Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, the method for making of a kind of blood sugar test paper and simplification serigraphy thereof is provided, the base electrode silk-screen one-step print of test paper is finished, the biochemical reaction enzyme reagent of test paper also adopts the printing of silk-screen method, simplified manufacture craft, reduce the production equipment input, improved the utilization factor of screen printing device.Method for making is simple and easy to control, more is adapted to large-scale industrial production.The quick test paper of the blood sugar of making adopts the siphonage encapsulation, in case behind the contact blood of human body, can just read test result intuitively above corresponding blood sugar test instrument.
The present invention is achieved by the following technical solutions, and the quick test paper of blood sugar of the present invention comprises: a substrate, as the PP synthesized paper sheet; Disposablely on the scraps of paper print a working electrode simultaneously; A reference electrode; Two electrodes constitute the blood sugar test loop with the sample circuit of blood sugar test instrument.Working electrode and reference electrode all are made of the conductive carbon coating, stamp one deck on the working electrode again and contain the biology enzyme that the catalysis blood-glucose reacts, as glucose oxidase, glucose dehydrogenase or glucokinase, and a kind of water-soluble conducting medium such as the potassium ferricyanide or benzoquinones that can between enzymic catalytic reaction center and electrode, carry out electron transport; Bonding agent such as carboxymethyl cellulose, hydroxyethyl cellulose, sodium alginate or edible gelatin so constitute a test paper electricity loop.According to the height of concentration of glucose in the blood, produce the redox current signal of corresponding size during reaction, the rapid tested instrument of this signal detects to be read.This test paper has been simplified the typography of the multilayer conductive coating of base electrode, has omitted biological elements point sample equipment, and technology is simpler.Tested material is a blood-glucose, and the enzyme of use can be glucose oxidase, glucose dehydrogenase or glucokinase.
Working electrode is the single carbon coating conductive film of a kind of serigraphy on holder, comprises the enzyme of catalysis biochemical reaction and the conducting medium and the bonding agent that can carry out electron transport between enzymic catalytic reaction is with electrode republishing one deck on the conductive film.This working electrode can transmit the oxidation current that produces behind the enzymic catalytic reaction.Working electrode and contrast electrode are close, and two electrodes constitute an effecting reaction zone, after connecting with tester, form effective blood sugar test system.
The present invention adopts bio-sensing and electrochemical principle, make above-mentioned test paper by pure silk reticulated printing technology, the conducting wire is not only printed in serigraphy, also will compare responsive biological elements such as enzyme, conducting medium and bonding agent etc. and be imprinted on the electrode surface by the silk-screen method.
Below the inventive method is further described, concrete steps are as follows:
(1) silk-screen conductive carbon ink, standby with the low-speed mixer mixing;
(2) the nylon polyester material silk screen of 300 order numbers is fixed on square aluminum metal frame and adds, in the darkroom, coat photoresists, drying for standby;
(3) working electrode and the reference electrode film sheet with computer drawing places on the photoresists, removes the unhardened photoresists that covered by the electrode negative film with giant flushing after exposure under the uviol lamp, and dry back forms the silk-screen template;
(4) the silk-screen template that will have working electrode and a reference electrode figure is installed on the automatic screen printer standby;
(5) be that the glucose oxidase of 250 international units or glucose dehydrogenase or activity that activity is 350 international units are the glucokinase of 120 international units with activity, allocate in the phosphate buffer of every liter of 90 mM, add every liter of 20-30 gram of the benzoquinones or the potassium ferricyanide and bonding agent simultaneously, it is standby fully to shelve 4 ℃ of refrigerators behind the mixing.With conductive carbon ink with working electrode and the disposable serigraphy of reference electrode on substrate; Print enzyme and conducting medium potpourri then.The ink mixture that is used for second layer printing comprises: bonding agent, conducting medium and enzyme.The material of substrate can be a kind of good toughness, the polymeric material that insulativity is high, and such as Polyvinylchloride, polyester, polycarbonate or PP synthetic paper.
The present invention has substantive distinguishing features and marked improvement, and the inventive method has been simplified the multilayer of conductive coating and printed repeatedly, and screen printing technique has been expanded to the printing of biological elements enzyme.Optimized production process, reduced production technology and made requirement; Reduced production equipment; Improved the industrialization level of product.Wire printing material and screen printing device needn't specially be processed, and can obtain by commercially available channel, and cost is very low; Relatively more responsive biological elements such as enzyme, conducting medium and bonding agent etc. are imprinted on the electrode base sheet with screen printing mode, the precision of final products and repeatability are fully ensured.Test paper of the present invention adopts the encapsulation of hydrocone type method, in case behind the contact blood of human body, can conveniently read test result intuitively on corresponding supporting testing tool; method for making is simple, the precision height, and cost is low; make things convenient for post-production and encapsulation, help large-scale industrial production.
Embodiment
As shown in Figure 1, test paper of the present invention comprises: a substrate 1, be printed on a working electrode 2 on the substrate 1, with a reference electrode 3, end at substrate 1 is printed on the lead 4 that connects with the readout meter epiphase, working electrode 2 and reference electrode 3 are respectively by being imprinted on the substrate 1, republish the biology enzyme that contains the reaction of catalysis blood-glucose on working electrode 2 and the reference electrode 3, as glucose oxidase, glucose dehydrogenase or glucokinase 6, and the medium and the bonding agent that can between enzymic catalytic reaction center and electrode, carry out electron transport, so constitute a circuit loop.According to the height of concentration of glucose in the blood, produce the current signal of corresponding size during reaction, and the detection of tested instrument is read.Tested material is a blood-glucose.
