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    Dairy

    Personal Safety

    Dairy owners, managers, and producers have always prioritized safety, yet agriculture still ranks among the most hazardous industries. Every day, about 100 agricultural workers suffer a lost-work-time injury, according to the National Institute for Occupational Safety and Health.

    The most common hazards at dairy farm operations are associated with cattle handling, manure storage, and using machinery and equipment. Find resources on personal safety and prevention, including manure storage hazards and gas monitoring, farm equipment safety, and animal handling tips.

    Dairy Cattle Handling and Safety

    Animal handling best practices have to do with minimizing cows’ stress factors during moving cattle, feeding, milking, and cleaning stalls and beds. Handlers are advised to understand and use flight zones, avoid the cows' blind spots, approach livestock slowly, and speak calmly.

    In this section, dairy producers can find more detailed information on how to use the flight zone and point of balance, and other animal handling tips.

    Thiswebinar provides advice on safe restraint methods for dairy cows and heifers. You can also accessdairy safety training videos, aligned with AFNR standards.

    A betterunderstanding of animal behavior, establishing routines, moving slowly and deliberately, always having an escape route when working with animals in close quarters – all these can help avoid safety risks at dairy operations.

    Gas Monitoring and Personal Safety

    Another serious safety risk dairy livestock producers need to be always aware of is manure storage and gas monitoring. Dairy manure, especially in cases ofgypsum bedding, can produce dangerously high levels of hydrogen sulfide.

    Producers should take precautions, such as installing efficient ventilation systems and consider implementing gas monitoring systems. Additional information onfacilities, ventilation systems, manure management, and gas monitors is available on this site.

    Dairy Biosecurity

    Protecting farmworkers, livestock, and pastures from infectious diseases is essential for any dairy operations. Farm managers should maintain biosecurity plans, including online training materials and videos. Biosecurity is about preventing, minimizing, and controlling cross-contamination of body fluids between animals and with equipment.

    Look into Penn State Extensionresources on biosecurity and prevention. You can also access thePennsylvania Dairy Health and Biosecurity Manual. Additional information on reducing E. coli infections, foot and mouth disease, and other common cattle diseases is available in theDairy Cattle Health and Diseases section of this website.

    Knowledge of the standards for head, eye, and foot protection for farmworkers can also be useful to producers, dedicated to ensuring the safety of dairy workers, feeders, milkers, and calf caretakers.

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    1. Safely Making and Handling Large Hay Bales
      Articles
      Safely Making and Handling Large Hay Bales
      Many producers have transitioned from making small square bales (weighing 40 to 70 pounds) to large round or square bales (weighing 900 to 1700 pounds). While these larger bales help address space and labor constraints, they are riskier to handle.
    2. Communicating with Farmers Under Stress
      Webinars

