The specific embodiment
Shown use droplet ejection module comprises pressurization pumping chamber, optionally to spray liquid from nozzle.Typical liquid is China ink, and for illustrative purpose, referring to the print head assembly that adopts China ink as printing fluid use droplet ejection module is described.Yet it should be understood that also and can adopt other liquid, for example, the liquid metal that uses in the electroluminescent material that uses when making liquid crystal display or the circuit board fabrication.
Print head assembly generally comprises the print head body with a plurality of nozzles, and described a plurality of nozzles are communicated with to allow continuous printing with outside black source fluid.In some applications, wish to use less China ink amount effectively to operate print head assembly and carry out for example China ink detection operation.Be configured to accommodate have the lesser amt nozzle for example the print head assembly of the print head body of one to ten nozzle be applicable to this operation, and comprise the black feeding assembly that is designed for less printing liquid measure.In one embodiment, the black feeding assembly that can not recharge can be connected with print head body, for example, disposable (single-use) printing fluid supply box, thus avoid when detecting different printing fluid, need to washing this China ink feeding assembly.
Figure 1A represents to have theprint head assembly 100 of theblack feeding assembly 102 that is connected with printhead housing 104.Print head body 106 is connected with printhead housing 104.Chinaink feeding assembly 102 comprises being configured to accommodate for example detect uses a small amount of black self-supporting ink container.
Figure 1B is the cross-sectional perspective view ofprint head assembly 100 shown in Figure 1A of getting of 1B-1B along the line.Fig. 1 C is the cross-sectional perspective view of theprint head assembly 100 got of 1C-1C along the line, and expression is in theprint head assembly 100 of detent position.Fig. 1 D is the same cross-sectional perspective view ofprint head assembly 100, but expression is in theprint head assembly 100 of release position.Fig. 1 E is the amplification view of a part that comprises theprinthead housing 104 ofprint head body 106.
With reference to Figure 1B,black feeding assembly 102 comprises be used to the self-supportingcontainer 108 of accommodating a small amount of China ink especially.In the embodiment shown, self-supportingcontainer 108 is to be similar to the flexible container of bag and should to be called the China ink bag, but also can adopt the self-supporting container of other form.Self-supporting container can be to be full of China ink and sealed container, and China ink remains in this container until be used.Without any the outside black source that is connected to provide continuous black source with container; On the contrary, employed China ink is exactly the China ink that is housed in the self-supporting container.Be connected toprinthead housing 104 atblack feeding assembly 102 and go forward, make Chinaink bag 108 be full of China ink.Seal 110 for example O shape ring generates sealing betweenblack feeding assembly 102 andprinthead housing 104.
With reference to Fig. 1 C and 1D, illustrated embodiment comprises that the double card button is connected (double snap-fitconnection) especially, connects whereby, andblack feeding assembly 102 can be that detent position (Fig. 1 C) is connected withprinthead housing 104 at position A at first.At detent position, Chinaink bag 108 is not communicated withprint head body 106 fluids.Before the beginning printing,black feeding assembly 102 inflow location B are release position (Fig. 1 D).In the release position, Chinaink bag 108 is communicated withprint head body 106 fluids via being formed onprinthead housing 104 interiorblack entrances 124.
For at detent position Ablack feeding assembly 102 being connected on theprinthead housing 104, the user makes themale connector 115 that stretches out from this Chinaink feeding assembly 102 aim at the correspondingfemale connector 117 in being formed onprinthead housing 104, and apply enough power so that thismale connector 115 andfemale connector 117 mesh at position A, but this power is not even as big as meshingfemale connector 117 at position B.The user should receive whenblack feeding assembly 102 cooperates withprinthead housing 104 that enough tactile feedback are to determine when in-position A.
