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CN101299013A - Tool bit rock breaking mechanism and abrasion tester - Google Patents

Tool bit rock breaking mechanism and abrasion tester
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Publication number
CN101299013A
CN101299013ACNA2008100119689ACN200810011968ACN101299013ACN 101299013 ACN101299013 ACN 101299013ACN A2008100119689 ACNA2008100119689 ACN A2008100119689ACN 200810011968 ACN200810011968 ACN 200810011968ACN 101299013 ACN101299013 ACN 101299013A
Authority
CN
China
Prior art keywords
cutter
rock
breaking mechanism
bearing plate
worktable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2008100119689A
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Chinese (zh)
Other versions
CN101299013B (en
Inventor
高伟贤
肖羽曼
王凯
赵羽
杨涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North Heavy Industry Group Co Ltd
Original Assignee
SHENYANG HEAVY MACHINERY GROUP CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SHENYANG HEAVY MACHINERY GROUP CO LtdfiledCriticalSHENYANG HEAVY MACHINERY GROUP CO Ltd
Priority to CN2008100119689ApriorityCriticalpatent/CN101299013B/en
Publication of CN101299013ApublicationCriticalpatent/CN101299013A/en
Application grantedgrantedCritical
Publication of CN101299013BpublicationCriticalpatent/CN101299013B/en
Expired - Fee Relatedlegal-statusCriticalCurrent
Anticipated expirationlegal-statusCritical

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Abstract

The present invention provides a cutter rock-breaking mechanism which is applied in the technical field of the cutter experiment and an abrasion resistant tester thereof. The abrasion resistant tester comprises a hydraulic cylinder, a structural frame, a bearing plate, a cutter support, a disc-shaped hob and a rotation worktable. When the cutter rock-breaking mechanism and the abrasion resistant tester work, the disc-shaped hob is connected with the cutter support through a bolt. The cutter support is jointed and fixed on the bearing plate through the bolts. The hydraulic cylinder exerts a certain load to impact the disc-shaped hob to the rock sample on the worktable and generate a certain penetration. Afterwards the worktable is rotated through a power system to execute cutting test to the rock passively. The cutter rock-breaking mechanism and the abrasion resistant tester execute cutting with a single cutter to do the abrasion resistance test of the cutter. The bearing plate is provided with a groove. The regulation to the cutter space and the phase angle is realized through the variation of the jointing position of the cutter support on the bearing plate. The regulation to the inner deflection angle of the cutter is realized by changing the cutter supports with different angles. The positioning and rotation of the rock are realized through the rotating worktable. The designing of the device is novel and scientific. The knife angle, phase angle and inner deflection angle which affect larger to the rock breaking and abrasion of cutter are researched. The device settles the problem that two hob cutters simultaneously cut the rock.

