The application's denomination of invention that to be applicant Semiconductor Energy Lab submit on September 30th, 1994 is divided an application for the Chinese patent application 200510092720.6 of " semiconductor device and manufacture method thereof ".
Embodiment
In a preferred embodiment of the invention, form the film that one deck can be captured positive charge on high resistance area, silicon nitride film for example directly contacts with high resistance area or with therebetween gate insulation silicon oxide film.The thickness of positive charge capture layer for example is 200~

The positive charge that tunicle is captured makes the conduction type of the high resistance area of contiguous capture layer become lightly doped N type, or neutralization is injected into negative electrical charge in the gate insulating film, thereby advances to have exempted from by the caused decreased performance of hot current-carrying.For example, on high resistance area,, for applying to the drain region+15V, apply-during 20V voltage, can not be captured by oxidized silicon fiml by the caused negative electrical charge of collision ionization to grid if silicon oxide film is not set.When being provided with silicon oxide film on high resistance area, negative electrical charge is that oxidized silicon fiml is captured, and this electric charge will be neutralized by positive charge.Thereby can prevent that high resistance area from becoming the P type.
Fig. 2 A~2D represents the local relation figure between each embodiment positive charge capture layer and the gate insulating film.In Fig. 2 A, TFT has achannel region 3, source region anddrain region 1 and 5, and theanode oxide film 12 that 6, one gate electrodes of one deckgate insulating film 7 reach around gate electrode also has a pair ofhigh resistance area 2 and 4.In addition, on the TFT upper surface, form aninterlayer insulator 8, and source,drain electrode 9 and 10 are set by this insulator.Have again and be provided with electriccharge capture film 11 as shown in the figure.
In Fig. 2 A, thisgate insulating film 6 has covered the whole active layer that comprises source region anddrain region 1 and 5 especially.And electriccharge capture layer 11 is superimposed on this gate insulating film.
In Fig. 2 B, thisgate insulating film 6 extends to outside the edge ofchannel region 3, has coveredhigh resistance area 2 and 4, but does not cover source region and drain region.Thereby electriccharge capture layer 11, but is directly contacted with 5 with source region anddrain region 1 withhigh resistance area 2 with opened in 4 minutes bygate insulating film 6.
In Fig. 2 C, this gate insulating film has only covered channel region, thereby electriccharge capture layer 11 directly contacts with source, drain region and high resistance area.Have, the structure shown in Fig. 2 D is the remodeling to structure shown in Fig. 2 B (or Fig. 2 A) again, extends to wherein that part of gate insulation layer has been thinned outside the gate electrode.
With regard to the structure shown in Fig. 2 A or the 2B, when because hot carrier is injected near the part gate insulating film of the high resistance area 4 (indicating " a " among the figure) indrain region 5 during trap either negative, the positive charge neutralization that this negative electrical charge is just captured in the electric charge capture layer 11.For the effect with the positive charge in thecapture layer 11 extends to resistive formation, this gate insulating film should be so not thick.For example, the thickness of this gate insulating film is existedOr below.
With regard to Fig. 2 C,resistive formation 2 and 4 is not provided with gate insulating film.Thereby, the always weak N type of the conduction type of thisresistive formation 2, this is because the existence of captive positive charge is arranged at electric charge capture layer.Hope is without plasma CVD, and forms silicon nitride film with optical cvd or hot CVD, in order to avoid active layer is by plasma damage.
With regard to Fig. 2 D, that partgate insulating film 6 that is positioned on the resistive formation is corroded, becomes thinner than that minute gate insulating film that is positioned on the channel region, so that strengthen the effect of the positive charge of being captured by electric charge capture layer again.This structure is favourable, because can make the thickness of the gate insulating film on the raceway groove thicker, thereby needn't worry that the reliability of gate insulating film is affected.Perhaps, make dielectric film can cover the whole surface in source, drain region.
High resistance area among the present invention is to utilize gate electrode and by the formed anode oxide film of electrode anode oxidation gate electrode, form with self-aligned manner.The thickness of anode oxide film can accurately and very equably be controlled.For example, can film be thinner than
Or be thicker than
(for example 1 μ m).So the thickness of high resistance area (width) can freely accurately utilize anode oxide film to control.
In addition, used anodic oxide coating divides two kinds among the present invention.A kind of is barrier type anodic oxide coating and another kind is the porous anode layer.When corrosion barrier type anodic oxide coating, must use the corrosive agent that comprises hydrofluoric acid.Yet, the porous anode layer can be corroded with the corrosive agent of phosphoric acid.Thereby can only corrode the porous anode layer, and do not damage silicon or the silica that constitutes TFT.In addition, porous anode layer and barrier type anodic oxide coating all are difficult to use dry etching.Particularly porous anodic oxide is compared with silica, and its selection rate is high especially.So, can obtain the structure shown in Fig. 2 B as follows.
For example at first form the porous anode layer of 1 μ m at least at the side surface of gate electrode.Make mask with anodic oxide coating, remove that part of gate insulating film that extends to beyond the gate electrode, then remove the porous anode layer by corrosion.As a result, gate insulating film extends to and exceeds
gate electrode side 1 μ m, shown in Fig. 2 B.In order to obtain
high resistance area 2 and source,
drain region 1 and 5, introduce N type foreign ion from the top of gate electrode.To having the foreign ion of certain energy, as the phosphonium ion for 30KeV, the Impurity Distribution on depth direction is observed Gauss and is distributed, and Cmax is approximately apart from the surface
Deeply.So the impurity that part of active layer of gate insulation layer is not set up can be increased to quite high concentration, however the semiconductor regions below gate insulating film, because a large amount of impurity is stopped that by this dielectric film its impurity does not increase so many.