      Free

      Communicating with Farmers Under Stress
      When08/19/2025
      Length1 hour
      Event FormatVirtual | Live
      This discussion for ag industry professionals will help you learn the signs of stress and how to help.
    3. Photo Credit Cassie Yost, Penn State Extension
      Articles
      The Dangers of Dairy Farming
      ByCassie Yost
      Farm safety includes proper machinery operation, awareness of manure pit dangers, and mental health and stressors.
    4. Photo Credit Craig Williams, Penn State Extension
      Articles
      Farm Biosecurity: Highly Pathogenic Avian Influenza (HPAI)
      ByJ. Craig Williams
      The recent outbreak of Highly Pathogenic Avian Influenza (HPAI) have left many farms in a dire situation. Use readily available resources to help you develop a farm emergency plan.
    5. Holsteins in the field; Photo Credit Penn State Extension
      Articles
      Farmers and Ticks: What You Need to Know
      ByGinger D. Fenton, Ph.D.
      It is important to check yourself for ticks daily when working outside.
    6. Photo Credit, Ginger Fenton, Penn State Extension
      Articles
      Creating a Safer Workplace at Your Dairy
      ByLisa A. Holden
      Simple reminders serve as effective reinforcement of good, safe work practices.
    7. Photo Credit Penn State Extension
      Articles
      What Influences Our Choices on Farm Safety?
      ByGinger D. Fenton, Ph.D.
      Keep up the conversation with your fellow producers as well as your industry professionals. Encourage safe farm practices.
    8. Jerseys in the milking parlor. Image: Ginger Fenton, Penn State Extension
      Articles
      Safety Risks in the Milking Parlor - Non-biological Exposures
      ByGinger D. Fenton, Ph.D.
      The milking parlor is a busy environment where safety hazards can include physical injury, noise, slips and falls, and chemicals. Research related to these hazards and interventions is discussed.
    9. Milker in parlor. Image: Penn State Dairy Team file photo
      Articles
      Safety Risks in the Milking Parlor - Biological Exposures
      ByGinger D. Fenton, Ph.D.
      Biological hazards including bacteria, viruses, and bioaerosols can be found in the milking parlor. This article provides an update on some of these hazards and interventions for minimizing exposure when working in the milking parlor.
    10. Image credit: Adriana Murillo-Williams, Penn State Extension
      Articles
      Respiratory Exposure to Mycotoxins and Farming
      ByGinger D. Fenton, Ph.D., Adriana Murillo-Williams
      There is an elevated risk of exposure to aflatoxin for those working in agriculture including managing contaminated grains along with processing and handling animal feed.
    11. Examining a respirator; Photo Credit Linda Fetzer, Penn State Extension
      Articles
      Respiratory Protection for Dairy Producers
      ByLinda M Fetzer
      Choosing the correct respirator for the job reduces injury or long term illness.
    12. Use Personal Gas Monitors to Avoid Exposure to Toxic Hydrogen Sulfide
      Articles
      Use Personal Gas Monitors to Avoid Exposure to Toxic Hydrogen Sulfide
      ByDan Hofstetter, Eileen E. Fabian (Wheeler), Ph.D., Michael Pate, Ph.D.
      Gas monitoring is always recommended when working around toxic gases such as hydrogen sulfide. Fortunately, affordable portable personal gas monitors are available for on-farm use.
    13. Examples of pull tube with pump for gas concentration detection.
      Articles
      Ammonia Monitoring in Barns Using Simple Instruments
      ByEileen E. Fabian (Wheeler), Ph.D.
      This article describes simple relatively-inexpensive instruments for detecting ammonia gas concentration in animal housing to assure proper air quality.
    14. Photo Credit Ginger Fenton, Penn State Extension
      Articles
      Farm Safety Practices for the Infrequent Farmer
      ByGinger D. Fenton, Ph.D.
      Harvest time is one of those times when "infrequent" workers are called upon to step in and cover farm tasks when shorthanded. Safety is a concern for these short-term workers.
    15. Gypsum bedding and dairy cows
      Articles
      Gypsum Bedding and Deadly Hydrogen Sulfide Gas
      ByEileen E. Fabian (Wheeler), Ph.D.
      Increased awareness of manure gas dangers saves lives during manure storage agitation.
    16. Gypsum-Bedding and Manure-Storage Gas Emissions Additional Resources
      Articles
      Gypsum-Bedding and Manure-Storage Gas Emissions Additional Resources
      ByEileen E. Fabian (Wheeler), Ph.D.
      Quick guide to key findings for hydrogen sulfide gas release when high sulfur content manure is agitated.
    17. Safety Risk from Manure Storages of Dairy Cows Bedded with Gypsum
      Articles
      Safety Risk from Manure Storages of Dairy Cows Bedded with Gypsum
      ByMichael Hile, Eileen E. Fabian (Wheeler), Ph.D., Dan Hofstetter
      Findings from on-farm monitoring of dairies using gypsum as stall bedding show a link has been found to highly toxic levels of hydrogen sulfide gas during manure movement and agitation.
    18. Protección de Maquinarias
      Articles
      Estándar de OSHA sobre Protección de Maquinarias
      ByDennis Murphy, Ph.D.
      Hoja Informativa sobre Estándar de OSHA sobre Protección de Maquinarias
    19. Arado con tractor
      Articles
      Estabilidad e Inestabilidad del Tractor
      ByDennis Murphy, Ph.D.
      Hoja Informativa sobre Estabilidad e Inestabilidad del Tractor.
    20. Confined Space Manure Storage Hazards
      Articles
      Confined Space Manure Storage Hazards
      ByDennis Murphy, Ph.D.
      Automated manure and waste water handling is most often accomplished by collecting and storing manure and waste in storages located directly beneath the animals or in a nearby containment structure.
    21. Manure collection tank at Beltsville (Maryland) Agricultural Research Center.
      Articles
      Reoccurring Themes of Manure Gas Deaths
      ByRobert Meinen
      Manure gas deaths keep occurring around the world. What can we do to make manure handling safer?
    22. Photo credit: Jean Kummer
      Articles
      The Benefits of Playing It Safe
      ByGinger D. Fenton, Ph.D.
      Farm safety goes beyond equipment operation, personal protective equipment, and safe animal handling.
    23. Safety First with Livestock
      Articles
      Safety First with Livestock
      Every year, hundreds of accidents occur on the farm whether it's caused by livestock, tractors, machinery, or mistakes.
    24. Women Rooted in Agriculture: All about AgrAbility
      Webinars

      Free

      Women Rooted in Agriculture: All about AgrAbility
      WhenWatch Now
      RecordedOct 12, 2022
      Event FormatOn-Demand | Recorded
      Learn about how to get injured individuals back to work to do what they love during this informative virtual event.
    25. Calf in the field
      Articles
      eAnimal Handling Tips
      ByDennis Murphy, Ph.D.
      Many farm people have never stopped and actually analyzed why animals behave as they do and, more importantly, what this behavior may mean to their own personal safety.
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