Description

Cutter rock breaking mechanism and abrasion wear test machine
Technical field:
The present invention relates to a kind of cutter research experiment equipment, the experimental facilities cutter rock breaking mechanism and the abrasion wear test machine of particularly a kind of shield structure disk cutter research aspect.
Background technology:
At present, cutter rock breaking mechanism and abrasion wear test machine are the special experimental facilitiess of a broken rock process of simulation hard rock shield structure hobboing cutter.By the simulation of hobboing cutter cutting rock process being studied the wearing quality of the rock breaking mechanism and the cutter material of cutter.As far back as the seventies experimental facilities of similar research cutter is just arranged abroad, but significant limitation is arranged on research contents, some be suggested in the recent period to the broken influential key factor of rock as researchs that can't experimentize such as " phasing degree ", " interior drift angles "; The laboratory facilities of just studying in the past that the broken influential factor of rock was waited as " cutter spacing " " being used to in-degree " and the reliability of image data also need raising.Therefore developing a kind of cutter rock breaking mechanism and abrasion wear test machine is the new problem of being badly in need of solution both at home and abroad.
Summary of the invention:
The purpose of this invention is to provide a kind of function that increases cutter rock breaking mechanism and abrasion wear test machine, study breaking factors such as the bigger cutter spacing of rock and tool wear influence, phasing degree, interior drift angle, cutter rock breaking mechanism and abrasion wear test machine solve two hobboing cutters simultaneously cutting rock the time, the adjusting problem of the cutter spacing between the hobboing cutter, phasing degree, interior drift angle, thus carry out cutter spacing, phasing degree, interior drift angle cutter rock breaking mechanism and abrasion wear test machine to the research of influence of cutter rock breaking efficiency and tool wear aspect.
The object of the present invention is achieved like this: cutter rock breaking mechanism and abrasion wear test machine, comprise hydraulic cylinder, structural framing, bearing plate, knife rest, disk cutter, rotary table, when cutter rock breaking mechanism and abrasion wear test machine work, disk cutter is connected with knife rest by bolt, knife rest is fixed on the bearing plate closing by bolt again, hydraulic cylinder applies certain load, disk cutter is compressed be placed on the rock sample on the worktable and produce certain pile penetration, make worktable be rotated motion by power system afterwards, passive carries out cutting experiment to rock; Cutter rock breaking mechanism and abrasion wear test machine carry out the wearing quality experiment that cutter is made in the hilted broadsword cutting, carrying out double-pole cuts simultaneously and does the experiment of cutter spacing and phasing degree, fluted on the bearing plate, the adjusting at cutter spacing and phasing degree realizes the variation of closing the position on bearing plate by knife rest, realize the adjusting of drift angle in the cutter by the knife rest of changing different angles, the location of rock and rotation rely on rotary table to realize; Its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table drives rock and rotates, cutter head of shield machine drives hobboing cutter and revolves round the sun around cutter spindle, simultaneously each hobboing cutter also around separately cutter shaft rotation, makes hobboing cutter roll extrusion continuously on rock face, and it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.
Main points of the present invention are its structure and principle.Its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table drives rock and rotates (be equivalent to cutter head of shield machine drive hobboing cutter revolve round the sun around cutter spindle), simultaneously each hobboing cutter is also around separately cutter shaft rotation, make hobboing cutter continuously roll extrusion on rock face, it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.
Cutter rock breaking mechanism and abrasion wear test machine are compared with prior art, has novel science, increase the function of cutter rock breaking mechanism and abrasion wear test machine, broken rock of research and bigger cutter spacing, phasing degree, the interior drift angle of tool wear influence, solve two hobboing cutters cutting rock simultaneously, advantages such as the cutter spacing between the adjusting hobboing cutter, phasing degree, interior drift angle will be widely used in the cutter experimental technique field.
Description of drawings:
The present invention is described in detail below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the A-A cut-open view of Fig. 1.
Fig. 3 is a partial schematic diagram of the present invention.
Embodiment:
With reference to accompanying drawing, cutter rock breaking mechanism and abrasion wear test machine, comprise hydraulic cylinder 1, structural framing 2,bearing plate 3,knife rest 4, disk cutter 5, rotary table 6, when cutter rock breaking mechanism and abrasion wear test machine work, disk cutter 5 is connected withknife rest 4 by bolt,knife rest 4 is fixed on thebearing plate 3 closing by bolt again, hydraulic cylinder 1 applies certain load, make disk cutter 5 compress on the rock sample that is placed on theworktable 6 and produce certain pile penetration, makeworktable 6 be rotated motion by power system afterwards, passive carries out cutting experiment to rock; Cutter rock breaking mechanism and abrasion wear test machine carry out the wearing quality experiment that cutter is made in the hilted broadsword cutting, carrying out double-pole cuts simultaneously and does the experiment of cutter spacing and phasing degree, fluted on thebearing plate 3, the adjusting at cutter spacing and phasing degree realizes the variation of closing the position onbearing plate 3 byknife rest 4, realize the adjusting of drift angle in the cutter by theknife rest 4 of changing different angles, the location of rock and rotation rely on rotary table 6 to realize; Its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table 6 drives rock and rotates, cutter head of shield machine drives hobboing cutter and revolves round the sun around cutter spindle, simultaneously each hobboing cutter also around separately cutter shaft rotation, makes hobboing cutter roll extrusion continuously on rock face, and it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.

Claims (2)

1, a kind of cutter rock breaking mechanism and abrasion wear test machine, comprise hydraulic cylinder, structural framing, bearing plate, knife rest, disk cutter, rotary table, it is characterized in that: when cutter rock breaking mechanism and abrasion wear test machine work, disk cutter is connected with knife rest by bolt, knife rest is fixed on the bearing plate closing by bolt again, hydraulic cylinder applies certain load, disk cutter is compressed be placed on the rock sample on the worktable and produce certain pile penetration, make worktable be rotated motion by power system afterwards, passive carries out cutting experiment to rock; Cutter rock breaking mechanism and abrasion wear test machine carry out the wearing quality experiment that cutter is made in the hilted broadsword cutting, carrying out double-pole cuts simultaneously and does the experiment of cutter spacing and phasing degree, fluted on the bearing plate, the adjusting at cutter spacing and phasing degree realizes the variation of closing the position on bearing plate by knife rest, realize the adjusting of drift angle in the cutter by the knife rest of changing different angles, the location of rock and rotation rely on rotary table to realize.
CN2008100119689A2008-06-232008-06-23Tool bit rock breaking mechanism and abrasion testerExpired - Fee RelatedCN101299013B (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
CN2008100119689ACN101299013B (en)2008-06-232008-06-23Tool bit rock breaking mechanism and abrasion tester