So, formed source region anddrain region 1 and 5 of mixing, and below the gate insulating film that extends with high concentration impurities, formed thehigh resistance area 2 that the low concentration impurity with low 1 or 2 figure places mixes simultaneously.When reducing the acceleration energy of foreign ion, the total impurities that is introduced in high resistance area by dielectric film becomes still less, and that its conduction type becomes is identical with channel region.
[embodiment 1]
With reference to Fig. 3 A~3H, explain manufacture craft process according to TFT of the present invention.
At first, give alkali-
free glass substrate 101, for example Corning 7059 (300mm * 400mm or 100mm * 100mm) apply a bed thickness 1000~
Silicon oxide film 102.This silicon oxide film can form by sputter in the oxygen atmosphere.Yet, preferably utilize plasma CVD, make raw material with TEOS (tetraethoxysilane) gas, to improve production efficiency.Can use other material to replace silica, for example, individual layer aluminium nitride, double-deck silicon nitride and aluminium nitride.Aluminium nitride can form by reactive sputtering in blanket of nitrogen.
Then, on
silicon oxide film 102, form
active layer 103, for example a silicon metal." silicon metal " among the present invention can be any type of silicon that comprises crystal at least in part, for example, and monocrystalline, polycrystalline or half amorphous.In the present embodiment, form by plasma CVD or LPCVD thick 300~
Best 500~
Amorphous silicon film, then this film is put into 550~600 ℃ reducing atmosphere 24 hours, make its crystallization.This step can use laser annealing to finish.At last, the film of crystallization is carved into figure, obtains
active layer 103.
Then, form the
dielectric film 104 that for example forms and cover
active layer 103, form gate insulating film by silica.The thickness of dielectric film is 300~
For example
Or it is thinner.Available sputtering method forms this film.
Ondielectric film 104, formation can be used for forming gate electrode by anodised material.Can aluminium for example be arranged anodised material, tantalum, titanium and silicon.These materials can use with form of single sheet respectively.Perhaps, also can utilize two, three kind of material multilayer form, for example, the double-decker of forming by aluminium and stack titanium silicide thereon, or the double-decker of forming by titanium nitride and thereon the aluminium of superposeing.The thickness of each layer changes with desired device property.In the present embodiment, used aluminium film by the Sc of the Si of electron beam evaporation or the formed 1wt% of containing of sputter or 0.1~0.3wt%.
Have again, on the aluminium film, form one deck plays the mask effect in follow-up anodic oxidation step film.To be used as mask with the photoresist material (be OFPR 800/30cp, Tokyo Oka produces) that spin coating forms.For improving photoresist material and adhesiveness, be preferably in and form before the photoresist material, on the surface of aluminium film, form thick 100~
The barrier type anode oxide film.In addition, this barrier type anode oxide film prevents that porous anodic oxide is formed at the top at aluminium in one step of back.
Then, aluminium is carved intogate electrode 105 andmask 106 figures with photoresist film, as shown in Figure 3A.
With reference to Fig. 3 B, apply electric current in electrolyte, forgate electrode 105, only the side surface at gate electrode forms porous type anode oxide film 107.Use acidic electrolysis bath, for example the aqueous solution with citric acid, oxalic acid, phosphoric acid, chromic acid or the sulfuric acid of 3-20% can obtain the porous type anode oxide film.Added voltage is lower, and for example in the scope of 10-30V, this moment, holding current was constant.Adopt this low voltage, it is thick that porous anodic oxide can grow into 0.3~25 μ m, for example thick to 1.0 μ m.
In the present embodiment, the thickness ofanodic oxide 107 is preferably 0.3~2 μ m, for example 0.5 μ m.The temperature of oxalic acid remains on 30 ℃.Applied voltage is 10V.Anodic oxidation was carried out~40 minutes.Control the thickness of this film with the anodised time.
In addition, after forming porousanodic oxide 107, preferably carry out anodic oxidation in the following manner, on the side surface of gate electrode and upper surface, form barrier typeanodic oxide 108.
That is, remove after the
mask 106, in electrolyte, apply electric current to gate electrode.In this anodic oxidation, use the ethylene glycol solution contain 3~10% tartaric acid, boric acid or nitric acid.The temperature of solution preferably keeps below room temperature (20 ℃), for example, and about 10 ℃, to improve the quality of film.The increase that is directly proportional with the applied voltage amplitude of the thickness of anodic oxide 108.When applied voltage was 150V, thickness can reach
The thickness of this film should be determined according to skew or the desired size in overlay region.But, must apply the voltage that is higher than 250V, so that the thickness increase of film surpasses
So thickness is preferably not to be thicker than
To avoid using the high like this voltage (Fig. 3 C) harmful to the TFT characteristic.
Even it should be noted that after forming porous anodic oxide to form barrier typeanodic oxide 108 again, it also is formed in the inboard of porous anodic oxide 107.Use the phosphoric acid corrosion agent, the corrosion rate of the corrosion rate of porous anodic oxide being compared the barrier type anodic oxide is big 10 times.Therefore, the barrier type anodic oxide is corroded by the phosphoric acid corrosion agent hardly, so in the back during step corrosion porous typeanodic oxide 107, it can protect aluminum gate electrode.
