Carry the LED flat panel display unit and the production method thereof of drive controllingTechnical field
The invention belongs to LED flat panel display unit field, the especially a kind of LED of having pel spacing is minimum, cost is low, control performance good, be easy to the LED flat panel display unit and the production method that carry driving control device of installing/dismounting.The LED flat panel display unit that carries drive controlling is mainly used in the LED panel TV set, also can be applicable to LED full-color display etc.
Background technology
Since the televisor invention, the update of television product just never stopped, and new product emerges in an endless stream.Present state-of-the-art television product is the LCD liquid crystal TV set, LED-backlit salable source televisor etc. all belongs to the category of LCD LCD TV on the domestic and international market, LED-backlit source televisor is not " a LED televisor " truly, and real LED televisor should be the televisor of LED direct imaging.LED-backlit source televisor often is also referred to as the LED televisor, be actually the LCD LCD TV of having used LED to illuminate screen, it can have two modes to reach this purpose: change the whole back side of display screen into LED (so-called " directly backlight down "), or put LED (so-called " sidelight ") at periphery.TV market competition of today is fierce day by day, and the market of LCD TV reaches the perfervid stage especially, and differential competition becomes the brand-new development strategy of each enterprise.
The LCD panel TV set is because the characteristics of its structure, have following deficiency: 1, brightness is not enough, 2, the LCD response time long, 3, the LCD color rendition is not enough, 4, there is the picture conditions of streaking in the LCD panel, and LED (Light Emitting Diode), light emitting diode is called for short LED, be a kind of solid-state semiconductor devices that electric energy can be converted into visible light, it can directly be converted into light to electricity.
Though the LED screen of TV set of the extensive understanding of consumer still is a liquid crystal panel now, just there is the LED-backlit module to substitute the traditional backlight source, it only is the conversion of backlight, but owing to have benefited from the excellent characteristic of led light source, therefore can promote the colour gamut value of LCD TV significantly, make LCD TV under lower power consumption, realize higher brightness and color saturation, and animate power.Well imagine that if TV display panel adopts the LED technology, that will become the new direction of following TV development.
Directly adopt the display screen of LED panel as televisor, reducing the LED pel spacing is an extremely important technical matters, requirement to the packaging technology technology of LED is very high, normally used encapsulation technology is surface-adhered type LED, adopt the PCB sheet-shaped LED, adopt automatic machinery to carry out solid crystalline substance and bonding wire.Volume is little, emission angle is big though this technology has, uniformity of luminance is good, the reliability advantages of higher, still can not satisfy the requirement of LED panel as TV screen.
Summary of the invention
The purpose of this invention is to provide that a kind of LED of having pel spacing is minimum, cost is low, control performance good, be easy to the LED flat panel display unit and the production method that carry driving control device of installing/dismounting.
Technical scheme of the present invention is: the LED flat panel display unit that carries drive controlling, it is characterized in that: form by upper strata insulator chain substrate, middle multi-stage insulator chain substrate and lower floor's insulator chain substrate, described upper strata insulator chain substrate, middle multi-stage insulator chain substrate and lower floor's insulator chain substrate lump together through high-temperature high-pressure, and the outside surface of described upper strata insulator chain substrate, middle multi-stage insulator chain substrate and lower floor's insulator chain substrate is provided with epoxy resin or the silica gel resin is filled coverture;
Wherein, insulator chain substrate in upper strata is provided with the LED matrix of being made up of equally distributed a plurality of LED crystal grain;
Lower floor's insulator chain substrate is provided with several constant-current control circuits, several sweep circuit line traffic control chips and several data circuit line traffic control chips, the output port of described constant-current control circuit is electrically connected with the negative electrode of LED crystal grain lead terminal respectively, so that power for LED crystal grain;
Middle multi-stage insulator chain substrate is provided with several sweep circuit lines and several data circuit lines, described sweep circuit line and the perpendicular layout of data circuit line, each square crossing point of sweep circuit line and data circuit line lay respectively at LED crystal grain below, one end of described sweep circuit line is electrically connected with the negative electrode of corresponding LED crystal grain lead terminal respectively, be used for the corresponding LED crystal grain of the selection of a definite sweep frequency, the other end of sweep circuit line is continuous with corresponding sweep circuit line traffic control chip respectively; One end of data circuit line is electrically connected with the anode of corresponding crystal grain lead terminal respectively, and the other end of data circuit line links to each other with data circuit line traffic control chip respectively, is used to drive corresponding LED crystal grain.
