| 6HP | |
|---|---|
Automatic Transmission 6HP 26 cutaway | |
| Overview | |
| Manufacturer | ZF Friedrichshafen |
| Production | 2000–2014 |
| Model years | 2000–2014 |
| Body and chassis | |
| Class | 6-SpeedLongitudinalAutomatic Transmission |
| Related | Ford 6R GM 6L Aisin AWTF-80 SC MB 7G-Tronic |
| Dimensions | |
| Curb weight | 72–99 kg (159–218 lb)[1] |
| Chronology | |
| Predecessor | ZF 5HP |
| Successor | ZF 8HP |
6HP isZF Friedrichshafen AG'strademark name for its 6-speedautomatic transmission models (6-speed transmission withHydraulic converter andPlanetary gearsets) forlongitudinal engine applications, designed and built by ZF's subsidiary inSaarbrücken. Released as the6HP 26 in 2000, it was the first 6-speed automatic transmission in a production passengercar. Other variations of the first generation6HP in addition to the6HP 26, were6HP19, and6HP 32 having lower and higher torque capacity, respectively. In 2007, the second generation of the6HP series was introduced, with models6HP 21 and6HP 28. A6HP 34 was planned, but never went into production.[2]
It uses theLepelletier gear mechanism,[3] anepicyclic/planetary gearset, which can provide more gear ratios with significantly fewer components. This means the6HP 26 is actually lighter than its five-speed5HP predecessors. The6HP is the first transmission to use theLepelletier gear mechanism.
The last6HP automatic transmission was produced by the Saarbrücken plant in March 2014 after 7,050,232 units were produced.[4][5] The ZF plant in Shanghai continued to produce the6HP for the Chinese market.[4]
TheFord 6R,GM 6L, andAisin AWTF-80 SC transmissions are all based on the same globally patentedLepelletier gear mechanism. TheAWTF-80 SC is the only one fortransverse engine installation.
| Model | First Deliv- ery | Gear | Total Span | Avg. Step | Components | Nomenclature | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| R | 1 | 2 | 3 | 4 | 5 | 6 | Nomi- nal | Effec- tive | Cen- ter | Total | per Gear[b] | Gears Count | Cou- pling | Gear- sets | Input Shaft Diameter | |||
| 2000: 1st Generation | 3 Gearsets 2 Brakes 3 Clutches | 1.333 | 6[b] | H[c] | P[d] | 2000 | ||||||||||||
| 6HP 26[e] · 6HP 19 · 6HP 32 | −3.403 | 4.171 | 2.340 | 1.521 | 1.143 | 0.867 | 0.691 | 6.035 | 4.924 | 1.698 | 1.433 | 26 mm · 19 mm · 32 mm | ||||||
| 2007: 2nd Generation | 2007 | |||||||||||||||||
| 6HP 28 · 6HP 21 · 6HP 34 | −3.403 | 4.171 | 2.340 | 1.521 | 1.143 | 0.867 | 0.691 | 6.035 | 4.924 | 1.698 | 1.433 | 28 mm · 21 mm · 34 mm | ||||||
| Other Manufacturer using theLepelletier gear mechanism | Installation | Maximum Input Torque | ||||||||||||||||
| Aisin AWTF-80 SC | 2005 | −3.394 | 4.148 | 2.370 | 1.556 | 1.155 | 0.859 | 0.686 | 6.049 | 4.949 | 1.687 | 1.433 | transverse | 450 N⋅m (332 lb⋅ft) | ||||
| Ford 6R 60 · 6R 80 | 2005 | −3.403 | 4.171 | 2.340 | 1.521 | 1.143 | 0.867 | 0.691 | 6.035 | 4.924 | 1.698 | 1.433 | R[f] | 600 N⋅m (443 lb⋅ft) · 800 N⋅m (590 lb⋅ft) | ||||
| Ford 6R 140 | 2005 | −3.128 | 3.974 | 2.318 | 1.516 | 1.149 | 0.858 | 0.674 | 5.899 | 4.644 | 1.636 | 1.426 | 1,400 N⋅m (1,033 lb⋅ft) | |||||
| GM 6L 45 · 6L 50 | 2006 | −3.200 | 4.065 | 2.371 | 1.551 | 1.157 | 0.853 | 0.674 | 6.035 | 4.751 | 1.655 | 1.433 | L[g] | 500 N⋅m (369 lb⋅ft) | ||||
| GM 6L 80 · 6L 90 | 2005 | −3.064 | 4.027 | 2.364 | 1.532 | 1.152 | 0.852 | 0.667 | 6.040 | 4.596 | 1.638 | 1.433 | 800 N⋅m (590 lb⋅ft) · 1,200 N⋅m (885 lb⋅ft) | |||||
| ||||||||||||||||||
The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding). The layout brings the ability to shift in a non-sequential manner – going from gear 6 to gear 2 in extreme situations simply by changing one shift element (actuating clutch E and releasing brake A).