After forming the porous type anodic oxide, make mask with porous anodic oxide, withdielectric film 104 be carved into gateinsulating film 104 shown in Fig. 3 D ' figure.Corrosion depth can arbitrarily be determined.That is, can remove the surface that dielectric film exposes active layer fully, as shown in drawings, also can only remove the top of dielectric film, active layer is exposed.But, wish to corrode fully dielectric film from productivity ratio, output, uniformity.That part ofdielectric film 104 that is positioned at grid electricity level and porous anodic oxide below identical thickness when having kept with original formation.
Adopt plasma dry etchingdielectric film 104, get final product isotropic etch, but also anisotropic etch (RIE).The selection that must make silicon and silica is than big fully, so that active layer is not corroded is so much.In the present embodiment, use CF4Gas is made corrosive agent.
In addition, when gate electrode is mainly formed by aluminium, tantalum or titanium, anddielectric film 104 is suitable with fluorine-containing etchant gas when mainly being formed by silica, because silica easily is corroded, and minimum to the corrosion rate of aluminium, tantalum oxide and titanium oxide.In addition, also can use hydrofluoric acid containing, as contain the corrosive agent of 1/100 hydrofluoric acid, adopt wet etching.
Gate insulating film 104 ' afterwards, the corrosive agent of use phosphoric acid removes porous
anodic oxide 107 forming.For example a kind of mixed acid that comprises phosphoric acid, acetate and phosphoric acid.Corrosion rate is approximately
/ minute.Following gate insulation layer 104 ' remain incorruptibly, shown in Fig. 3 E.
Formed like this gate insulation layer 104 ', its width has exceeded the outer rim one segment distance ' y ' of barrier typeanodic oxide 108, shown in Fig. 3 D.By explanation in front as can be known, this segment distance ' y ' is definite by the thickness (width) of the porous anodic oxide film in the self-registeredtechnology 107.
Then, with reference to Fig. 3 F, withgate electrode 105 and theanodic oxide 108 that forms thereon and gate insulation layer 104 ' the extension make mask, by ion doping, with N type foreign ion, for example phosphonium ion is introduced the active layer position.Dosage is 1 * 104~5 * 1015At/cm2, for example 2 * 1015At/cm2Acceleration energy is 10~60keV, for example 40keV.Impurity gas is hydrogen phosphide (PH3).With this understanding, makezone 110 and 113 impurity concentration be increased to enough height, for example 1 * 1020~2 * 1021At/cm3, form source region and drain region, also increase for example 1 * 10 with the impurity concentration oftime domain 111 and 11217~2 * 1018At/cm3, because the existence of gate insulating film is arranged thereon.Impurity concentration is measured with secondary ion mass spectroscopy view (SIMS).In addition, these concentration are respectively with 5 * 1014~5 * 1015At/cm2And 2 * 1013~5 * 1014At/cm2Dosage is corresponding.In general, source,drain region 110 and 113 impurity concentration should be than the impurity concentration ofhigh resistivity region 111 and 112 high 0.5~3 figure place.
Its result has formed the lower source of resistivity,drain region 110 and 113 andhigh resistivity region 111 and 112.
Subsequently, shown in Fig. 3 G, form on whole surface by plasma CVD thick 200~
Silicon nitride film 114.The ratio of component that uses silane and ammonium is that 1: 5 mixture underlayer temperature is 250~400 ℃, for example 350 ℃.The component that it increases silane just contains excessive silicon in the silicon nitride, cause forming the positive charge trapping centre of high concentration.If the component of silane increases too much, then be harmful to insulation characterisitic.
Perhaps,, or the nitrogen ion is injected in the silicon fiml, also can forms silicon nitride film by low pressure chemical vapor deposition.
After formingsilicon nitride film 114, with xeF excimer laser (wavelength is 355nm, and pulse duration is 40n sec) irradiation, so that the foreign ion that is injected into active layer is activated.Should select Wavelength of Laser, make laser transmissive silicon nitride film.
Replace excimer laser, use other laser also can.But pulse laser is more desirable than the sharp title of continuous wave (CW laser), because the exposure time of CW laser is long, the danger that makes by tapetum expanded by heating and peeling is arranged.
Cause example, iraser is arranged in pulse laser, as Nd:YAG laser (preferred Q-switched pulse vibration), the second harmonic of Nd:YAG (visible light), and ultraviolet laser device, as KrF, XeCl and ArF excimer laser.When illuminating laser beam above metal film, must select Wavelength of Laser, so that do not reflected by metal film.But when metal film is very thin, then be out of question.In addition, also can be from the side of substrate irradiating laser.In the case, must select the laser of transmissive silicon.
Can also adopt visible light or near-infrared light modulation to anneal to substitute laser annealing.In the case, for surface region being heated to 600~1000 ℃, for example implementing annealing several minutes, or anneal tens of seconds at 1000 ℃ at 600 ℃.Can not make glass lined be heated to so high temperature with near infrared ray (1.2 μ m) annealing, because this near infrared ray is selected to have absorbed by Si semiconductor.Have again, when shortening irradiation, can prevent that glass is heated.