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
CN2008100119689ACN101299013B (en)2008-06-232008-06-23Tool bit rock breaking mechanism and abrasion tester

Publications (2)

Publication NumberPublication Date
CN101299013Atrue CN101299013A (en)2008-11-05
CN101299013B CN101299013B (en)2010-09-15

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Cited By (36)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN101782490A (en)*2010-03-262010-07-21沈阳建筑大学Double hobbing cutter rock hobbing comprehensive test bed
CN101793654A (en)*2010-03-262010-08-04沈阳建筑大学Double-hob experiment table cutter system
CN101446537B (en)*2008-11-102010-08-25中南大学Adjustable multi-hob rock cutting fragmentation test means
CN102042016A (en)*2010-10-282011-05-04辽宁工程技术大学Adaptive hard-rock impact rotary crushing system
CN101625298B (en)*2009-08-202011-11-09北京航空航天大学Method for quickly selecting cutting tool materials
CN102445336A (en)*2011-10-102012-05-09沈阳重型机械集团有限责任公司Multi-blade multi-angle rock breaking device for rock ripper
CN103226077A (en)*2013-03-182013-07-31北京工业大学Mechanical rock breaking test platform
CN103954517A (en)*2013-10-242014-07-30中国煤炭科工集团太原研究院有限公司Pick friction and wear testing device
CN103969141A (en)*2013-01-292014-08-06中南大学A hard rock hobbing cutter rock breaking characteristic testing device
CN103969139A (en)*2014-04-302014-08-06大连理工大学On-line hob cutter abrasion detection method for boring machine
CN104062197A (en)*2014-07-142014-09-24中南大学Testing device for abrasion property of hard rock hobbing cutter
CN104614265A (en)*2015-01-142015-05-13同济大学Device for testing wear resistance of disc cutter of TBM (tunnel boring machine) and application
CN105136597A (en)*2015-07-232015-12-09沈阳航空航天大学Measurement method and measurement device of material friction and wear performance
CN105181503A (en)*2015-10-102015-12-23中铁隧道集团有限公司Hob composite abrasion experiment instrument
CN106644735A (en)*2016-12-132017-05-10中国煤炭科工集团太原研究院有限公司Hobbing cutter static pressure rock breaking test apparatus capable of adjusting angle
CN107941644A (en)*2017-12-282018-04-20中铁隧道局集团有限公司Measure the experimental provision and supporting hobboing cutter slip and sliding distance measuring method of Three Degree Of Freedom hobboing cutter broken rock and abrasion
CN108204237A (en)*2018-02-022018-06-26中铁隧道局集团有限公司A kind of shield machine attitude adjusting method
CN108303337A (en)*2018-02-022018-07-20中铁隧道局集团有限公司A kind of New Kind of Hob abrasion experimental method
CN108375521A (en)*2018-02-052018-08-07北京交通大学A kind of experimental rig and method of simulation shield machine cutter abrasion
CN108426793A (en)*2018-02-022018-08-21中铁隧道局集团有限公司A kind of New Kind of Hob abrasion experimental provision
CN109142121A (en)*2018-09-302019-01-04长沙学院A kind of shield cutter material wear test platform
CN109192042A (en)*2018-07-242019-01-11大连理工大学A kind of full face rock tunnel boring machine tool changing experimental bench
CN110132780A (en)*2019-04-222019-08-16马鞍山灵山机械设备科技有限公司A kind of simulating cut verifying attachment of Rock cutting cutter
CN110359917A (en)*2019-06-272019-10-22中交一公局第三工程有限公司Sand-pebble layer large-diameter shield tool changing construction method with pressure
CN110454181A (en)*2019-09-112019-11-15中铁工程装备集团有限公司A kind of cutter head of shield machine of variable cutter spacing
CN111101962A (en)*2019-11-282020-05-05沈阳建筑大学 A multipurpose hob cutter head test bench and operation method
CN111122370A (en)*2019-12-312020-05-08中铁工程服务有限公司 A test device that can simulate the eccentric load condition of TBM cutter head
CN111157390A (en)*2019-12-312020-05-15西南交通大学 A scaled hob position adjustment device for a TBM test bench and an adjustment method thereof
CN111271072A (en)*2020-02-102020-06-12西南石油大学Experimental device, experimental system and experimental method for rock breaking by water jet cooperating with cutter
CN112351378A (en)*2020-10-292021-02-09河南宇硕重工科技有限公司Special tool for rapid incision of horn
CN113418814A (en)*2021-06-222021-09-21湘潭大学Cutter ring sample-rock opposite grinding test method capable of simulating different slip rates
CN113418813A (en)*2021-06-222021-09-21湘潭大学Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof
CN114136826A (en)*2021-11-262022-03-04中南大学 A shaft cone rock breaking test device
CN115060565A (en)*2022-08-162022-09-16昆明理工大学Detection equipment and method for pre-splitting blasting model test
CN115326625A (en)*2022-08-122022-11-11中国石油天然气集团有限公司PDC single-tooth cutting rock breaking experimental device and rock breaking mechanism analysis method
CN117538195A (en)*2023-11-222024-02-09中铁十四局集团有限公司 A friction and wear experimental device for shield machine disc-shaped hob