Described LED crystal grain is made up of led chip, lead frame, heat dispersion substrate and transparent sealing, and led chip is positioned on the heat dispersion substrate, is equipped with lead frame in the outer periphery of heat dispersion substrate; Described lead frame is provided with negative and positive the two poles of the earth lead terminal, and described lead terminal is given prominence to its outside extension; Led chip is electrically connected with lead frame by spun gold, transparent sealing be positioned at led chip above, transparent sealing with link to each other with lead frame; Described led chip is electrically connected by sial line or spun gold becomes a matrix.
Described epoxy resin or silica gel resin are filled obducent top flat and parallel with the insulator chain substrate, and the obducent circumferential lateral surface of described filling is mutually concordant with the circumferential lateral surface of described insulator chain substrate.
Spacing≤the 2mm of described a plurality of LED crystal grain, described each LED crystal grain has glow peak wavelength 465nm---the luminescent spectrum of 632nm.
The constant-current control circuit electric current is adjusted circuit, control logic circuit, state of a control register, shift register, output state, output driver, LED open circuit/short circuit circuit for detecting, enable signal end, data flicker control input end, data clock signal end, the serial data input end that inputs to shift register and serial data output terminal by current gain and is formed.
Wherein, current gain adjustment circuit is connected with enable signal end, state of a control register and the negative electrode of LED crystal grain lead terminal respectively; Control logic circuit is connected with shift register with data flicker control input end, data clock signal end, LED open circuit/short circuit circuit for detecting, output state, state of a control register respectively; The state of a control register also is connected with shift register; Shift register also links to each other with data clock signal end, the serial data input end that inputs to shift register, serial data output terminal, output state and LED open circuit/short circuit circuit for detecting; Output state also links to each other with LED open circuit/short circuit circuit for detecting, and LED open circuit/short circuit circuit for detecting also is connected with the negative electrode of LED crystal grain lead terminal.
Described data circuit line control circuit is carried out the row order and is driven, go sequential scanning, so that simultaneously electric signal is offered the data circuit line of LED crystal grain, the data circuit line control circuit is carried out the driving of some sequential in addition, it is by its output signal of control in the data circuit line control circuit that described some sequential drives, its output signal is not only relevant with its input signal, relevant with the status signal of its chip record simultaneously, so that carry out a sequence scanning, an electric signal is provided to LED crystal grain of selecting row in the LED flat panel display unit.
Carry the production method of the LED flat panel display unit of drive controlling, it is characterized in that comprising the following steps:
(1) carries out the stepping and the sampling observation of LED crystal grain, chip, resistance, electric capacity;
(2) place chip, resistance and electric capacity on described lower floor insulator chain substrate, be combined to form constant-current control circuit, sweep circuit line control circuit and data circuit line control circuit, carry out functional and stability test;
(3) described upper strata insulator chain substrate is punched, and die-attach area is laid corresponding to above-mentioned punching position;
(4) described LED crystal grain is carried out one by one inspection.Then described certified LED crystal grain correspondence is placed on the described lead frame, carries out the high temperature gold wire bonding and be electrically connected; Then that negative and positive the two poles of the earth lead terminal of lead frame is outstanding to its underpart;
(5) carry out sial line or spun gold and be electrically connected, be combined as described LED crystal grain matrix after homopolarity is connected each other with described LED crystal grain;
(6) described middle level insulator chain substrate is carried out high temperature punching line ball, the pressing that multi-strip scanning circuitry lines and many data circuit lines is perpendicular each other is distributed on the insulator chain substrate of described middle level, and the multi-strip scanning circuitry lines is electrically connected with the negative electrode of corresponding LED crystal grain lead terminal, and the data circuit line is electrically connected with the anode of corresponding crystal grain lead terminal;
(7) constant-current control circuit output port on the described lower floor insulator chain substrate is electrically connected with the negative electrode of LED crystal grain lead terminal, the corresponding electrical connection of described sweep circuit line control circuit with the sweep circuit line, the corresponding electrical connection of described data circuit line control circuit with the data circuit line;
(8) test of carrying out described LED crystal grain is guaranteed its performance reliability and stability with aging;
(9) described insulator chain substrate is carried out whole pressing, and put into mold, carry out light transmission epoxy resin or the silica gel embedding and the curing of top layer insulator chain substrate, remove mold then;
(10) above-mentioned circuit substrate after carrying out the top layer embedding and solidifying is put into and the corresponding bed die of above-mentioned mold, carried out light transmission epoxy resin or the silica gel embedding and the curing of bottom insulator chain substrate, remove bed die then;
(11) circuit substrate that carried out embedding and curing is carried out global formation;
(12) the described LED flat panel display unit that carries drive controlling is carried out the correction of single-point chroma luminance, and with after the reference record filing, re-enter in the described LED flat panel display unit that carries drive controlling.