After impurity activation, use ion doping, hydrogen ion is incorporated into active layer.Accelerating voltage is 10~50kV, for example 20kV.Dosage is with 1 * 1014~5 * 1015At/cm2, for example 1 * 1015At/cm2Do like this is because silicon nitride film does not allow hydrogen to see through it during normal thermal annealing.Thereby hydrogen can be doped to the zone between channel region and source, the drain region automatically.In addition, after increasing the laser active of impurity, preferably implement hydrogen ion doped.
With reference to Fig. 3 H, form thick by plasma CVD silicon oxide deposition film
~1 μ m, for example
Interlevel insulator 115.Subsequently, form contact hole, form the aluminium electrode or connect up 116 or 117 by contact hole by interlevel insulator.Then, in 200~400 ℃ blanket of nitrogen, total is annealed, so that the hydrogen atom that the preceding step introduces activates.Make TFT so finish.
[embodiment 2]
Present embodiment adopts with
embodiment 1 described until the same process process that obtains structure shown in Fig. 3 F.Omit unnecessary explanation.But the thickness of
dielectric film 104 thick than
embodiment 1 in the present embodiment.For example, dielectric film be 1000~
For example
Thick, so that can make grid leakage current reduce to minimum, and in anode oxidation process, can bear high voltage.
With reference to Fig. 4 A, it is corresponding to Fig. 3 E, with gate electrode and dielectric film 104 ' make mask, with 1 * 1014~3 * 1016At/cm2, for example 2 * 1015At/cm2Dosage, with 50~100kV, for example the accelerating voltage of 80kV carries out the ion doping of nitrogen ion.Make accelerating voltage to the nitrogen ion is almost completely passed do not exist above it dielectric film 104 'active layer zone 110 and 113.Thereby do not mixed effectively by nitrogen in thiszone 110 and 113.When measuring with SIMS, the concentration of nitrogen is lower than 1 * 1019At/cm3On the other hand, in thezone 121 and 122 below gate insulating film 104 ' expandable part, nitrogen concentration has its maximum, and promptly 5 * 1019~2 * 1021At/cm3(according to the degree of depth).Like this, high resistance area will be played inzone 121 and 122.
Then,, press self-aligned manner, with gate insulating film 104 ' further be carved into
gate insulating film 104 according to barrier type
anodic oxide 108 with reference to Fig. 4 B " figure.Then, form in the mode identical by plasma CVD with
embodiment 1 thick 200~
For example thick
Silicon nitride film 114.With ion doping phosphonium ion is incorporated in the active layer again.Its dosage is 5 * 10
14~5 * 10
15At/cm
2Accelerating voltage is 50~100kV, for example is 80kV.Make dopant gas with hydrogen phosphide.Its result makes zone 110,113 and 121,122 mix the phosphorus of same amount.When measuring with SIMS, the concentration that records phosphorus is 1 * 10
20~2 * 10
21At/cm
3, this is corresponding to 5 * 10
14~5 * 10
15At/cm
2Dosage.But because of there being nitrogen to exist, the resistivity in
zone 121 and 122 is than
zone 110 and 113 height.In addition, when silicon nitride film mixes at phosphonium ion, prevented that the surface of active area is damaged.
Phosphonium ion and nitrogen ion are for example used excimer laser (wavelength 355nm, pulsewidth 40ns) to activate by subsequent annealing steps.Then, by the mode identical, introduce hydrogen ion by ion doping withembodiment 1.
At last, with reference to Fig. 4 C, form the thick of silicon oxide-containing by CVD
Interlevel insulator 115.Form the aluminium electrode or connect up 116 and 117 by the contact hole that is formed in the interlevel insulator.In 200~400 ℃ nitrogen, anneal again.So just finished the TFT of
embodiment 2.
With reference to Fig. 5 A, the monolithic integrated circuit embodiment that uses according to TFT of the present invention is described.Monolithic integrated circuit for example is used as the circuit substrate of active matrix liquid crystal device, and pixel TFT wherein and the peripheral circuit that is formed by TFT all are integrated on the same substrate.Show TFT1~TFT3 in the drawings.TFT1 and TFT2 are used as driving stage TFTS, and its barrier type anodic oxide is 200
For example
Thick.Because of the diffraction of the foreign ion in ion doping process, gate electrode and high resistance area have slightly overlapping each other.The drain electrode of N ditch type TFT1 interconnects through the drain electrode of
wiring 503 with P ditch type TFT2.In addition, the source ground of TFT1, and the source electrode of TFT2 is connected with power supply, to constitute a CMOS inverter.The cmos circuit that it should be noted that other type can be used as peripheral circuit.
On the other hand, TFT3 is used as the pixel TFT that drives pixel.The thickness of its anodic oxide is
TFT1 and TFT2 are as the same.Width ' the y ' of the high resistivity region of TFT1 and TFT2 (for example) is as thin as 0.2 μ m, and the width of the high resistivity region of TFT3 is made 0.4~2 μ m, and for example 0.5 μ m's is thick, so that reduce the parasitic capacitance between leakage current and grid leak.The width of high resistivity region for a change as mentioned above should be controlled the thickness of porous anodic oxide.Therefore, preferably the gate electrode with each TFT is separated from each other, so that carry out anode oxidation process independently at each TFT gate electrode.
