one and the similar electrodialysis deacidification system runs of traditional electrical dialysis system, the mechanism of action of Bipolar Membrane is also identical with the electrodialysis relieving haperacidity alkali systems of band Bipolar Membrane.
Glyphosate mother solution is after diffusion dialysis, electrodialysis, electrodialysis relieving haperacidity alkali or electrodialysis depickling are handled, and the pH value of glyphosate mother solution can constantly rise.Because glyphosate is an amphiprotic substance, when locating, the solubleness of glyphosate is minimum in iso-electric point (this pH=1.5).In the uphill process of glyphosate mother solution pH value, the glyphosate in the mother liquor can be separated out gradually because of the decline of solubleness, in pH 1.2~1.8 scopes, the glyphosate crystallization is separated out at most, can leave standstill crystallization this moment, the filtered and recycled glyphosate, and filtrate can be proceeded depickling to required pH value.But the pH value that different treatment processs can be handled is different, and diffusive dialysis method can only be with the glyphosate mother solution depickling to pH about 0.8.Electrodialysis and electrodialysis relieving haperacidity alkaline process can take off to pH 2.0~3.0, and electrodialysis depickling rule can depickling to pH value arbitrarily, but should not be higher than pH 8.0 because have free triethylamine generation under the high again pH, can influence the yield of triethylamine hydrochloride.We know, when the pH value reaches 2.4 when above, have not almost contained free acid in the glyphosate mother solution.So the terminal point of depickling control is pH1.2~8.0, is preferably 1.8~6.0, more preferably 2.4~5.0.
The glyphosate mother solution of handling through depickling just can be used to concentrate, triethylamine in glyphosate mother liquor hydrochloride concentration is brought up to saturation concentration after, make its crystallization, and reclaim triethylamine salt acid by filtration.
Concentrate the conventional concentration method that can adopt in the chemical process, mainly contain evaporation concentration and reverse osmosis and concentrate thoroughly, they both may be used alone, can also be used in combination.Because evaporation concentration and reverse osmosis concentrate relative merits are arranged respectively, so preferred plan is that both are combined, concentrate with reverse osmosis earlier the triethylamine hydrochloride concentration in the mother liquor is brought up to a certain degree, the saturation concentration that improves with evaporation concentration again, through cooling, crystallization and filtration reclaims triethylamine hydrochloric acid, and filtrate is then returned above-mentioned deacidifying process again, realize closed cycle, so that triethylamine hydrochloride can access whole recovery.
Except reclaiming the triethylamine hydrochloride by concentration method, can also adopt electrodialytic method to reclaim triethylamine hydrochloric acid, electroosmose process i.e. as shown in Figure 2 electrodialysis system, and operating process and principle and aforesaid electrodialysis process are identical.But the difference of their maximums is, reclaims by electrodialysis this moment and no longer contains complicated free acid in the triethylamine hydrochloric acid that obtains, because pending liquid has been the glyphosate mother solution after the depickling processing, has not contained free H in the mother liquor+So what reclaim almost is pure triethylamine hydrochloride, just can prepare triethylamine easily with it.What the electrodialysis recovery obtained is the solution of triethylamine hydrochloride, and it both can be directly used in the preparation triethylamine, can certainly concentrate, and crystallization obtains the solid of triethylamine hydrochloride.
After triethylamine hydrochloride extracted from glyphosate mother solution, be that the feedstock production triethylamine is just more convenient with it again, both can have adopted the method for chemistry, also can adopt electrochemical method.
Chemical method is exactly a neutralisation, promptly use in the alkaline reagents and the solution of triethylamine hydrochloride, alkaline reagents comprises sodium hydroxide, potassium hydroxide, ammonia, yellow soda ash, salt of wormwood, sodium bicarbonate, saleratus, volatile salt, bicarbonate of ammonia, calcium hydroxide, calcium oxide etc., preferred sodium hydroxide, calcium oxide and calcium hydroxide.
The triethylamine hydrochloride solution or the triethylamine hydrochloride solid that extract are mixed with certain density solution, with above-mentioned alkaline reagents the pH value is transferred to more than 10, triethylamine hydrochloride is converted into triethylamine and dissociates out on the upper strata of solution, can obtain triethylamine by simple separatory.
Directly compare with alkali neutral method with glyphosate mother solution, this method biggest advantage is that remaining salt processing is easy to after extracting triethylamine, and does not produce gyphosate solution.Because it is very pure to reclaim the triethylamine hydrochloride obtain, containing assorted also is very purified so reclaim the salt that obtains behind the triethylamine seldom, and this salt can be used as the industrial salt direct reuse.Another advantage of this method is that can to adopt more cheap calcium oxide and calcium hydroxide be lime because contain glyphosate in the glyphosate mother solution, with lime directly in and the time can produce the glyphosate calcium precipitation, make glyphosate obtain loss.Not containing glyphosate and reclaim the triethylamine hydrochloric acid that obtains with this method, just do not have the loss problem of glyphosate, and reclaim the calcium chloride of the salt that obtains behind the triethylamine, is not to be subjected to state control to its processing.
With the triethylamine hydrochloride is that the feedstock production triethylamine can be more convenient with electrochemical process, and can not produce the problem of extra salt.Electrochemical process can be electrolytic process and electrodialysis relieving haperacidity alkaline process.