Effect of the present invention is: the present invention is on original encapsulation basis, PCB chip packaged LED and control circuit and constant-current drive circuit is integrated as a whole, have that the LED pel spacing is minimum, cost is low, control performance is good, be easy to advantages such as installing/dismounting, be applicable to the processing of industrialization.
The present invention is described further below in conjunction with drawings and Examples.
Description of drawings
Fig. 1 is an one-piece construction synoptic diagram of the present invention;
Fig. 2 is an one-piece construction connection diagram of the present invention;
Fig. 3 is the concrete structure synoptic diagram of middle multilayer circuit;
Fig. 4 is the single-point LED crystal grain partial structurtes enlarged drawing of Fig. 2;
Fig. 5 is the structural representation of lower floor's insulator chain substrate;
Fig. 6 is the structural representation of lower floor's insulator chain substrate constant-current control circuit;
Fig. 7 is a method for making process flow diagram of the present invention.
Embodiment
As illustrated in fig. 1 and 2, the LED display device is made of top layer insulator chain substrate 1, middle levelinsulator chain substrate 2 and bottominsulator chain substrate 3, and three-layer insulated circuit substrate order high-temperature high-pressure is synthetic as a whole; LED crystal grain 4 matrix forms are arranged in top layer insulator chain substrate 1 upper surface; Middle levelinsulator chain substrate 2 is provided with multi-strip scanning circuitry lines L and many data circuit line D, so that the lighting and extinguish of control LED crystal grain 4; Bottom insulator chain substrate is provided with a plurality of constant-current control circuits, so that LED crystal grain is powered, a plurality of sweep circuit line traffic control chips and a plurality of data circuit line traffic control chip are so that control multi-strip scanning circuitry lines L and many data circuit line D.
Be provided with multi-strip scanning circuitry lines L and many data circuit line D as Fig. 3 middle levelinsulator chain substrate 2, multi-strip scanning circuitry lines L, the one end is electrically connected with the negative electrode of corresponding LED crystal grain 4 lead terminals, and be used for the corresponding LED crystal grain 4 of the selection of a definite sweep frequency, the other end links to each other with sweep circuit line traffic control chip; Many data circuit line D, the one end is electrically connected with the anode of corresponding LED crystal grain 4 lead terminals, is used to drive corresponding described LED crystal grain 4; The other end links to each other with data circuit line traffic control chip. and an electric signal is provided in the matrix type LED crystal grain the emitting led of a pixel of selecting row, and image display device comprises that the row order drives with the some sequential and drives.This device can be according to adjusting emitting led brightness and demonstration time, thereby control the color balance of whole display panel.
As Fig. 4 is the structure of single led crystal grain, and led chip 5 is positioned on theheat dispersion substrate 6, is equipped withlead frame 7 in the outer periphery ofheat dispersion substrate 6;Lead frame 7 is provided with negative and positive the two poles of theearth lead terminal 8, andlead terminal 8 is given prominence to its outside extension; Led chip 5 is electrically connected withlead frame 7 byspun gold 9,transparent sealing 10 be positioned at led chip above, transparent sealing 10 with link to each other withlead frame 7; Led chip 5 is electrically connected by sial line or spun gold becomes a matrix.
Production method is: anchor leg frame at first, and lead frame has negative and positive the two poles of the earth lead terminal, and its lead terminal extends downwards; Then single led crystal grain is placed on lead frame top, and configuration a slice heat dispersion substrate is in LED crystal grain bottom; And LED crystal grain is connected with lead frame and fixing with spun gold; Ready when whole each layer of the LED flat panel display unit insulated substrate that carries drive controlling, carry out integral-filled covering by epoxy resin or silicones material at last, also can be described as sealing.
Be the structural representation of lower floor's insulator chain substrate among Fig. 5, mainly constitute by a plurality of constant-current control circuits, a plurality of sweep circuit line control circuit and a plurality of data circuit line control circuit.Wherein, constitute constant-current control circuit by a plurality of logical combination elements, a plurality of Resistor-Capacitor Unit, a plurality of register, a plurality of shift unit, a plurality of buffer.A plurality of output ports of constant-current control circuit are electrically connected with the negative electrode of a plurality of LED crystal grain lead terminals, so that LED crystal grain is powered.A plurality of sweep circuit line control circuits are connected with the multi-strip scanning circuitry lines, are used for carrying out the scanning selection that each row LED crystal grain of LED crystal grain matrix is determined frequency; A plurality of data circuit line control circuits are connected with many data circuit lines, and each is listed as the control of the time of lighting of LED crystal grain to be used for carrying out LED crystal grain matrix.
