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CN101012741A - Method for lowing energy-consumption and increasing output by changing elasticity modulus of pumping rod and special apparatus - Google Patents

Method for lowing energy-consumption and increasing output by changing elasticity modulus of pumping rod and special apparatus
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Publication number
CN101012741A
CN101012741ACN 200710001138CN200710001138ACN101012741ACN 101012741 ACN101012741 ACN 101012741ACN 200710001138CN200710001138CN 200710001138CN 200710001138 ACN200710001138 ACN 200710001138ACN 101012741 ACN101012741 ACN 101012741A
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mrow
sucker rod
mfrac
msub
rod
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王德民
王研
朱君
孙雅丽
梁跃东
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Daqing Oilfield Co Ltd
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Daqing Oilfield Co Ltd
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Abstract

The invention relates to a method, which makes use of modifying the elastic modulus of sucker rod to decrease energy consumption and improve the output and is applied in the oil field manual lifting area. It mainly aims at lower rod pump efficiency and system efficiency of prior pumping well, bigger energy consumption transferred to ground pumping unit by the pumping rod in the rod pumping system and bigger influence to underground pump efficiency. It is characterized in that a sucker rod buffer made of elastic components is used to change the elastic modulus of sucker rod so that the natural frequency of sucker rod satisfies the formula (1) and then it can add the over-stroke to the utmost extent, improve the output, save energy and decrease consumption.

Description

Method for reducing energy and increasing yield by changing elastic modulus of sucker rod string and special device
The technical field is as follows:
the invention relates to an energy-saving and consumption-reducing technology for a rod-pumped well in the field of artificial lifting of oil fields, in particular to a method for reducing energy consumption and increasing yield by changing the elastic modulus of a rod string.
Background art:
because the load of the pumping unit is alternating load, the pumping efficiency and the system efficiency of the existing pumping unit well in the oil field are low, the average pumping efficiency is only about 45.2 percent, and the average system efficiency is only 24 percent. One of the influencing factors is the presence of inertia and vibration loads, depending on the cause. In particular, in a pumping unit system, a sucker rod string of about 1000m deforms in the underground working process, so that inertia and vibration loads exist, the energy loss transmitted by a ground pumping unit is large, and the influence on the pumping efficiency of the underground pumping unit is also large. In order to solve the problem, people have developed a glass fiber reinforced plastic sucker rod, which aims to reduce the weight of a rod body and change the elastic modulus of a sucker rod string, thereby achieving the effects of improving the pump efficiency, saving energy and reducing consumption. However, the sucker rod cannot change the elastic modulus of the whole sucker rod string due to only changing the elastic modulus of the sucker rod, so the optimal value is not reached, and the sucker rod has short service life, and the string is not applied on a large scale for the above reasons.
The invention content is as follows:
in order to solve the problems of large energy loss of the oil pumping unit and low pumping efficiency of the underground oil well pump caused by inertia and vibration load existing in the underground working process of the sucker rod string, the invention provides a method for reducing energy and increasing yield by changing the elastic modulus of the sucker rod string and a buffer specially designed for implementing the method.
The technical scheme of the invention is as follows: a method for reducing energy and increasing production by changing the elastic modulus of a sucker rod string is characterized in that: the sucker rod is provided with a plurality of buffers, so that the whole sucker rod string satisfies the following formula (1),
<math> <mrow> <mfrac> <mn>3</mn> <mn>4</mn> </mfrac> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>+</mo> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>T</mi> <mi>cyj</mi> </msub> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>1</mn> <mo>)</mo> </mrow> </mrow> </math>
wherein t isnThe vibration period of the sucker rod string, delta T is the lag time after the sucker rod is loaded and before vibration occurs, TcyjThe working period of the pumping unit.
When the formula (1) is met, the over-stroke generated by the oil well pump is maximum, and the pump efficiency is highest.
When the cross-sectional area of the selected buffer is the same as that of the sucker rod, the elastic modulus of the sucker rod string can be obtained according to the formula (2).
Wherein:
Egeneral assembly-the modulus of elasticity, MPa, of the sucker rod string after the bumper has been applied;
Erod-modulus of elasticity of sucker rod string, MPa;
Eslow-individual bumper modulus of elasticity, MPa;
l-total sucker rod string length, m;
l-length of single buffer, m;
x-the number of installed buffers;
in addition, if the method is simply implemented according to the natural frequency formula of the conventional sucker rod string, the error is found to be large through experimental verification, so the natural frequency f of the sucker rod string can be obtained according to the following formula (3) for reducing the error.