For with respect toprinthead housing 104black feeding assembly 102 being moved into release position B, the user applies extra power so thatmale connector 115 meshes at position B and female connector 117.Male connector 115 has enough flexibility with crooked under pressure, thereby is clasped at position A disengagingfemale connector 117 and at position B.Inclined plane shown infemale connector 117 is configured to have is with auxiliary this motion, and this inclined plane impels themale connector 115 of similar inclination to skid off engagement with thisfemale connector 117 when being subject to downward force.A kind of embodiment that the double card button is connected has more than been described.Also can adopt other structure that the double card button is connected and allow detent position to be connected other type with the release position and connect.
By further specifying the structure of theblack entrance 124 that in Fig. 1 E, represents more in detail, can understand better the stream that is formed betweenblack feeding assembly 102 and the print head body 106.The finger (finger) 132 of utilizinggroove 134 to separate is positioned at the end of black entrance 124.When there was China ink in the end ofblack entrance 124, flow throughgroove 134 and entering of this China ink was formed in theblack road 126 in the middle of theblack entrance 124.
With reference to Fig. 1 C, 1D and 1F-H,black feeding assembly 102 comprises the discharge head (outlet head) 118 that also hasfinger 136, and thisfinger 136 is radial from center hub (central hub) 139 stretches out and separate via stream 138.Fig. 1 F represents the bottom view ofdischarge head 118;Stream 138 provides from the fluid path of China ink bag 108.Fig. 1 G representsdischarge head 118,seal 110 and theblack entrance 124 when print head assembly is in detent position shown in Fig. 1 C.In this position, seal contacts andshutoff stream 138 with the bottom surface ofdischarge head 118; The Chinaink finger 136 of can not flowing through.Spring 114 in thedischarge head 118 imposes on the downward force ofseal 110 pressurizations.Fig. 1 H representsdischarge head 118,seal 110 and theblack entrance 124 when print head assembly is in release position shown in Fig. 1 D.In this position, the bottom ofdischarge head 118 contacts withblack entrance 124, and this China inkentrance 124 can compress the spring 114 (Fig. 1 D) in the discharge head 118.Seal 110 is oriented to cross the terminal ofblack entrance 124 and do not contact with the bottom ofdischarge head 118;Stream 138 is no longer byseal 110 shutoff.Thereby China ink can flow via thestream 138 between thefinger 136 that is formed ondischarge head 118 from Chinaink bag 108, and flows into theblack road 126 that is formed in this China inkentrance 124 via thegroove 134 that is formed in theblack entrance 124.
Fig. 1 E represents a kind of embodiment ofprint head body 106, and thisprint head body 106 has opening 142 along the one side to receive China ink.Enter the fluid path that makes thechamber 144 that fluid is communicated with opening 142 viablack road 126 and allow China ink to flow intoprint head body 106 from Chinaink bag 108, to spray this China ink from the nozzles that are included in thisprint head body 106.
Chinaink feeding assembly 102 comprises be used to thevacuum chamber 128 of accommodating China ink bag 108.Utilize thevalve 130 that is connected with vacuum source, keepvacuum chamber 128 interior vacuum.Keepvacuum chamber 128 interior vacuum and just apply negative pressure with respect to the atmospheric pressure of nozzle outside to Chinaink bag 108, this can produce pressure so that China ink does not spill from nozzle at the meniscus place of spray orifice.At this moment, the pressure at meniscus place is not introduced pumping chamber so that air does not return.
In one embodiment,black feeding assembly 102 forever is connected withprinthead housing 104, in case the China ink that is contained in the Chinaink bag 108 is finished, just abandons print head assembly 100.Go forwardblack feeding assembly 102 is connected toprinthead housing 104, fill with China ink for Chinaink bag 108 via discharge head 118.Thus,print head assembly 100 provides the self-supporting disposable test that only uses a small amount of test liquid unit.Becauseprint head assembly 100 only uses once, need between test, not wash print head assembly so can test.
With reference to Fig. 2 A-D, the second embodiment of expressionprint head assembly 200, it adopts the print head body with lesser amt nozzle.With reference to Fig. 2 A,print head assembly 200 comprises theblack feeding assembly 202 that is connected withprinthead housing 204 especially.Print head body 206 is connected withprinthead housing 204.