In addition, though TFT1 and TFT3 are N ditch types, and TFT2 is a P ditch type.So the technical process ofembodiment 1 andembodiment 2 is not suitable for formation TFT2.Therefore, though with gate insulating film 104 ' " figure, this step should not implemented TFT2, so thatsilicon nitride film 114 does not directly contact with high resistivity region to be carved into thefilm 104 shown in Fig. 4 c.If silicon nitride film directly contacts with high resistivity region, the positive charge of being captured by silicon nitride film can change the conduction type of high resistivity region into the N type, causes obstruction source, leakage current.Therefore, P ditch TFT has structure as shown in the figure.
[embodiment 3]
With reference to Fig. 6 A, by the method identical with
embodiment 1, on Corning 7059
glass substrate 101, form silicon oxide-containing
counterdie 102, have certain degree of crystallinity
Thick
island silicon fiml 103, thick
The
thick gate electrode 105 of silicon oxide film 104,200nm~1 μ m made of aluminum and the porous anodic oxide film on the gate electrode side surface 107 (
~1 μ m, as
Thick).
Form by method again withembodiment 1 thick 1000~Barrier type anode oxide film 108 (Fig. 6 B).
Make mask with porousanodic oxide 107, withsilicon oxide film 104 corrode intogate insulating film 104 '.Make mask with barrier typeanodic oxide 108 then, erode porous anodic oxide 107.Subsequently, with gate electrode and the barrier type anodic oxide and the gate insulating film that form thereon make mask, introduce impurity by ion doping, form low-resistance impurity range 110 and 113 and highresistant impurity range 111 and 112.Dosage is 1~5 * 1014At/cm2Accelerating voltage is 30~90kV.Impurity element is phosphorus (Fig. 6 c).
Form layer of
metal film 123 with sputtering on the whole surface again, for example thick 50~
Titanium film.Also can make other metal such as nickel, molybdenum, tungsten, platinum and palladium.The result forms the direct metal film 123 (Fig. 6 D) that contacts with 113 with low-
resistance region 110.
Then, (wavelength 248nm, pulsewidth 20ns) shines this film with the KrF excimer laser, so that activate the impurity of introducing, and makes the pasc reaction of metal film and active layer.So just formed metal silicide region (titanium silicide) 125 and 126.The energy density of laser is 200~400mJ/cm2, preferred 250~300mJ/cm2In addition, substrate is heated to 200~500 ℃ in the laser irradiation process, in order to avoid the metal film peeling.Then with contain hydrogen peroxide, ammonia and water, component be 5: 2: 2 mixed liquor corrosive agent erode the metal film that remains on the gate electrode and not with the gate insulating film of pasc reaction.This has just formedmetal silicide district 125 and 126.
Then, partly make mask with gate electrode, corrosion gate insulating film 104 ', form and shown in Fig. 6 E, to have thin position (200~
Thick) new
gate insulating film 104 ".Form on whole surface by plasma CVD thicker 200~
Silicon nitride film 114.Because of
high resistance area 111 and 112 is covered by the thin part of gate insulating film, can avoid the damage that causes by plasma CVD.
Then, by the method identical,, hydrogen ion is introduced active layer by ion doping withembodiment 1.
At last, with reference to Fig. 6 F, form with CVD
~1 μ m, for example
The
interlevel insulator 115 of silicon oxide-containing.Form thick by the contact hole that is formed at interlevel insulator
~1 μ m, as
The aluminium electrode or connect up 116 or 117.
In the present embodiment, contact with titanium silicide with 117, thereby can improve interface between source, drain region andelectrode 116 and 117, and improve the reliability of contact because of aluminium electrode 116.Be preferably in addition and form titanium nitride layer between aluminium electrode and the titanium silicide as barrier metal.The sheet resistance in metal silicide district is 10~50 Ω/mouths.High resistance area 111 and 112 sheet resistance are 10~500 Ω/mouths.
In addition, thesilicon nitride film 114 that is formed onhigh resistance area 111 and 112 relies on gate insulating film to prevent to invade from the outside as sodium one class free ions.
Have, thezone 110 of mixing high concentration phosphorus impurity is roughly consistent withmetal silicide district 125 and 126 with 113 again.In addition, low-resistance region 110 and 113 and each borders ofhigh resistance area 111 and 112 be with gate insulating film 104 ' lateral margin expand simultaneously.Also have, gate insulating film 104 ' lateral margin also expand simultaneously with the medial margin ofmetal silicide district 125 and 126.
Fig. 5 B represents the embodiment of the monolithic integrated circuit of the TFT of technology shown in a kind of Fig. 6 of use A~6F.The monolithic integrated circuit of Fig. 5 B is used as, and for example the active matrix liquid crystal device wherein is integrated on the same substrate by pixel TFT and the peripheral circuit that TFT forms.In the drawings, express TFT1~TFT3.With TFT1 and TFT2 as driving stage TFT, its barrier type anodic oxide is thick to be 200~
For example
Thick.On the other hand, make pixel transistor with TFT3, its barrier type anodic oxide also is
Thick.The source of TFT3, drain electrode and the
pixel capacitors 505 that is formed by ITO are connected.The lead-out terminal of
label 506 expression inverters.
The thickness of barrier type anodic oxide is chosen such that the aligning source, edge that makes gate electrode, the edge in drain region, consider the diffusion of implanted dopant.When the width ' y ' of TFT1 and TFT2 high resistance area is 0.2 μ m (for example), the width that makes the TFT3 high resistance area is 0.4~5 μ m, for example 0.5 μ m.In order to change the width of high resistance area, should be by the thickness of above-mentioned explanation control porous anodic oxide.For this reason, require the gate electrode of each TFT to be separated from each other, so that can carry out anodic oxidation separately to the gate electrode of each TFT.Because the high resistance area width of TFT3 is wideer, when applying voltage, can reduce the parasitic capacitance that exists between gate electrode and the leakage.