<math> <mrow> <mi>f</mi> <mo>=</mo> <mfrac> <msqrt> <mfrac> <mi>EA</mi> <mrow> <mfrac> <mrow> <msub> <mi>q</mi> <mi>r</mi> </msub> <msup> <mi>l</mi> <mn>2</mn> </msup> </mrow> <mn>3</mn> </mfrac> <mo>+</mo> <mi>kl</mi> </mrow> </mfrac> </msqrt> <mrow> <mn>2</mn> <mi>&pi;</mi> </mrow> </mfrac> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>3</mn> <mo>)</mo> </mrow> </mrow> </math>
Wherein: f-natural frequency of sucker rod string, Hz;
e-the modulus of elasticity of the sucker rod string;
a-cross-sectional area of sucker rod, m2
qr-mass per meter of sucker rod, kg;
l-oil pump depth, m;
k-correction factor;
wherein K is determined according to the following rule:
phi 25 rod phi 83 pump, k equals 271;
phi 25rod phi 70 pump, k 400;
phi 22rod phi 70 pump, k is 291.3;
phi 22 rod phi 57 pump, k 341.3;
phi 22rod phi 44 pump, k 391.3;
the invention has the following beneficial effects: the invention utilizes the rule that the oil well pump generates the maximum over stroke and the maximum pump efficiency, and a proper number of buffers are arranged on the sucker rod at proper positions according to specific conditions, so that the natural vibration frequency of the rod column is the optimal vibration frequency, and the elastic modulus corresponding to the optimal natural frequency is the optimal elastic modulus, thereby realizing the energy conservation, consumption reduction and yield increase of the oil pumping unit.
Description of the drawings:
FIG. 1 is a measured work graph of the Daqing oilfield highs 111-52 wells.
FIG. 2 is a graph of the upper stroke sucker rod string vibration.
FIG. 3 is a graph of down stroke sucker rod string vibration.
FIG. 4 is an over-stroke state indicator diagram.
Fig. 5 is an indicator diagram of the energy saving state.
Fig. 6 is a sectional view of a bumper structure.
Fig. 7 is a schematic view of the structure of the pumping unit after the implementation of the invention.
Figure 8 is a schematic view of the vibration curve of the pump.
FIG. 9 is a sucker rod damping model.
FIG. 10 is a finite element model of a sucker rod string.
FIG. 11 is a diagram of a suspension indicator diagram for an original well and simulated overstroke conditions of B1-72-555.
In the figure, 1-a pumping unit, 2-a rope hanger, 3-a pumping rod, 4-a pumping rod buffer, 5-an oil pipe, 6-a sleeve, 7-an oil well pump, 8-a pull rod joint, 9-a sleeve, 10-an elastic rubber part, 11-a retainer ring nut, 12-an upper nut joint, 13-a lower nut joint and 14-a pumping rod joint.
The specific implementation mode is as follows:
the invention will be further described with reference to the accompanying drawings in which:
the conceptual process of the present invention is first described.
In the working process of the pumping well, the pumping rod is continuously stretched and compressed under the action of self weight and alternating liquid column load, and generates elastic deformation and longitudinal vibration. Vibration and deformation consume part of the motor power, so that the energy consumption of the pumping well is high, and the system efficiency is low.
As shown in FIG. 1, which is a measured diagram for a high 111-52 well, it can be seen from the diagram that the rod string vibrates many times during a stroke and the amplitude gradually decreases. Statistics show that the natural frequency of the sucker rod is about 6 times of the working frequency of the pumping unit. Therefore, the natural frequency of the sucker rod is reduced or the working frequency of the oil pumping unit is increased, so that the sucker rod and the oil pumping unit are matched, liquid is lifted by utilizing the elastic energy of the rod column, the energy consumption is saved, the over-stroke is realized, and the pump efficiency is improved.
In order to fully utilize the elastic energy stored by the rod column due to elastic deformation, the optimal matching relation between the vibration frequency of the rod column and the working frequency of the pumping unit is found out, and the vibration frequency of the rod column is analyzed.
The time is used as the abscissa, and the deformation of the column under the action of the liquid column is used as the ordinate to draw the vibration curve of the column, and graphs shown in fig. 2 and 3 are prepared.