Fig. 2 B is the cross-sectional perspective view ofprint head assembly 200 shown in Fig. 2 A of getting of 2B-2B along the line.Fig. 2 C is the cross-sectional perspective view of theprint head assembly 200 got of 2C-2C along the line.Chinaink feeding assembly 202 comprises be used to the self-supportingcontainer 208 of accommodating a small amount of China ink.In the embodiment shown, self-supportingcontainer 208 is a kind ofly to be similar to the flexible container of bag and should to be called China ink bag, but also can adopt the self-supporting container of other form.Before or afterblack feeding assembly 202 is installed on theprinthead housing 204, make Chinaink bag 208 fill China ink.China ink injects this Chinaink bag 208 via theaperture 209 that is positioned at Chinaink bag 208 tops.In one embodiment, the sealing ofaperture 209 usefulness self-sealing materials, this self-sealing material is pierced through and adopts the syringe holder China ink to inject Chinaink bag 208 by needle-like piece.One example of self-sealing material is moldable elastomer, for example, from Wilmington, the ALCRYN that the Advanced Polymer Alloys of Delaware obtains.In case Chinaink bag 208 is filled with, needle-like piece just withdraws from and these material self sealss, thus sealorifice 209 again.
Preferably, beforeblack feeding assembly 202 is installed on theprinthead housing 204, fill China ink bag 208.Especially with reference to Fig. 2 D, whenblack feeding assembly 202 is installed on theprinthead housing 204, theblack entrance 215 that is included in thisprinthead housing 204 pierces through for the next door (septum) 217 that seals Chinaink bag 208 bottoms, thereby allows China ink fromblack bag 208 toward print head bodies 206.In the embodiment shown,print head body 206 comprises and is formed on the back side to receive theblack road 228 of China ink, and then, this China ink is drawn towards the nozzle on the another side that is formed onprint head body 206.
Especially with reference to Fig. 2 B,black feeding assembly 202 connects 218 and is connected withprinthead housing 204 via being clasped.Optionally, adopt the double card button (not shown) that is connected, be similar to above described with reference to Figure 1A-E.That is to say, the first buckle can be installed toblack feeding assembly 202 on theprinthead housing 204 and not pierce throughnext door 217,, is in detent position that is.The second buckle can push throughnext door 217 withblack entrance 215, generates from China ink bag 216 streams to printhead body 206,, is in the release position that is.
Chinaink feeding assembly 202 comprises be used to thevacuum chamber 220 of accommodating China ink bag 208.Utilize thevalve 230 that is connected with vacuum source, keepvacuum chamber 220 interior vacuum.Keepvacuum chamber 220 interior vacuum and just apply negative pressure with respect to the atmosphere of nozzle outside to Chinaink bag 208, this can produce pressure so that China ink does not spill from nozzle at the meniscus place of spray orifice.At this moment, the pressure at meniscus place is not introduced pumping chamber so that air does not return.
As above described with reference to the embodiment shown in Figure 1A-H,black feeding assembly 202 can forever be connected withprinthead housing 204, in case the China ink that is contained in the Chinaink bag 208 is finished, just abandons print head assembly 200.Thus,print head assembly 200 provides and only uses for example self-supporting disposable unit of test liquid of a small amount of liquid.Becauseprint head assembly 200 only uses once, need between test, not wash print head assembly so can test.Optionally, can recharge Chinaink bag 208 for the printing of carrying out subsequently viaaperture 209, however because Chinaink bag 208 is not easy to clean, so this do not recommend, unless recharge identical China ink.
In a kind of alternative embodiment, cancellation aperture 209.Next door 217 is formed by self-sealing material, and China ink injected in the Chinaink bag 208 via thisnext door 217 beforeblack feeding assembly 202 is installed on the printhead housing 204.Optionally, China ink can inject in the Chinaink bag 208 beforenext door 217 is installed; In case Chinaink bag 208 is filled with, andnext door 217 just is installed to seal this Chinaink bag 208, then should be installed on theprinthead housing 204 by the China ink bag.