Electrolytic process is similar with conventional ionic membrane method alkali-chloride technology, as shown in Figure 8, is divided into V of anolyte compartment and cathode compartment VI with a cationic exchange membrane C in an electrolyzer, and the anolyte compartment is built-in with anode an, and cathode compartment is built-in with negative electrode ca.Cathode compartment feeds certain density sodium hydroxide solution ascatholyte 6, and the anolyte compartment feeds thetriethylamine hydrochloride solution 10 of high density as anolyte.Behind logical direct current between the cathode and anode, the Cl in the anolyte-Generate chlorine at anode generation electro-oxidation reaction:
2Cl-→Cl2↑+2e- (5)
And the Et in the anolyte3NH+Then under the effect of electrical forces, see through cationic exchange membrane and migrate into cathode compartment, with the OH in the catholyte-Reaction generates triethylamine.This process and ionic membrane method alkali-chloride technology are identical, and triethylamine hydrochloride has prepared triethylamine and chlorine by such ion-exchange membrane electrolysis.
But, be inappropriate with triethylamine hydrochloride as anolyte, because Et3NH+Complicated oxidizing reaction can not take place in resistance to oxidation under the effect of strong oxidizer chlorine, and triethylamine is incurred loss.
For this reason, the invention provides another kind of ion membrane electrolytic process, as shown in Figure 9, different with above-mentioned ion-exchange membrane electrolysis is that cationic exchange membrane is replaced to anion-exchange membrane, simultaneouslytriethylamine hydrochloride solution 10 is fed cathode compartment VI as catholyte, anolyte is then with sodium-chlor or hydrochloric acid soln 11.Under galvanic effect, negative electrode generation evolving hydrogen reaction [reaction formula (2)] and obtain OH-, it and Et3NH+Reaction obtains triethylamine.Simultaneously, Cl-Under the effect of electrical forces, see through anion-exchange membrane and migrate into the anolyte compartment, on anode, anodic oxidation reactions takes place and be converted into chlorine [reaction formula (5)].Adopt this ion-exchange membrane electrolysis, triethylamine hydrochloride places cathode compartment, avoided by chlorine or anodised problem, but because the anion-exchange membrane scale resistance is poor, the erosion that is subjected to chlorine in the anolyte compartment will soon be lost efficacy.
Be exposed under the chlorine gas environment for fear of anion-exchange membrane, be subjected to the destruction of chlorine, the invention provides the scheme that another kind has actual operability, as shown in figure 10, the difference of it and scheme shown in Figure 9 is, every establishing a cationic exchange membrane C, two original like this compartment electrolytic systems have become three compartment electrolytic systems in the anolyte compartment, have increased an acid recovery chamber VII between anolyte compartment and cathode compartment.In the acid recovery chamber, feed dilutehydrochloric acid solution 7, under the electrical forces effect, the Cl of cathode compartment-H with the anolyte compartment+All migrate into the acid recovery chamber and obtain accumulation, the concentrated hydrochloric acid solution of acid recovery chamber outlet is as anolyte, the Cl in the anolyte-Become chlorine in anode generation electrooxidation, and H+Then migrated into the acid recovery chamber.Like this by the acid recovery chamber as middle transition, anion-exchange membrane and chlorine gas environment are isolated, thereby have protected anion-exchange membrane, also making triethylamine hydrochloride prepare triethylamine by electrolytic process becomes possibility.
Though adopt electrolytic process to prepare triethylamine from triethylamine hydrochloride, the front was mentioned, electric polymerization reaction also can take place at negative electrode in triethylamine, and cathode hydrogen evolution also can carry triethylamine and causes the triethylamine loss.So electrolytic process is not an optimal scheme yet.
We think that preparing another feasible scheme of triethylamine from triethylamine hydrochloride is to adopt the method for electrodialysis relieving haperacidity alkali, this same with previously described electrodialysis relieving haperacidity alkaline process (Fig. 3, Fig. 4 and scheme shown in Figure 5).But the pending liquid that foregoing electrodialysis relieving haperacidity alkaline process Central Plains liquid chamber feeds is glyphosate mother solution or the glyphosate mother solution after diffusion dialysis, and the pending liquid described here solution that to be the triethylamine hydrochloride that extracts be mixed with.Owing to have only a kind of material of triethylamine hydrochloride in this solution, so the ionic forms that can move in the pending liquid also has only Et3NH+And Cl-, the acid that obtains in the acid recovery chamber just has only hydrochloric acid like this.Compare with the electrodialysis relieving haperacidity alkaline process of front, the concentration of the triethylamine hydrochloride in the pending here liquid is to keep constant by adding the triethylamine hydrochloride solid, so just can current efficiency be diminished because of the minimizing of triethylamine hydrochloride content in the pending liquid.Adopt the great advantage of this method can expeditiously triethylamine hydrochloride be prepared triethylamine exactly, thereby the entire equipment investment is descended significantly with running cost, more possess the industrialization feasibility.
Usually, any ion-exchange membrane that is usually used in electrodialysis and electrolysis with ion-exchange film can be used for the present invention, preferably use commercially available ion-exchange membrane.These ion-exchange membranees are made up of the organic polymer with ionic side chain.Cationic exchange membrane contains sulfonate radical or carboxyl in polymeric matrix, and anion-exchange membrane is with uncle or the quaternary amine base substituting group as polymeric base material.Cationic exchange membrane and anion-exchange membrane can all be homogeneous, also can be out-phase, and body material can be the multipolymer of vinylbenzene and divinylbenzene, and perhaps other contains the matrix of inclined to one side fluorine or perfluor.
Can from glyphosate mother solution, reclaim triethylamine expeditiously by method of the present invention, and not produce salt and gyphosate solution, also significantly reduce the consumption of alkali, and reclaim hydrochloric acid and triethylamine.