When the horse head is positioned at the upper dead center or the lower dead center, if the self vibration of the sucker rod is at the maximum position of compression deformation or tensile deformation at the moment, namely 3/4 periods of self vibration of the rod column as shown in an upper stroke diagram of fig. 2, the plunger stroke of the sucker rod is maximum at the moment, the load on a suspension point is minimum, the load on a suspension point is maximum, and the over-stroke is maximum; as shown in the lower stroke diagram of fig. 3, if the self-vibration of the sucker rod string is at the vibration origin position, i.e. 1 period of the self-vibration of the sucker rod string, the oil well pump does not generate overstroke at this time, and the elastic energy generated by the elastic deformation of the sucker rod string is used for lifting liquid, so that the working energy loss of the oil pumping unit is minimum, and the energy conservation is maximum;
the design key of the invention is formed by the analysis, namely if the working period of the pumping unit is TcyjThe period of vibration of the sucker rod is tnConsidering the influence of the loading time delta t on the vibration period of the sucker rod, wherein the delta t is the lag time from the loading of the sucker rod to the generation of vibration, and when the vibration period t of the sucker rod isnWorking period T of pumping unitcyjConform to <math> <mrow> <mfrac> <mn>3</mn> <mn>4</mn> </mfrac> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>+</mo> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>T</mi> <mi>cyj</mi> </msub> </mrow> </math>When the oil pump is in relation, the over-stroke generated by the oil pump is the largest, and the pump efficiency is the highest; when the vibration period t of the sucker rodnWorking period T of pumping unitcyjConform to <math> <mrow> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>+</mo> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>T</mi> <mi>cyj</mi> </msub> </mrow> </math>And when the energy consumption is related, the energy consumption is minimum, and the energy is saved to the maximum.
Determined by the above-mentioned relationshipThe natural frequency of the vibration of the pole is the optimal vibration frequency, and the elastic modulus corresponding to the optimal natural frequency is the optimal elastic modulus. In this state, the ideal indicator diagram shape is shown in fig. 4 and 5. Wherein P isRod: load on the column, PQuiet: rod and fluid column loads, PA: bottom dead center load at overstroke condition, PC: top dead center load at over stroke condition. In the figure, a solid line indicator diagram is an over-stroke indicator diagram and an energy-saving state indicator diagram, and a dotted line is a static indicator diagram.
Then, can this formula theoretically be supported? The following is the proof process:
the pumping rod is driven by the horsehead suspension point to do up-and-down reciprocating linear motion, in the motion process, the pumping rod is similar to a spring to generate axial vibration, the vibration model can be simplified into forced vibration generated by a single-degree-of-freedom system under the action of simple harmonic excitation, and the law of simple harmonic vibration is known as
<math> <mrow> <mi>y</mi> <mo>=</mo> <mfrac> <mi>s</mi> <mn>2</mn> </mfrac> <mrow> <mo>(</mo> <mn>1</mn> <mo>-</mo> <mi>cos</mi> <mrow> <mo>(</mo> <mi>&omega;t</mi> <mo>)</mo> </mrow> <mo>)</mo> </mrow> </mrow> </math>
Wherein s is the stroke of the pumping unit, and omega is the frequency of the pumping unit.
When the static balance position when y is 0 is selected as the coordinate origin, the coordinate axis x is positive vertically downwards, and x and y are the absolute displacement of the mass and the suspension point respectively, the system motion differential equation is
Figure A20071000113800082
Wherein m is system mass, c is system damping, k is the rigidity of the sucker rod, the simple harmonic vibration formula is substituted into the formula to obtain the absolute motion differential equation of forced vibration of the sucker rod under simple harmonic excitation
The equation is a second-order constant coefficient heterogeneous differential equation, and the solution form of the equation is obtained by superposing a general solution of the homogeneous equation and a special solution of the heterogeneous equation. Homogeneous equationThe general solution of (A) is as follows:
<math> <mrow> <mi>X</mi> <mo>=</mo> <msup> <mi>e</mi> <mrow> <mfrac> <mrow> <mo>-</mo> <mi>c</mi> </mrow> <mrow> <mn>2</mn> <mi>m</mi> </mrow> </mfrac> <mi>t</mi> </mrow> </msup> <mrow> <mo>(</mo> <msub> <mi>x</mi> <mn>0</mn> </msub> <mi>cos</mi> <mrow> <mo>(</mo> <msub> <mi>&omega;</mi> <mi>n</mi> </msub> <mi>t</mi> <mo>)</mo> </mrow> <mo>+</mo> <mfrac> <mrow> <mi>c</mi> <mo>/</mo> <mrow> <mo>(</mo> <mn>2</mn> <mi>m</mi> <mo>)</mo> </mrow> <msub> <mi>x</mi> <mn>0</mn> </msub> </mrow> <mi>&omega;</mi> </mfrac> <mi>sin</mi> <mrow> <mo>(</mo> <msub> <mi>&omega;</mi> <mi>n</mi> </msub> <mi>t</mi> <mo>)</mo> </mrow> <mo>)</mo> </mrow> </mrow> </math>
can be written as: <math> <mrow> <mi>X</mi> <mo>=</mo> <msup> <mi>Ae</mi> <mrow> <mfrac> <mrow> <mo>-</mo> <mi>c</mi> </mrow> <mrow> <mn>2</mn> <mi>m</mi> </mrow> </mfrac> <mi>t</mi> </mrow> </msup> <mi>sin</mi> <mrow> <mo>(</mo> <msub> <mi>&omega;</mi> <mi>n</mi> </msub> <mi>t</mi> <mo>)</mo> </mrow> </mrow> </math>
which is that the temperature of the molten steel is controlled, <math> <mrow> <mi>A</mi> <mo>=</mo> <mfrac> <msub> <mi>v</mi> <mn>0</mn> </msub> <msub> <mi>&omega;</mi> <mi>n</mi> </msub> </mfrac> <mo>,</mo> </mrow> </math>v0the speed of movement of the pump is caused to the column of oil applied to the pump.