In addition, when TFT1 and TFT3 were N ditch type, TFT2 was a P ditch type.Thereby the technology ofembodiment 1 andembodiment 2 is unsuitable for making TFT2, explains same precedent.
In addition, before foreign ion injects, can form titanium film.In the case, this help titanium film prevent the surface in ion doping process, charge.In addition, can after the ion doping step, anneal, form titanium film then with laser or similar light.After titanium film forms step, can form titanium silicide with photoirradiation or thermal annealing.
[embodiment 4]
With reference to Fig. 7 A, by the method identical, on Corning 7059
glass substrate 101, form the
counterdie 102 that comprises silica with
embodiment 1, silicon
metal island district 103,
silicon oxide film 104, what be made from aluminum is thick
The
gate electrode 105 of~1 μ m, and the porous
anodic oxide film 107 of gate electrode side surface (
Wide).Refer again to
embodiment 1 described method, form barrier type
anode oxide film 108.
Make mask with porousanodic oxide 107, corrosionoxidation silicon fiml 104, formationgate insulating film 104 '.Then, make mask, erode porousanodic oxide 107 with barrier type anodic oxide 108.Then, form on whole surface with sputtering method thick 50~Themetal film 123 as titanium and so on.
Introduce impurity element with ion doping subsequently.Its dosage is 5 * 1014~5 * 1015At/cm2Accelerating voltage is 10~30kV.Impurity element is a phosphorus.Because accelerating voltage is very low, when the impurity of q.s was mixed inzone 110 and 113, the impurity concentration that is incorporated intozone 111 and 112 was lower, because the existence of gate insulating film is arranged.Low-resistance region (source, drain region) 110 and 113 andhigh resistance area 111 and 112 usefulness hydrogen phosphide (PH have been formed like this3) make impurity gas (Fig. 7 C).
Then, (wavelength 248nm pulse duration 20ns) shines on this film with the KrF excimer laser, so that the impurity thatactive region 111 and 112 has been introduced, and makes the pasc reaction of titanium film and active layer.Titanium silicide layer 125 and 126 have so just been formed.The energy density of laser is 200~400mJ/cm2, be preferably 250~300mJ/cm2In addition, during laser irradiation, preferably substrate is heated to 200~500 ℃, in order to avoid the metal film peeling.Can use the annealing of visible light or near-infrared lamp to substitute laser (Fig. 7 D).
Then, with containing the corrosive agent of hydrogen peroxide, ammonium and water component mixture, erode not with pasc reaction and still stay metal film on gate electrode and the gate insulating film than 5: 2: 2.Metal silicide district 125 and 126 have been formed like this.
After this, portion makes mask with gate electrode, by dry corrosion
gate insulating film 104 is formed figure, forms the new gate insulating film shown in Fig. 7
E 104 ".Form on whole surface with plasma CVD thicker 200~
Silicon nitride film 114.
After this, hydrogen ion is introduced active layer, then this structure is annealed in blanket of nitrogen by ion doping.Form by CVD again and comprise silica, for example
Interlevel insulator 115.Form the aluminium electrode or connect up 116 and 117 by the contact hole that forms at interlevel insulator.This just finishes the TFT with high resistance area.
Fig. 5 C represents to be used for according to the TFT of the 4th embodiment an example of active matrix liquid crystal device pixel.In the drawings, TFT zone of 507 expressions, zone, the auxiliary capacitor of the electric capacity ofzone 508 expression subsidy pixel capacitors, the contact zone ofzone 509 expressions, first and second wirings.Silicon nitride film 512 covers active layer, the gate electrode of TFT and thewiring 510 and 511 that forms (being provided with anode oxide film on it entirely) on the plane identical with gate electrode.On silicon nitride film, forminterlevel insulator 513 again.
This TFT is provided withsource electrode 516 and drain electrode 517.Thiselectrode 517 is connected with ITO pixel capacitors 514.Remove theinterlevel insulator 513 that coverswiring 510 in zone 515.Pixel capacitors 514 andwiring 510 are mutual to forming capacitor by middle anode oxide film and silicon nitride film 512.In the case, because electrode gap is little, and the dielectric constant of silicon nitride and anodic oxide (aluminium oxide) is big, thereby available small size obtains big electric capacity.
[embodiment 5]
With reference to Fig. 8, on Corning 7059
glass substrate 101,, form the
counterdie 102 that comprises silica by the method identical with
embodiment 1, crystal
semiconductor island district 103, for example, and silicon semiconductor region oxide-
film 104, and made of aluminum thick
The
gate electrode 105 of~1 μ m.
Then, use the condition identical with
embodiment 1, at the upper surface and the side surface of gate electrode, form porous anodic oxide film 107 (
Thick) (Fig. 8 B).
Between gate electrode and porous anodic oxide, form barrier type anode oxide film 108 (Fig. 8 C) again.
Subsequently, make mask with the barrier type anodic oxide of gate electrode and upward formation thereof, by ion doping, with 5 * 1014~5 * 1015At/cm2Dosage introduce N type impurity element.Accelerating voltage is 40~100kV.Make impurity gas with phosphorus.Therefore form low-resistivity impurity range 110 and 113.Channel region exceeds the distance " Z " of gate electrode side, forms the deviate region of intrinsic basically.This distance is by the width decision of porous and barrier typeanodic oxide 107 and 108.Form high resistance area (Fig. 8 D) like this.