Above-mentionedprint head assembly 100 and 200 can adopt any suitable print head body.Fig. 3 A and 3B have represented a kind of embodiment that comprises theprint head body 300 of 10 nozzles.Print head body 300 bysubstrate 301 for example silicon chip form.Nozzle 312 is formed on (Fig. 3 B) on the nozzle face, and PZT (piezoelectric transducer) is formed on (Fig. 3 A) on the back side.Chinaink entrance 302 leads to the pumping chamber (not shown) corresponding with each nozzle 312.Contact-actuating (drive contact) 304 can be used for receiving the signal for each nozzle 312.This signal produces voltage viadrive electrode 306, and describeddrive electrode 306 produces different voltages at the piezoelectric 308 that is positioned under the drive electrode.Piezoelectric 308 deflections are positioned at the pumping chamber below this piezoelectric 308 and make ink droplet fromcorresponding nozzle 312 ejections thereby directly press to.Flexible circuit is connected with the optionally startup of Control Nozzle 312 with drive electrode 306.In one embodiment, flexible circuit directly or indirectly is connected with processor or integrated circuit (for example, via external flexible circuits), and the driving signal of Control Nozzle 312 derives from this processor or integrated circuit.
Referring again to Fig. 1 E, shown inprint head body 106 in theprinthead housing 104 comprise the black entrance that forms along a side of thisprint head body 106, be similar to theprint head body 300 shown in Fig. 3 A-B.Fig. 1 E represents a kind of embodiment of the ink fromprinthead housing 104 to print head body, and this print head body has side China ink entrance asprint head body 300.
Shownexemplary printhead body 300 comprises 10 nozzles, yet also can comprise more or less nozzle.In one embodiment,print head body 300 comprises single-nozzle.Print head body 300 can be used in that on October 8th, 2004 submitted to and name is called the technology described in the U.S. Patent application No.10/962378 of " printhead with film " and/or submit to and name is called the technology described in the U.S. Provisional Patent Application No.60/621507 of " for etched sacrificial substrates " and makes on October 21st, 2004, is incorporated herein the full contents of two applications for your guidance.
Another embodiment of print head body 400 is illustrated among Fig. 4 A and the 4B.In this embodiment, contact-actuating 420 anddrive electrode 422 are formed on the nozzle face.Print head body 402 with 10 nozzles is formed bysubstrate 401,nozzle plate 410 and piezoelectric layer 416.Ten nozzles 412 are formed in the nozzle plate 410.Ground electrode layer 417 is formed on the end face ofnozzle plate 410, and contact-actuating 420 anddrive electrode 422 are formed on the segmentation piezoelectric layer 416.The back gauge ofprint head body 402 is shown among Fig. 4 B and comprises two black roads 428.Ten pumping chamber's fluids in thesubstrate 401 of China inkroad 428 below being formed on the piezoelectric section are communicated with; Each pumping chamber's delivered ink is to corresponding nozzle 412.Illustrated embodiment comprises thesnake shape heater 427 on theback side 426 that is formed onprint head body 402, and it can be used for warming the ink to the expection operating temperature.
Shownexemplary printhead body 402 comprises 10 nozzles, yet thisprint head body 402 also can forming by more or less nozzle.In one embodiment,print head body 402 comprises single-nozzle.
Print head assembly also comprises for the contact face that is electrically connected with signal source (contact face), and be configured to be installed in and be ejected on the matrix with the printing fluid that will accommodate in the inner in the PRN device, this signal source is provided for the optionally signal of starting nozzle.The structure of contact face is different according to the structure of print head body.
For example, Fig. 3 A and 3B represent to have on the back side (i.e. the face relative with nozzle face)print head body 300 of contact-actuating 304.With reference to Fig. 5 A-C,print head body 300 with have lead-in wire 502flexible circuit 500 and be connected, this goes between and 502 is electrically connected with contact-actuating 304 onprint head body 300 back sides.Every the lead-in wire 502 provide signal to contact-actuating 304 optionally to start corresponding nozzle 312.Lead-in wire 502 is electrically connected withcontact 504 on thecontact face 506 that is formed onflexible circuit 500.