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN110333159B (en)*2019-07-122020-05-26中铁隧道局集团有限公司Hob rock machine comprehensive experiment platform

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* Cited by examiner, † Cited by third party
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US5670711A (en)*1996-03-081997-09-23Regents Of The University Of MinnesotaPortable rock strength evaluation device
CN101086208B (en)*2007-07-132011-06-22大连理工大学 Optimal Design Method for Tool Arrangement of Full-face Rock Tunneling Machine

Cited By (51)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN101446537B (en)*2008-11-102010-08-25中南大学Adjustable multi-hob rock cutting fragmentation test means
CN101625298B (en)*2009-08-202011-11-09北京航空航天大学Method for quickly selecting cutting tool materials
CN101793654A (en)*2010-03-262010-08-04沈阳建筑大学Double-hob experiment table cutter system
CN101782490A (en)*2010-03-262010-07-21沈阳建筑大学Double hobbing cutter rock hobbing comprehensive test bed
CN102042016A (en)*2010-10-282011-05-04辽宁工程技术大学Adaptive hard-rock impact rotary crushing system
CN102445336A (en)*2011-10-102012-05-09沈阳重型机械集团有限责任公司Multi-blade multi-angle rock breaking device for rock ripper
CN102445336B (en)*2011-10-102013-09-11沈阳重型机械集团有限责任公司Multi-blade multi-angle rock breaking device for rock ripper
CN103969141A (en)*2013-01-292014-08-06中南大学A hard rock hobbing cutter rock breaking characteristic testing device
CN103226077B (en)*2013-03-182015-10-14北京工业大学Mechanical rock breaking test platform
CN103226077A (en)*2013-03-182013-07-31北京工业大学Mechanical rock breaking test platform
CN103954517A (en)*2013-10-242014-07-30中国煤炭科工集团太原研究院有限公司Pick friction and wear testing device
CN103969139A (en)*2014-04-302014-08-06大连理工大学On-line hob cutter abrasion detection method for boring machine
CN103969139B (en)*2014-04-302016-06-22大连理工大学 An on-line hob wear detection method for roadheader
CN104062197A (en)*2014-07-142014-09-24中南大学Testing device for abrasion property of hard rock hobbing cutter
CN104614265A (en)*2015-01-142015-05-13同济大学Device for testing wear resistance of disc cutter of TBM (tunnel boring machine) and application
CN104614265B (en)*2015-01-142017-02-22同济大学Device for testing wear resistance of disc cutter of TBM (tunnel boring machine) and application
CN105136597A (en)*2015-07-232015-12-09沈阳航空航天大学Measurement method and measurement device of material friction and wear performance
CN105136597B (en)*2015-07-232018-10-19沈阳航空航天大学A kind of measurement method and device of material friction wear properties
CN105181503A (en)*2015-10-102015-12-23中铁隧道集团有限公司Hob composite abrasion experiment instrument
CN105181503B (en)*2015-10-102017-12-05中铁隧道集团有限公司The compound abrasion experiment instrument of hobboing cutter
CN106644735A (en)*2016-12-132017-05-10中国煤炭科工集团太原研究院有限公司Hobbing cutter static pressure rock breaking test apparatus capable of adjusting angle
CN107941644A (en)*2017-12-282018-04-20中铁隧道局集团有限公司Measure the experimental provision and supporting hobboing cutter slip and sliding distance measuring method of Three Degree Of Freedom hobboing cutter broken rock and abrasion
CN107941644B (en)*2017-12-282023-06-20中铁隧道局集团有限公司Experimental device for measuring rock breaking and abrasion of three-degree-of-freedom hob and matched hob sliding difference rate and sliding distance measuring method
CN108426793A (en)*2018-02-022018-08-21中铁隧道局集团有限公司A kind of New Kind of Hob abrasion experimental provision
CN108303337A (en)*2018-02-022018-07-20中铁隧道局集团有限公司A kind of New Kind of Hob abrasion experimental method