The special solution of the non-homogeneous equation is:
x*=a1cos(ωt)+b1sin(ωt)+s/2
wherein, <math> <mrow> <msub> <mi>a</mi> <mn>1</mn> </msub> <mo>=</mo> <mfrac> <mrow> <msup> <mi>k</mi> <mn>2</mn> </msup> <mi>s</mi> <mo>+</mo> <msup> <mi>c</mi> <mn>2</mn> </msup> <mi>s</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <mi>ksm</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> </mrow> <mrow> <mn>2</mn> <mrow> <mo>(</mo> <mn>2</mn> <mi>km</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <msup> <mi>m</mi> <mn>2</mn> </msup> <msup> <mi>&omega;</mi> <mn>4</mn> </msup> <mo>-</mo> <msup> <mi>c</mi> <mn>2</mn> </msup> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <msup> <mi>k</mi> <mn>2</mn> </msup> <mo>)</mo> </mrow> </mrow> </mfrac> <mo>,</mo> </mrow> </math>
<math> <mrow> <msub> <mi>b</mi> <mn>1</mn> </msub> <mo>=</mo> <mfrac> <mrow> <mi>m</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <mi>k</mi> </mrow> <mi>c&omega;</mi> </mfrac> <mo>&CenterDot;</mo> <mfrac> <mrow> <msup> <mi>k</mi> <mn>2</mn> </msup> <mi>s</mi> <mo>+</mo> <msup> <mi>c</mi> <mn>2</mn> </msup> <mi>s</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <mi>ksm</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> </mrow> <mrow> <mn>2</mn> <mrow> <mo>(</mo> <mn>2</mn> <mi>km</mi> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <msup> <mi>m</mi> <mn>2</mn> </msup> <msup> <mi>&omega;</mi> <mn>4</mn> </msup> <mo>-</mo> <msup> <mi>c</mi> <mn>2</mn> </msup> <msup> <mi>&omega;</mi> <mn>2</mn> </msup> <mo>-</mo> <msup> <mi>k</mi> <mn>2</mn> </msup> <mo>)</mo> </mrow> </mrow> </mfrac> <mo>-</mo> <mfrac> <mi>ks</mi> <mrow> <mn>2</mn> <mi>c&omega;</mi> </mrow> </mfrac> </mrow> </math>
the general solution of the equation is:
Figure A200710001138000810
the above equation shows that the vibration of the sucker rod is composed of two parts, the first term represents free vibration, the system free vibration can be attenuated due to the existence of damping, and the second term is forced vibration, the forced vibration is caused by the displacement of a suspension point, and the frequency of the forced vibration is the same as that of the oil pumping unit.
According to the function, a vibration curve of the oil well pump can be drawn, as shown in fig. 8. It can be known from the curve that when the wave crest of free vibration of the sucker rod is identical to the wave crest of forced vibration, the stroke of the oil pump can be maximized under a certain pumping condition. The time for the free vibration to reach the maximum displacement satisfies the following conditions:
<math> <mrow> <msub> <mi>&omega;</mi> <mi>n</mi> </msub> <mi>t</mi> <mo>=</mo> <mfrac> <mn>3</mn> <mn>2</mn> </mfrac> <mi>&pi;</mi> </mrow> </math>
<math> <mrow> <mi>t</mi> <mo>=</mo> <mfrac> <mrow> <mn>3</mn> <mi>&pi;</mi> </mrow> <mrow> <mn>2</mn> <msub> <mi>&omega;</mi> <mi>n</mi> </msub> </mrow> </mfrac> <mo>=</mo> <mfrac> <mn>3</mn> <mn>4</mn> </mfrac> <msub> <mi>t</mi> <mi>n</mi> </msub> </mrow> </math>
the time for the forced vibration to reach the maximum displacement satisfies:
ωt=π
<math> <mrow> <mi>t</mi> <mo>=</mo> <mfrac> <mi>&pi;</mi> <mi>&omega;</mi> </mfrac> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <mi>T</mi> </mrow> </math>
can obtain the product
34tn=12T
Considering that the length of the sucker rod is generally more than 1000m, the time is required for the disturbance of the wellhead to be transmitted to the underground, therefore, considering the influence formula can be written as
<math> <mrow> <mfrac> <mn>3</mn> <mn>4</mn> </mfrac> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>+</mo> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>T</mi> <mi>cyj</mi> </msub> </mrow> </math>
Wherein, tnFor the period of vibration of the sucker rod, Δ T is the lag time after the sucker rod is loaded until vibration occurs, TcyjThe vibration period of the rod-pumped well.