Then, remove porous typeanodic oxide 107, expose the surface of barrier typeanodic oxide 108 with etch.
Then, (wavelength 355nm, pulsewidth 40ns) shines on the film with the KrF excimer laser, makes the impurity activation of introducing.Laser energy density is 200~400mJ/cm
2, preferred 250~300mJ/cm
2In addition, during laser irradiation, substrate can be heated to 200~500 ℃, in order to avoid the metal film peeling.Have, this step process is carried out in available visible light or near infrared lamp annealing again.Form on whole surface by plasma CVD thicker 200~
For example
Silicon nitride film 114.
After this, hydrogen ion is introduced active layer, then this structure is annealed in blanket of nitrogen, with activate hydrogen (Fig. 8 E) by ion doping.
At last, with reference to Fig. 8 F, form with CVD and to comprise silica
Interlevel insulator 115.Form contact hole on interlevel insulator, the through hole contact forms the electricity of being made by titanium nitride and aluminium multilayered films and will and connect up 116 and 117 again.So just finished the TFT of fourth embodiment of the invention.
[embodiment 6]
Fig. 9 A~9F represents the manufacture method according to sixth embodiment of the invention TFT.
On glass substrate 101, form thick by sputter or plasma CVD
Silicon oxide film 102.On this
silicon oxide film 102, form by plasma CVD or LPCVD
Thick amorphous silicon film then makes the silicon fiml crystallization by heating or laser irradiation.Then silicon fiml is carved into the
active layer 103 of isolated-gate field effect transistor (IGFET).And nonessential so can not, amorphous silicon film also can directly be made active layer (Fig. 9 A) without crystallization.
Then, form by plasma CVD or decompression hot CVD
Thick
silicon oxide film 104 is made interlevel insulator.Deposited by electron beam evaporation forms the aluminium film that contains 0.18% scandium again.Then, this aluminium film surface of anodic oxidation forms in containing 5% tartaric ethylene glycol solution and is thinned to
Oxide layer 127.
The aluminium film is carved intoisland aluminium film 105 figures with anode oxide film, forms gate electrode (Fig. 9 B).
Then, the citric acid solution with 10% forms wide by anodic oxidation
Porous anodic oxide film 107 (Fig. 9 C).
Subsequently, removedense oxidation film 127,, carry out anodic oxidation once more, form blocking anode oxide-film 108 then with containing 5% tartaric ethylene glycol solution.
Make mask withgate electrode 105, barrier typeanodic oxide 108 and porousanodic oxide 107, corrode a part of silicon oxide film 104 (Fig. 9 D).
Below with reference to Fig. 9 E, with 5 * 1014~5 * 1015At/cm2Dosage, N type impurity element phosphorus is introduced, with formation source, drainregion 110 and 113.Simultaneously, formlight doping section 111 and 112, because there is silica to exist thereon.In addition, also formedskew grid region 128 and 129, its conduction type is identical with channel region, i.e. Intrinsical.After this, use heat treatment, laser or high light irradiation activate the impurity that inserts.
Phosphorus in the source, drainregion 110 and 113 concentration is higher thanlight doping section 111 and 112 2 to three numerical digits.For example, the concentration in source, drain region is 1 * 1020~2 * 1021At/cm3, and be 10 at light doping section17~2 * 1018At/cm3
With reference to Fig. 9 F, on whole surface, form
silicon nitride film 114 again.As the method that forms silicon nitride film, can use plasma CVD.Yet,, also can use optical cvd or hot CVD for improving surface condition.In addition, available silane and ammonium, silane and N
2O or the mixture of the two are as raw material.Available dichlorosilane substitutes silane.Silicon nitride thickness 500~
For example
After silicon nitride film forms, laminated construction is carried out 2 hours thermal anneal process at 350 ℃, insert the caused damage of step so that eliminate to gate siliconoxide dielectric film 104, source, drainregion 110 and 113 by impurity.In annealing process, the hydrogen that is contained in the silicon nitride can spread, and can eliminate the defective that is present insilicon oxide film 104 and source, drainregion 110 and 113 surfaces through annealing.
Then, by plasma CVD, make original gas, deposit with TEOS
Or thicker silica, form interlayer dielectric 115.Should be understood that the silicon oxide film that is formed by TEOS has the trend of trapped electron.Yet
silicon nitride film 114 is captured positive charge, and electronics has so just neutralized.Thereby adjoining the silica that is formed by TEOS, to form silicon nitride film be very favourable.
[embodiment 7]
Embodiments of theinvention 7 relate to TFT is made in use according to the circuit substrate of the present invention's formation liquid crystal device.Figure 10 represents that the meaning of liquid crystal device shows circuit diagram, in pair of substrate is arranged, between the double-basis sheet, liquid crystal is set, one of them substrate is provided with the semiconductor chip that is assemblied in usually on the computer motherboard.Thereby, be a kind of small-sized gossamery element.