CN108204237B (en)*2018-02-022019-03-29中铁隧道局集团有限公司A kind of shield machine attitude adjusting method
CN108204237A (en)*2018-02-022018-06-26中铁隧道局集团有限公司A kind of shield machine attitude adjusting method
CN108375521A (en)*2018-02-052018-08-07北京交通大学A kind of experimental rig and method of simulation shield machine cutter abrasion
CN108375521B (en)*2018-02-052023-09-26北京交通大学 A test device and method for simulating tool wear of a shield machine
CN109192042A (en)*2018-07-242019-01-11大连理工大学A kind of full face rock tunnel boring machine tool changing experimental bench
CN109142121B (en)*2018-09-302023-11-21长沙学院 A shield tool material wear test bench
CN109142121A (en)*2018-09-302019-01-04长沙学院A kind of shield cutter material wear test platform
CN110132780A (en)*2019-04-222019-08-16马鞍山灵山机械设备科技有限公司A kind of simulating cut verifying attachment of Rock cutting cutter
CN110359917A (en)*2019-06-272019-10-22中交一公局第三工程有限公司Sand-pebble layer large-diameter shield tool changing construction method with pressure
CN110454181A (en)*2019-09-112019-11-15中铁工程装备集团有限公司A kind of cutter head of shield machine of variable cutter spacing
CN111101962A (en)*2019-11-282020-05-05沈阳建筑大学 A multipurpose hob cutter head test bench and operation method
CN111157390A (en)*2019-12-312020-05-15西南交通大学 A scaled hob position adjustment device for a TBM test bench and an adjustment method thereof
CN111122370A (en)*2019-12-312020-05-08中铁工程服务有限公司 A test device that can simulate the eccentric load condition of TBM cutter head
CN111157390B (en)*2019-12-312021-04-13西南交通大学Scaling hob position adjusting device and adjusting method of TBM test bed
CN111271072B (en)*2020-02-102022-07-26西南石油大学 Experimental device, experimental system and experimental method for water jet cooperating with cutter to break rock
CN111271072A (en)*2020-02-102020-06-12西南石油大学Experimental device, experimental system and experimental method for rock breaking by water jet cooperating with cutter
CN112351378A (en)*2020-10-292021-02-09河南宇硕重工科技有限公司Special tool for rapid incision of horn
CN113418813B (en)*2021-06-222022-06-07湘潭大学 A tool ring sample-rock grinding test device and its tool ring sample clamping tool
CN113418813A (en)*2021-06-222021-09-21湘潭大学Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof
CN113418814A (en)*2021-06-222021-09-21湘潭大学Cutter ring sample-rock opposite grinding test method capable of simulating different slip rates
CN114136826A (en)*2021-11-262022-03-04中南大学 A shaft cone rock breaking test device
CN114136826B (en)*2021-11-262024-03-29中南大学Shaft conical surface broken rock test device
CN115326625A (en)*2022-08-122022-11-11中国石油天然气集团有限公司PDC single-tooth cutting rock breaking experimental device and rock breaking mechanism analysis method
CN115060565A (en)*2022-08-162022-09-16昆明理工大学Detection equipment and method for pre-splitting blasting model test
CN115060565B (en)*2022-08-162022-11-01昆明理工大学Detection equipment and method for pre-splitting blasting model test
CN117538195A (en)*2023-11-222024-02-09中铁十四局集团有限公司 A friction and wear experimental device for shield machine disc-shaped hob

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Owner name:NORTH HEAVY INDUSTRY GROUP CO., LTD.

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Free format text:CORRECT: ADDRESS; FROM: 110025 NO. 8, XINGHUA NORTH STREET, TIEXI DISTRICT, SHENYANG CITY, LIAONING PROVINCE TO: 110860 NO. 16, KAIFA ROAD, ECONOMIC AND TECHNOLOGICAL DEVELOPMENT ZONE, SHENYANG CITY

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Patentee after:North Heavy Industry Group Co., Ltd.

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