Therefore, the formula is proved to be satisfied, the over-stroke generated by the oil well pump is the largest, and the pump efficiency is the highest.
The concrete realization of the invention is that a plurality of buffers 4 are considered to be arranged on thesucker rod 3, so that the whole sucker rod string satisfies the following formula (1),
<math> <mrow> <mfrac> <mn>3</mn> <mn>4</mn> </mfrac> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>+</mo> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>T</mi> <mi>cyj</mi> </msub> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>1</mn> <mo>)</mo> </mrow> </mrow> </math>
wherein t isnThe vibration period of the sucker rod string, delta T is the lag time after the sucker rod is loaded and before vibration occurs, TcyjThe working period of the pumping unit. When the formula (1) is met, the over-stroke generated by the oil well pump is maximum, and the pump efficiency is highest.
When the cross-sectional area of the selected buffer is the same as that of the sucker rod, the elastic modulus of the sucker rod string can be obtained according to the formula (2).
Figure A20071000113800101
Wherein:
Egeneral assembly-the modulus of elasticity, MPa, of the sucker rod string after the bumper has been applied;
Erod-modulus of elasticity of sucker rod string, MPa;
Eslow-individual bumper modulus of elasticity, MPa;
l-total sucker rod string length, m;
l-length of single buffer, m;
x-the number of installed buffers;
in addition, if the method is simply implemented according to the natural frequency formula of the conventional sucker rod string, the error is found to be large through experimental verification, so the natural frequency f of the sucker rod string can be obtained according to the following formula (3) for reducing the error.
<math> <mrow> <mi>f</mi> <mo>=</mo> <mfrac> <msqrt> <mfrac> <mi>EA</mi> <mrow> <mfrac> <mrow> <msub> <mi>q</mi> <mi>r</mi> </msub> <msup> <mi>l</mi> <mn>2</mn> </msup> </mrow> <mn>3</mn> </mfrac> <mo>+</mo> <mi>kl</mi> </mrow> </mfrac> </msqrt> <mrow> <mn>2</mn> <mi>&pi;</mi> </mrow> </mfrac> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>3</mn> <mo>)</mo> </mrow> </mrow> </math>
Wherein: f-natural frequency of sucker rod string, Hz;
e-the modulus of elasticity of the sucker rod string;
a-cross-sectional area of sucker rod, m2
qr-kg mass per meter of sucker rod;
l-oil pump depth, m;
k-correction factor;
wherein K is determined according to the following rule:
phi 25 rod phi 83 pump, k equals 271;
phi 25rod phi 70 pump, k 400;
phi 22rod phi 70 pump, k is 291.3;
phi 22 rod phi 57 pump, k 341.3;
phi 22rod phi 44 pump, k 391.3.
The reason why the correction of the sucker rod string natural frequency calculation formula is required is that the value calculated by the conventional formula has a larger error than the actually measured value, and therefore, it is considered necessary to correct the error. The K value was obtained by summarizing a large amount of experimental data.
The following is an example of a specific implementation:
taking north 1-72-555 as an example, the well pump has the depth of 944m, the diameter of the sucker rod is phi 25mm, the diameter of the oil pipe is phi 76mm, the diameter of the oil pump is phi 70mm, the working fluid level depth is 587m, the stroke is 2.93m, and the stroke time is 9.2min-1And yield 62t, water content 95%.