In order to increase the number of ratios,ZF has abandoned the conventional design method of limiting themselves to pure in-lineepicyclic gearing and extended it to a combination with parallelepicyclic gearing. This was only possible thanks to computer-aided design and has resulted in a global patent for this gearset concept. The6HP is the first transmission designed according to this new paradigm. After gaining additional gear ratios only with additional components, this time the number of components has to decrease while the number of ratios still increase. The progress is reflected in a much better ratio of the number of gears to the number of components used compared to existing layouts.
| With Assessment | Output: Gear Ratios | Innovation Elasticity[b] Δ Output : Δ Input | Input: Main Components | |||
|---|---|---|---|---|---|---|
| Total | Gearsets | Brakes | Clutches | |||
| 6HP Ref. Object | Topic[b] | |||||
| Δ Number | ||||||
| Relative Δ | Δ Output | · | Δ Input | |||
| 6HP 5HP 24/30[c] | 6[d] 5[d] | Progress[b] | 8 9 | 3[e] 3 | 2 3 | 3 3 |
| Δ Number | 1 | -1 | 0 | -1 | 0 | |
| Relative Δ | 0.200 | −1.800[b] · | −0.111 | 0.000 | −0.333 | 0.000 |
| 6HP 5HP 18/19[c] | 6[d] 5[d] | Progress[b] | 8 10 | 3[e] 3[e] | 2 3 | 3 4 |
| Δ Number | 1 | -2 | 0 | -1 | -1 | |
| Relative Δ | 0.200 | −1.000[b] · | −0.200 | 0.000 | −0.333 | −0.250 |
| 6HP 3-Speed[f] | 6[d] 3[d] | Market Position[b] | 8 7 | 3[e] 2 | 2 3 | 3 2 |
| Δ Number | 3 | 1 | 1 | -1 | 1 | |
| Relative Δ | 1.000 | 7.000[b] · | 0.143 | 0.500 | −0.333 | 0.500 |
| ||||||
The ratios of the 6 gears are nicely evenly distributed in all versions. Exceptions are the large step from 1st to 2nd gear and the almost geometric steps from 3rd to 4th to 5th gear. They cannot be eliminated without affecting all other gears. As the large step is shifted due to the large span to a lower speed range than with conventional gearboxes, it is less significant. As the gear steps are smaller overall due to the additional gear(s), the geometric gear steps are still smaller than the corresponding gear steps of conventional gearboxes. Overall, therefore, the weaknesses are not overly significant. As the selected gearset concept saves up to 2 components compared to 5-speed transmissions, the advantages clearly outweigh the disadvantages.
It has atorque converter lock-up for all 6 forward gears, which can be fully disengage when stationary, largely closing thefuel efficiency gap between vehicles with automatic andmanual transmissions.