Flexible circuit 500 is configured to shown in Fig. 5 C the one side around printhead housing 508.Contact 504 is electrically connected with the external circuit of startingnozzle 312 optionally with signal is provided.For example, with reference to Fig. 6 A, the externalflexible circuits 600 withconnector 602 is connected with thecontact face 506 of flexible circuit 500.Fig. 6 B represents to be configured to receive theinstallation component 604 of five print head assemblies.Each print head assembly comprisescontact face 506, and thiscontact face 506 has thecontact 504 that is connected with external flexible circuits 600.For illustrative purpose, only the print head assembly of end is represented as with externalflexible circuits 600 and is connected, yet it should be understood that a plurality of or all print head assemblies can be connected with external flexible circuits simultaneously.Exemplary installation component 604 comprises with vacuum port in the print head assembly and is connected to provide as mentioned above the meniscus vacuum bar 606 of vacuum pressure to the China ink bag.
In another embodiment, print head assembly is configured to utilize the box installation component to install, described in the annex A that is called " fluid deposition device " in name, be introduced into this specification at this.
In one embodiment, print head assembly is connected with installation component and finishes in the single Connection Step and the electrical connection of print head assembly and being connected from vacuum source to vacuum port.For example, if print head assembly is positioned at installation component, then utilize the one-time positioning step, the contact that is positioned on the contact face of this print head assembly is electrically connected (for example being used for transmitted signal with starting nozzle) with external flexible circuits and/or external equipment, and vacuum port and vacuum source for example meniscus vacuum bar 606 be connected.External flexible circuits is connected with processor or integrated circuit, and the driving signal of nozzle derives from this processor or integrated circuit.
With reference to another embodiment of the contact face of Figure 1A and 4A-B explanation print head assembly, when being configured to have, print head body uses this contact face when being positioned at contact-actuating on the same face with nozzle.Especially with reference to Fig. 4 A,print head body 402 comprises with nozzle 412 and is positioned at contact-actuating 420 on the same face.With reference to Figure 1A, theflexible circuit 160 withcontact face 162 be connected with the one side ofprinthead housing 104 and around the bottom surface of thisprinthead housing 104 to contact with contact-actuating 420 on the nozzle face that is formed on print head body 402.Flexible circuit 160 comprises that otch or opening are to expose nozzle 412.
Be similar to above-mentionedflexible circuit 500 ground and formflexible circuit 160, wherein, thisflexible circuit 160 comprises that the lead-in wire that is connected to contact-actuating 420 is to be provided for optionally starting the signal of corresponding nozzle 412.Flexible circuit 160 comprises that the contact face 164 withcontact 166 is to be electrically connected with the external circuit that drives signal is provided to nozzle.For example, referring again to Fig. 6 A, the externalflexible circuits 600 withconnector 602 is connected with thecontact face 162 of flexible circuit 160.Print head assembly 100 can be installed in theinstallation component 604 shown in Fig. 6 B and with externalflexible circuits 600 and be connected.
With reference to Fig. 7 A-E, a kind of alternative embodiment of expression print head assembly 700.This embodiment is similar to print head assembly shown in Figure 1 substantially.In theprint head assembly 700 shown in Fig. 7 A-E,black entrance 724 and Mo Dao 726 are included in the Mo Zhu 702, and this Chinaink post 702 is formed withprinthead housing 704 and separates.Hole 706 is formed in the bottom of theprinthead housing 704 that is configured to receiveblack post 702.