In the drawings, the substrate of label 15 expression liquid crystal cells.On substrate 15, formactive matrix circuit 14, it comprises some pixels, each pixel all comprises a TFT11,pixel capacitors 12 and auxiliary capacitor 13.In addition, form the x-decoder/drivers by TFT on substrate, Y-decoder/drivers and XY-driver are in order to drive pixel.Certainly, the TFT that can use aforementioned each embodiment to describe.By wire bond method or COG (be contained on glass) method, on substrate, form semiconductor chip to chip again.In the drawings, constitute patch memory, memory, CPU and input port by these chips.Also can form other chip.
Input port reads from the signal of outside input, and changes shows signal into.Patch memory is proofreaied and correct the input signal or the similar signal of each pixel according to the concrete property of active matrix board.Especially, patch memory comprises the nonvolatile storage of the special information of each pixel of having stored this plate, for example, when in an electro-optical device point defect being arranged, correction signal is provided for defective pixel on every side, does not so just show defective.In addition, when other pixel of brightness ratio of a pixel hangs down, be compensate for brightness, strong information is delivered to this pixel.Because the defect information difference of the pixel in each plate, so the information of each board memory storage in patch memory is also different.
Used identical of the effect of CPU and memory and conventional computer.Particularly, memory comprises that has a RAM who stores with the corresponding demonstration of each pixel.These chips are cmos type entirely.
In addition, a part of aforementioned chip is made of TFT of the present invention.The liquid crystal substrate of present embodiment has a CPU and the memory that is fitted thereon, can with simple electronic device, compare as personal computer.This is very favourable to making the liquid crystal display systems miniaturization and enlarging application.
Form pixel TFT11 as follows.
With reference to Figure 11 A, onglass substrate 101, form bottomsilicon oxide film 102 by sputter.Then, form thick by plasma CVD or low pressure hot CVDAmorphous silicon film.Make the amorphous silicon film crystallization with heating or laser irradiation, then, this film is carved into the figure ofactive layer 103.
With reference to Figure 11 B,, form thick by plasma CVD or sputter
Silicon oxide film 104, make gate insulating film.Contain the thick of 0.18wt% scandium by deposit again
Aluminium film and needle drawing form grid electricity grid 105.This
aluminium electrode 105 is carried out anodic oxidation in containing 5% tartaric ethylene glycol solution, form thick
Closely knit
anode oxide film 108.
Make mask with gate electrode andanode oxide film 108, by plasma doping, with phosphonium ion, N type impurity is introduced partactive layer 103, formation source, drainregion 110 and 113.Because there isanode oxide film 108 to exist, forming betweenchannel region 3 and source, thedrain region 110 and 113 after a pair of deviateregion 128 and 129 mixing phosphonium ion, with heat treatment or laser or high light irradiation activation of source, drain region.
With reference to Figure 11 C,, form thick by plasma CVD with silane and ammonium
Silicon nitride film 114.Subsequently, for example heat total in 400 ℃ the inert atmosphere at 300~500 ℃.Heating and continuous 1 hour.Heating thus, the hydrogen atom that is contained in the silicon nitride film is diffused in the
silicon oxide film 104, has eliminated because the defective that the phosphorus doping step brings for the oxidation silicon fiml.
By plasma CVD, do original material with TEOS and oxygen and form thick againSilicon oxide film 115.Underlayer temperature is 300~550 ℃ in the plasma CVD process.Form contact hole bysilicon oxide film 115, form source,drain electrode 116 and 117 by contact hole, shown in Figure 11 D.Drain electrode 117 is connected with the pixel capacitors 130 that ITO makes.
High resistance area according to N ditch TFT of the present invention can be a N type conduction region, and the district of mixing C, N or O also is offset the grid region.Having can also be two or more combination in them again.In any case, because contiguous high resistance area, or directly contact with it, or have silicon oxide film mediate, and there is the film that can capture positive charge to exist, then can avoid in high resistance area, occurring parasitic channel.Particularly, the present invention has avoided the reduction of mobility when gate voltage is the three ten-day period of hot season effectively.Therefore, when making the pixel body pipe of liquid crystal device for use N ditch TFT, the may command fine voltage, and reproduction has the soft image of gray scale.
In addition, TFT of the present invention is fit to the TFT of three-dimensional IC, and TFT wherein is formed on the substrate of integrated circuit formation.TFT of the present invention also can be formed on glass or the resin substrates.In any case TFT of the present invention is formed on the dielectric substrate.
The TFT that is used as electro-optical device as TFT of the present invention, for example, be very favourable when being used in the monolithic type active matrix circuit that has peripheral circuit on the same substrate, because the leakage current of TFT of the present invention (I cut-off current) is low, can use high voltage drive, and the reliability height, and these active matrix circuit pixel TFT is desired just.
Can substitute silica and make gate insulating film with other material such as silicon nitride, silicon oxynitride (SiON).In addition, can use the multilayer material of these materials.
Have, being used for silicon nitride film of the present invention can have sandwich construction again.For example, this film comprises the first and the 3rd silicon nitride layer, and Si wherein: N was than approximate 3: 4, and second silicon nitride layer between first and the 3rd layer.Si in second tunic: the N ratio is 10: 1~10: 5.In addition, the thickness of
ground floor 10~
Scope in, for example
The second layer is 20~
For example
And the 3rd layer be 100~
As
This structure can recently form by the flow of change nitrogenous gas in deposition process to silicon-containing gas.
Though disclose several embodiment about the preferred embodiments of the invention, should be understood that the present invention should not be limited to these special embodiment, do not breaking away under the spirit prerequisite of claim, those of ordinary skill can be made various remodeling.