Therod string 3 of the rod pumped well 1 comprises:sucker rod 3,oil pipe 5, oil-well pump 7 and liquid column quality. Thesucker rod 3 in the pumping well is an elastic body, the lower end of the sucker rod is connected with anoil well pump 7, and thesucker rod 3 and a plunger of theoil well pump 7 reciprocate up and down to pump liquid in the well under the drive of thepumping unit 1 and lift the liquid to the ground. During the up stroke, the weight of the liquid column acts on theoil well pump 7, the 3 columns of the sucker rod generate tensile deformation, the deformation length is lambda, and the deformation time is delta t. On the down stroke, therod string 3 is unloaded, the weight of the fluid column acts on thetubing 5, and therod string 3 undergoes compression deformation. Thesucker rod 3 is continuously stretched and compressed under the action of alternating load of the liquid column, generates longitudinal vibration while reciprocating up and down, and simultaneously stores and releases elastic energy generated by deformation and vibration.
In order to make the whole sucker rod string satisfy the formula (1), the vibration period t of the sucker rod string is first specified according to the formula (3)nThe calculation of (1):
<math> <mrow> <mi>f</mi> <mo>=</mo> <mfrac> <msqrt> <mfrac> <mi>EA</mi> <mrow> <mfrac> <mrow> <msub> <mi>q</mi> <mi>r</mi> </msub> <msup> <mi>l</mi> <mn>2</mn> </msup> </mrow> <mn>3</mn> </mfrac> <mo>+</mo> <mi>kl</mi> </mrow> </mfrac> </msqrt> <mrow> <mn>2</mn> <mi>&pi;</mi> </mrow> </mfrac> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>3</mn> <mo>)</mo> </mrow> </mrow> </math>
period t of vibration of sucker rod stringnComprises the following steps:
<math> <mrow> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>=</mo> <mfrac> <mn>1</mn> <mi>f</mi> </mfrac> <mo>=</mo> <mfrac> <mrow> <mn>2</mn> <mi>&pi;</mi> </mrow> <msqrt> <mfrac> <mi>EA</mi> <mrow> <mfrac> <mrow> <msub> <mi>q</mi> <mi>r</mi> </msub> <msup> <mi>l</mi> <mn>2</mn> </msup> </mrow> <mn>3</mn> </mfrac> <mo>+</mo> <mi>kl</mi> </mrow> </mfrac> </msqrt> </mfrac> </mrow> </math>
wherein: f-natural frequency of sucker rod, Hz;
e-the modulus of elasticity of the sucker rod string;
a-cross sectional area ofsucker rod 3, m2
qr-mass per meter, kg, of thesucker rod 3;
l-depth ofoil well pump 7, m;
k-correction factor (phi 25rod phi 70 pump, K400).
Secondly, the calculation of the lag time delta t from the loading of the sucker rod to the vibration generation is shown as follows:
the displacement length of the suspension point of the oil pumping unit at any moment is as follows:
<math> <mrow> <mi>S</mi> <mo>=</mo> <mfrac> <msub> <mi>S</mi> <mi>max</mi> </msub> <mn>2</mn> </mfrac> <mrow> <mo>(</mo> <mn>1</mn> <mo>-</mo> <mi>cos</mi> <mi>&omega;t</mi> <mo>)</mo> </mrow> </mrow> </math>
the up-stroke liquid column acts on the plunger of the oil well pump, and the deformation of the sucker rod column and the oil pipe is lambda:
<math> <mrow> <mi>&lambda;</mi> <mo>=</mo> <mfrac> <mrow> <msub> <mi>P</mi> <mi>y</mi> </msub> <mi>l</mi> </mrow> <mrow> <mi>E</mi> <msub> <mi>f</mi> <mi>r</mi> </msub> </mrow> </mfrac> <mrow> <mo>(</mo> <mn>1</mn> <mo>+</mo> <mfrac> <mi>A</mi> <msub> <mi>f</mi> <mi>P</mi> </msub> </mfrac> <mo>)</mo> </mrow> </mrow> </math>
when the displacement of the suspension point of the oil pumping unit is equal to the deformation of the oil pumping unit: i.e., λ ═ S, the pumping unit has operated at time Δ t.
<math> <mrow> <mi>&lambda;</mi> <mo>=</mo> <mfrac> <msub> <mi>S</mi> <mi>max</mi> </msub> <mn>2</mn> </mfrac> <mrow> <mo>(</mo> <mn>1</mn> <mo>-</mo> <mi>cos</mi> <mi>&omega;&Delta;t</mi> <mo>)</mo> </mrow> </mrow> </math>
This yields:
<math> <mrow> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mrow> <mi>arccos</mi> <mrow> <mo>(</mo> <mn>1</mn> <mo>-</mo> <mfrac> <mrow> <mn>2</mn> <mi>&lambda;</mi> </mrow> <msub> <mi>S</mi> <mi>max</mi> </msub> </mfrac> <mo>)</mo> </mrow> </mrow> <mi>&omega;</mi> </mfrac> </mrow> </math>
in the formula: smax-beam-pumping unit suspension point maximum stroke length, m;
s-stroke length m of suspension point of pumping unit at any time;
omega-the angular velocity of rotation of the crank of the pumping unit, rad/s, <math> <mrow> <mi>&omega;</mi> <mo>=</mo> <mfrac> <mrow> <mn>2</mn> <mi>&pi;n</mi> </mrow> <mn>60</mn> </mfrac> <mo>;</mo> </mrow> </math>
Pr-the weight of the liquid column of the working fluid level of the well, N;
fpoil pipe cross-sectional area, m2
TCYJ-the time of one stroke of the pumping unit, s;
TCYJ=60n,n is the stroke frequency of thepumping unit 1, min-1
By substituting the above equations into equation (1), since only one E is unknown and other quantities are known or can be measured, the value of E can be determined, i.e., the overall modulus of elasticity of the sucker rod string can be determined when equation (1) is satisfied.