Fig. 6 is the structural representation of constant-current control circuit, and the constant-current control circuit electric current is adjusted circuit, control logic circuit, state of a control register, shift register, output state, output driver, LED open circuit/short circuit circuit for detecting, enable signal end, data flicker control input end, data clock signal end, the serial data input end that inputs to shift register and serial data output terminal by current gain and formed.
Wherein, current gain adjustment circuit is connected with enable signal end, state of a control register and the negative electrode of LED crystal grain lead terminal respectively; Control logic circuit is connected with shift register with data flicker control input end, data clock signal end, LED open circuit/short circuit circuit for detecting, output state, state of a control register respectively; The state of a control register also is connected with shift register; Shift register also links to each other with data clock signal end, the serial data input end that inputs to shift register, serial data output terminal, output state and LED open circuit/short circuit circuit for detecting; Output state also links to each other with LED open circuit/short circuit circuit for detecting, and LED open circuit/short circuit circuit for detecting also is connected with the negative electrode of LED crystal grain lead terminal.
Wherein, VDD is the external power supply port;Be the enable signal end; LE is data flicker control input end, cooperates the input of clock signal; CLK is the data clock signal end, when LE starts, but the CLK input control signal; SDI is the serial data input that inputs to shift register; SDO is the serial data output terminal, can receive the SDI port of next Drive and Control Circuit; Steering logic is made of a plurality of logic elements, so that to status register, shift register is controlled, and can carry out signal to output driver simultaneously and drive; Shift register and output state can be imported string type data and transfer the block form output format to; Provide stable current source by output driver may command output terminal, can tackle the variation of LED crystal grain load voltage, even, stable electric current lighting with driving LED crystal grain is provided.Be provided with LED open circuit/short circuit circuit for detecting simultaneously, the open circuit or the short-circuit conditions of monitoring LED crystal grain that can be real-time, and do not influence the operate as normal of whole constant-current control circuit; Current gain is set simultaneously adjusts circuit, can carry out the adjustment of output current by fine setting, so that reach more superior real effect.
Fig. 7 is the making flow process that carries the LED flat panel display unit of drive controlling:
The first step: carry out the stepping and the sampling observation of a plurality of LED crystal grain, a plurality of chip, a plurality of resistance, a plurality of electric capacity;
Second step: place a plurality of chips, a plurality of resistance and a plurality of capacitor element on described lower floor insulator chain substrate, be combined to form a plurality of constant-current control circuits, a plurality of sweep circuit line control circuit and a plurality of data circuit line control circuit; Carry out functional and stability test;
The 3rd step: described upper strata insulator chain substrate is punched, and described die-attach area is laid corresponding to above-mentioned punching position;
The 4th step: described a plurality of LED crystal grain are carried out one by one inspection.Then described certified a plurality of LED crystal grain correspondences are placed on the described lead frame, carry out the high temperature gold wire bonding and be electrically connected; Then that negative and positive the two poles of the earth lead terminal of lead frame is outstanding to its underpart;
The 5th step: carry out sial line or spun gold and be electrically connected, be combined as described a plurality of LED crystal grain matrix after homopolarity is connected each other with described a plurality of LED crystal grain;
The 6th step: described middle level insulator chain substrate is carried out high temperature punching line ball, the pressing that multi-strip scanning circuitry lines and many data circuit lines is perpendicular each other is distributed on the insulator chain substrate of described middle level, and multi-strip scanning circuitry lines, be electrically connected with the negative electrode of corresponding LED crystal grain lead terminal, many data circuit lines are electrically connected with the anode of corresponding crystal grain lead terminal;
The 7th step: a plurality of constant-current control circuit output ports on the described lower floor insulator chain substrate are electrically connected with the negative electrode of a plurality of LED crystal grain lead terminals, the corresponding electrical connection of described a plurality of sweep circuit line control circuit with the multi-strip scanning circuitry lines, described a plurality of data circuit line control circuits and many corresponding electrical connections of data circuit line;
The 8th step: the test of carrying out described LED crystal grain is guaranteed its performance reliability and stability with aging;
The 9th step: described insulator chain substrate is carried out whole pressing, and put into mold, carry out light transmission epoxy resin or the silica gel embedding and the curing of top layer insulator chain substrate, remove mold then;
The tenth step, above-mentioned circuit substrate after carrying out the top layer embedding and solidifying is put into and the corresponding bed die of above-mentioned mold, carry out light transmission epoxy resin or the silica gel embedding and the curing of bottom insulator chain substrate, remove bed die then;
The 11 step: the circuit substrate that carried out embedding and curing is carried out global formation.
The 12 step: the described LED flat panel display unit that carries drive controlling is carried out the correction of single-point chroma luminance, and with after the reference record filing, re-enter in the described LED flat panel display unit that carries drive controlling of L.