Working electrode 2 and reference electrode 3 be a kind of serigraphy at on-chip carbon coating conductive film, comprise the enzyme of catalysis biochemical reaction and the medium 6 that can between enzymic catalytic reaction is with electrode, carry out electron transport in serigraphy on the conductive film.Working electrode 2 is close with contrast electrode 3, and two electrodes constitute an effecting reaction zone, after connecting with tester, forms effective body fluid components test macro.
Content in conjunction with the inventive method provides following examples, and the present invention is further illustrated.
Embodiment 1: polyphenyl (PP) synthetic paper, it is standby to be cut into 300X300 centimetre substrate in advance.
(1) 1 gram silk-screen conductive carbon ink (ACHESON Acheson423SS) mechanical raking 30 minutes, mixing is standby.
(2) metal of 300 order numbers or nylon polyester material silk screen are fixed on square light-weight metal frame and add, in the darkroom, coat Kodak's photoresists, drying for standby.
(3) working electrode and the reference electrode negative film with computer drawing places on the photoresists, and exposure is 15 minutes under 20 watts of uviol lamps.Remove the unhardened photoresists that covered by the electrode negative film with giant flushing.Dry back forms the silk-screen template.
(4) the silk-screen template that will have working electrode and a reference electrode figure is installed on the automatic screen printer standby.
(5) be that the glucose oxidase of 250 international units is allocated in the phosphate buffer of every liter of 50 mM with activity, add every liter 12 gram of benzoquinones simultaneously, every liter 20 gram of bonding agent.It is standby fully to shelve 4 ℃ of refrigerators behind the mixing.
On above-mentioned automatic screen printing machine, add conductive carbon ink, conduct electricity the printing of base electrode, make working electrode and reference electrode, the electrode of having printed need be held in 80 ℃ of baking ovens and solidify 10 minutes, on each sheet PP substrate, form 250 pairs of work and reference electrode, take out standby then.When making the enzyme test peper of test glucose, take out Manufactured element task electrode and reference electrode, with the mixed slurry serigraphy in above-mentioned (5) in the setting of working electrode of making and reference electrode position all.This position is positioned at the interval of the about 3 * 3mm of working reaction end of working electrode and reference electrode.
With Manufactured test-strips, place tester and apply the 300mV operating voltage for two sections at working electrode and reference electrode, measure the glucose of variable concentrations, the result shows that reaction took place after 10 seconds, shows to make good test repeatability and the correlativity of electrode.Through relatively with Biochemical Analyzer, get 50 parts of glucose sugar control liquids and 50 parts of patient's blood sugar contrast tests respectively, the relative standard deviation that its correlativity γ reaches 0.9567 test-strips is CV≤6.5%.
Embodiment 2: polyester (PET) sheet material, it is standby to be cut into 300 * 300 centimeters substrates in advance.
(1) silk-screen conductive carbon ink mechanical raking mixing is standby.
(2) metal of 300 order numbers or nylon polyester material silk screen are fixed on square light-weight metal frame and add, in the darkroom, coat Kodak's photoresists, drying for standby.
(3) working electrode and the reference electrode negative film with computer drawing places on the photoresists, and exposure is 25 minutes under 20 watts of uviol lamps.Remove the unhardened photoresists that covered by the electrode negative film with giant flushing.Dry back forms the silk-screen template.
(4) the silk-screen template that will have working electrode and a reference electrode figure is installed on the automatic screen printer standby.
(5) be that the glucose dehydrogenase of 350 international units is allocated in the phosphate buffer of every liter of 50 mM with activity, add every liter 18 gram of the potassium ferricyanide simultaneously, bonding agent 30 grams.It is standby fully to shelve 4 ℃ of refrigerators behind the mixing.
Method for makings such as silk-screen are with example 1, with the test-strips of making, place tester and apply the 300mV operating voltage for two sections at working electrode and reference electrode, measure the blood-glucose of variable concentrations respectively, the result shows that reaction took place after 10 seconds, shows to make good test repeatability and the correlativity of electrode.Through relatively with Biochemical Analyzer, get 50 parts of glucose control liquids and 50 parts of patient's blood sample blood sugar contrast tests, its correlativity γ reaches 0.967, and the relative standard deviation of test-strips is CV≤5.7%.
Embodiment 3: polyphenol ester (PP) sheet material, it is standby to be cut into 300 * 300 centimeters substrates in advance.
(1) silk-screen conductive carbon ink machinery mixing is standby;
(2) metal of 300 order numbers or nylon polyester material silk screen are fixed on square light-weight metal frame and add, in the darkroom, coat Kodak's photoresists, drying for standby;
(3) working electrode and the reference electrode negative film with computer drawing places on the photoresists, and exposure is 30 minutes under 40 watts of uviol lamps, removes the unhardened photoresists that covered by the electrode negative film with giant flushing, and dry back forms the silk-screen template;
(4) the silk-screen template that will have working electrode and a reference electrode figure is installed on the automatic screen printer standby;
(5) be that the glucokinase of 120 international units is allocated in the phosphate buffer of every liter of 120 mM with activity, add every liter 16 gram of the potassium ferricyanide simultaneously, bonding agent 30 grams.It is standby fully to shelve 4 ℃ of refrigerators behind the mixing.
Method for makings such as silk-screen are with embodiment 1, with the test-strips of making, place tester and apply the 350mV operating voltage for two sections at working electrode and reference electrode, measure the glucose of variable concentrations respectively, the result shows that reaction took place after 10 seconds, shows to make good test repeatability and the correlativity of electrode.Through relatively with hospital's Biochemical Analyzer, get 50 parts of glucose control liquids and 50 parts of diabetes patient's blood sample glucose contrast tests respectively, its correlativity γ reaches 0.975, and the relative standard deviation of test-strips is CV≤7.1%.