The number of sucker rod buffers 4 that need to be specifically added to achieve the overall modulus of elasticity of the sucker rod string determined in the previous step is determined below.
First, as shown in fig. 6, the concrete structure of the sucker rod buffer 4 used in this example is that the sucker rod buffer 4 is mainly composed of a sucker rod joint 14, atie rod joint 8, an upper nut joint 12, a plurality of annular rubberelastic members 10, anut baffle ring 11, a lower nut joint 13 and asleeve 9, wherein the plurality of rubberelastic members 10 are sequentially connected in thesleeve 9, when the buffer 4 is in operation, a part of well fluid enters from the gap in thesleeve 9, and the sucker rod joint 14 is connected with thesucker rod 3.
When thepumping unit 1 works, the load born by the pumpingrod 3 is alternating load, and the buffer stretches under the action of the alternating load, so that the buffer effect of reducing vibration load and inertia load is achieved. Thesleeve 9 of the downhole buffer 4 is provided with drainage holes to allow drainage of well fluid entering the downhole buffer 4 when it is pressurized.
The calculation formula of the elastic modulus of the sucker rod after the buffer is added is changed as follows:
Figure A20071000113800133
wherein:
Egeneral assembly-the overall modulus of elasticity, MPa, of the sucker rod string after the bumper has been applied;
Erod-modulus of elasticity of sucker rod string, MPa;
Eslow-individual bumper modulus of elasticity, MPa;
l-total sucker rod string length, m;
l-length of single buffer, m;
x-the number of the installation buffers;
the above formula for calculating the change of the elastic modulus of the sucker rod after the buffer is added is derived by the following formula:
rigidity of the sucker rod:
Figure A20071000113800141
total rigidity of the sucker rod after the buffer is added:
the damper stiffness kurtosis can be measured by testing, then:
Figure A20071000113800143
then
Figure A20071000113800144
When the cross-sectional area of the sucker rod column is the same as that of the buffer, the cross-sectional area of the sucker rod column is equal to that of the buffer
Figure A20071000113800146
To this end, since the length of the sucker rod string, the length of the individual buffer, the elastic modulus of the individual buffer, and the original elastic modulus of the sucker rod string are all known or measurable, then the E can be givenGeneral assemblyThe number of buffers to be added is obtained.
And (4) performing simulation calculation on the energy-saving effect of the pumping well after the buffer is installed by adopting a finite element method. The method comprises the steps of establishing a mechanical model according to actual parameters of an oil well, as shown in figure 9, and then dividing units to generate a finite element model, as shown in figure 10; and applying boundary conditions on the well and the well to the finite element model, fixing the displacement of the oil well pump in UX and UZ directions (note: UY direction is the axial direction of the sucker rod) under the well, establishing a mass unit at the upper end of the oil well pump, simulating an oil column, and simulating the change of the mass of the oil column by changing the real constant change of the mass unit. And (3) fixing displacement in the UX and UZ directions at the wellhead, and applying displacement loading, namely applying sinusoidal motion to the suspension point. Then, a transient analysis method is adopted for solving, and loads, axial displacements and the like of all nodes can be obtained.
In this example, it was calculated that 49 sucker rod buffers would need to be installed on the downhole pump to achieve the desired over-stroke condition. After finite element simulation, the diagram of the suspension point is shown in FIG. 11. At this time, compared with the normal state, the stroke of the underground pump is increased by 0.441m, 19 percent and the daily oil increment is 0.589 t.