Be similar to reference to theprint head assembly 100 described inks shown in Figure 1A-H from self-supporting container (China ink bag) 708 inks to print head body 706.That is to say, Mo Zhu 702 comprises finger 732 and groove 734.Chinaink feeding assembly 703 comprises the discharge head 718 that also hasfinger 736, and thisfinger 736 is radial fromcenter hub 739 stretches out and separate via stream 738.Stream 738 provides from the ink of China ink bag 708.At detent position,seal 710 contacts andshutoff stream 738 with the bottom surface of discharge head 718; The Chinaink finger 736 of can not flowing through.Finger 714 in the discharge head 718 applies for the downward force to seal 710 pressurizations.
In the release position, the bottom of discharge head 718 contacts withblack entrance 724, and this Chinaink entrance 724 can compress thespring 714 in the discharge head 718.Seal 710 is oriented to cross the terminal ofblack entrance 724 and do not contact with the bottom of discharge head 718; Stream 738 is no longer byseal 710 shutoff.Thereby China ink can flow via thestream 738 between thefinger 736 that is formed on discharge head 718 from Chinaink bag 708, and flows into theblack road 726 that is formed in this China inkentrance 724 via the groove 734 that is formed in theblack entrance 724.
Especially with reference to Fig. 7 C and 7D, Mo Zhu 702 can be connected with flexible circuit withprint head body 706 and be connected.Flow throughblack road 726 and enter thisprint head body 706 via the hole that forms corresponding to the pumping chamber in theprint head body 706 of China ink, as shown.In the embodiment shown, the part of flexible circuit 730 is between the end face of black base for post section 705 and print head body 706.Flexible circuit 730 provides for the actuator in theprint head body 706 and drives signal to activate nozzle.The second portion 740 of flexible circuit is positioned on the end face of black base for post section 705.In one embodiment, heating element heater 742 and thermistor (not shown) are included on the bottom surface of second portion 740 of the flexible circuit that contacts with black base for post section 705.Optionally, electrostatic releaser also can be included on the second portion 740 of flexible circuit.Themain part 744 of flexible circuit 730 is connected with the outer surface ofprinthead housing 704 shown in Fig. 7 E.With reference to the described similar fashion of other embodiment, flexible circuit 730 is connected with external flexible circuits according to as above, and this external flexible circuits provides the processor or the integrated circuit that drive signal to be connected directly or indirectly with to the nozzle in theprint head body 706.
Print head assembly 700 also can be installed in the installation component shown in Fig. 6 B, perhaps in the box installation component described in annex A, perhaps in other structure of erecting device.Similarly,print head assembly 700 is connected with installation component to finish to be electrically connected in the single step and is connected with vacuum, as above described with reference to other embodiment.
As mentioned, China ink only is an example of printing fluid.It should be understood that to claim that China ink only is for illustrative purpose for printing fluid, and utilize adjective " China ink " to represent that the parts in the above-mentioned print head assembly also are schematic.That is to say, claim that passage or feeding assembly are for illustrative purpose for " black entrance " or " black feeding assembly ", also can adopt and more generally call for example " printing fluid entrance " or " printing liquid supply assembly ".In addition, as mentioned, for illustrative purpose, use droplet ejection module is called as print head assembly, yet its purposes is wider than in itself printing and can be used for spraying any type droplet for various purposes.
In whole specification and claims, term for example the use of " front " and " afterwards " and " top " and " end " only for illustrative purpose, with various assemblies and other element of distinguishing print head assembly described here.The use at " front " and " afterwards " and " top " and " end " does not hint the specific orientation of print head assembly.
Although more than describe some embodiment in detail, other distortion also is possible.Other embodiment drops in the scope of following claims.
The application requires to enjoy and submitted on December 17th, 2004, name be called " single-use droplet ejection module " and sequence number be submit in unsettled U.S. Provisional Application and on July 13rd, 2005 of No.60/637254, name is called " single-use droplet ejection module " and sequence number is the priority of the unsettled U.S. Provisional Application of No.60/699134, is incorporated herein two full contents of applying for for your guidance.The application relates to by Andreas Bibl and Melvin L.Biggs and submitting to simultaneously and name is called the U. S. application of " print head assembly ".