Claims (4)

1. A method for reducing energy and increasing production by changing the elastic modulus of a sucker rod string is characterized in that: a plurality of buffers (4) are arranged on the sucker rod (3) to ensure that the whole sucker rod string satisfies the following formula (1),
<math> <mrow> <mfrac> <mn>3</mn> <mn>4</mn> </mfrac> <msub> <mi>t</mi> <mi>n</mi> </msub> <mo>+</mo> <mi>&Delta;t</mi> <mo>=</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <msub> <mi>T</mi> <mi>cyi</mi> </msub> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>1</mn> <mo>)</mo> </mrow> </mrow> </math>
wherein t isnThe vibration period of the sucker rod string, delta T is the lag time after the sucker rod is loaded and before vibration occurs, TcyiIs the working period of the oil pumping unit,
when the formula (1) is met, the over-stroke generated by the oil well pump is maximum, and the pump efficiency is highest.
2. The method of claim 1 wherein the pumping rod string is modified to reduce the elastic modulus and increase the production yield by: the cross-sectional area of the selected buffer is the same as that of the sucker rod, and the elastic modulus of the sucker rod string is obtained according to the formula (2):
Figure A2007100011380002C2
wherein:
Egeneral assembly-the modulus of elasticity, MPa, of the sucker rod string after the bumper has been applied;
Erod-modulus of elasticity of sucker rod string, MPa;
Eslow-individual bumper modulus of elasticity, MPa;
l-total sucker rod string length, m;
l-length of single buffer, m;
x-the number of installed buffers;
3. a method of stimulation by modifying the rod string elastic modulus lowering according to claim 1 or 2, characterized in that: the natural frequency f of the sucker rod string is obtained according to the following formula (3):
<math> <mrow> <mi>f</mi> <mo>=</mo> <mfrac> <msqrt> <mfrac> <mi>EA</mi> <mrow> <mfrac> <mrow> <msub> <mi>q</mi> <mi>r</mi> </msub> <msup> <mi>l</mi> <mn>2</mn> </msup> </mrow> <mn>3</mn> </mfrac> <mo>+</mo> <mi>kl</mi> </mrow> </mfrac> </msqrt> <mrow> <mn>2</mn> <mi>&pi;</mi> </mrow> </mfrac> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mo>.</mo> <mrow> <mo>(</mo> <mn>3</mn> <mo>)</mo> </mrow> </mrow> </math>
wherein: f-natural frequency of sucker rod string, Hz;
e-the modulus of elasticity of the sucker rod string;
a-cross-sectional area of sucker rod, m2
qr-mass per meter of sucker rod, kg;
l-oil pump depth, m;
k-correction factor;
wherein K is determined according to the following rule:
phi 25 rod phi 83 pump, k equals 271;
phi 25 rod phi 70 pump, k 400;
phi 22 rod phi 70 pump, k is 291.3;
phi 22 rod phi 57 pump, k 341.3;
phi 22 rod phi 44 pump, k 391.3.
4. A buffer (4) for use in a method according to claim 1, 2 or 3, characterized in that: the buffer (4) mainly comprises a sucker rod joint (14), a pull rod joint (8), an upper nut joint (12), a plurality of annular rubber elastic pieces (10), a nut retaining ring (11), a lower nut joint (13) and a sleeve (9), wherein the plurality of rubber elastic pieces (10) are sequentially connected into the sleeve (9), and when the buffer (4) works, a gap in the sleeve (9) enters partial well fluid.
CN 2007100011382007-01-222007-01-22Method for lowing energy-consumption and increasing output by changing elasticity modulus of pumping rod and special apparatusPendingCN101012741A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN101827996B (en)*2007-10-222013-04-24长年Tm公司Drill-string shock absorbers
CN110552685A (en)*2019-08-192019-12-10大庆油田有限责任公司Method for calculating working fluid level of oil well by utilizing ground indicator diagram in wax precipitation well
CN111520129A (en)*2020-03-272020-08-11上海复泉工程技术有限公司Intelligent management system for state monitoring oil field
CN112683712A (en)*2020-12-222021-04-20西南石油大学Method for determining corrosion life of sucker rod

Cited By (6)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN101827996B (en)*2007-10-222013-04-24长年Tm公司Drill-string shock absorbers
CN110552685A (en)*2019-08-192019-12-10大庆油田有限责任公司Method for calculating working fluid level of oil well by utilizing ground indicator diagram in wax precipitation well
CN110552685B (en)*2019-08-192022-08-19大庆油田有限责任公司Method for calculating working fluid level of oil well by utilizing ground indicator diagram in wax precipitation well
CN111520129A (en)*2020-03-272020-08-11上海复泉工程技术有限公司Intelligent management system for state monitoring oil field
CN112683712A (en)*2020-12-222021-04-20西南石油大学Method for determining corrosion life of sucker rod
CN112683712B (en)*2020-12-222022-01-28西南石油大学Method for determining corrosion life of sucker rod

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