In aLepelletier gearset,[3] a conventionalplanetary gearset and a compositeRavigneaux gearset are combined to reduce both the size and weight as well as the manufacturing costs. Like all transmissions realized with Lepelletier transmissions, the6HP also dispenses with the use of the direct gear ratio and is thus one of the very few automatic transmission concepts without such a ratio.
| In-Depth Analysis[c] With Assessment And Torque Ratio[d] And Efficiency Calculation[e] | Planetary Gearset: Teeth[f] Lepelletier gear mechanism | Count | Nomi- nal[g] Effec- tive[h] | Cen- ter[i] | |||
|---|---|---|---|---|---|---|---|
| Simple | Ravigneaux | Avg.[j] | |||||
| Make[k] Model | Version First Delivery | S1[l] R1[m] | S2[n] R2[o] | S3[p] R3[q] | Brakes Clutches | Ratio Span | Gear Step[r] |
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | [c] | [c] | [c] | [c] | [c] | [c] | [c] |
| Step[r] | [s] | [t] | |||||
| Δ Step[u][v] | |||||||
| Shaft Speed | |||||||
| Δ Shaft Speed[w] | |||||||
| Torque Ratio[d] | [d] | [d] | [d] | [d] | [d] | [d] | [d] |
| Efficiency [e] | [e] | [e] | [e] | [e] | [e] | [e] | [e] |
| 2000: 1st Generation | |||||||
| ZF 6HP 26[x] ZF 6HP 19[x] ZF 6HP 32[x] | 600 N⋅m (443 lb⋅ft) 400 N⋅m (295 lb⋅ft)[y] 750 N⋅m (553 lb⋅ft)[6] 2000 (all) | 37 71 | 31 38 | 38 85 | 2 3 | 6.0354 4.9236 [h][s] | 1.6977 |
| 1.4327[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.4025[s][h] | 4.1708 | 2.3397[t] | 1.5211 | 1.1428 [v][w] | 0.8672 | 0.6911 |
| Step | 0.8158[s] | 1.0000 | 1.7826[t] | 1.5382 | 1.3311 | 1.3178 | 1.2549 |
| Δ Step[u] | 1.1589 | 1.1559 | 1.0101[v] | 1.0502 | |||
| Speed | -1.2258 | 1.0000 | 1.7826 | 2.7419 | 3.6497 | 4.8096 | 6.0354 |
| Δ Speed | 1.2258 | 1.0000 | 0.7826 | 0.9593 | 0.9078[w] | 1.1599 | 1.2258 |
| Torque Ratio[d] | –3.3116 –3.2665 | 4.0186 3.9436 | 2.2837 2.2559 | 1.5107 1.5055 | 1.1359 1.1325 | 0.8633 0.8613 | 0.6867 0.6845 |
| Efficiency [e] | 0.9733 0.9600 | 0.9635 0.9455 | 0.9761 0.9642 | 0.9931 0.9897 | 0.9939 0.9910 | 0.9955 0.9932 | 0.9937 0.9905 |
| 2007: 2nd Generation | |||||||
| ZF 6HP 28[x] ZF 6HP 21[x] ZF 6HP 34[x] | 600 N⋅m (443 lb⋅ft) 450 N⋅m (332 lb⋅ft)[z] 750 N⋅m (553 lb⋅ft)[aa] 2007 (all) | 37 71 | 31 38 | 38 85 | 2 3 | 6.0354 4.9236 [h][s] | 1.6977 |
| 1.4327[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.4025[s][h] | 4.1708 | 2.3397[t] | 1.5211 | 1.1428 [v][w] | 0.8672 | 0.6911 |
| Other Manufacturer using theLepelletier gear mechanism | |||||||
| Aisin AWTF-80 SC | 450 N⋅m (332 lb⋅ft)[7] 2005 | 50 90 | 36 44 | 44 96 | 2 3 | 6.0494 4.9495 [h][s] | 1.6865 |
| 1.4333[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.3939[s][h] | 4.1481 | 2.3704[t] | 1.5556 | 1.1546[v] | 0.8593 | 0.6857[w] |
| Step | 0.8182[s] | 1.0000 | 1.7500[t] | 1.5238 | 1.3472 | 1.3436 | 1.2532 |
| Δ Step[u] | 1.1484 | 1.1311 | 1.0027[v] | 1.0722 | |||
| Speed | -1.2222 | 1.0000 | 1.7500 | 2.6667 | 3.5926 | 4.8272 | 6.0494 |
| Δ Speed | 1.2222 | 1.0000 | 0.7500 | 0.9167 | 0.9259 | 1.2346 | 1.2222[w] |
| Torque Ratio[d] | –3.3023 –3.2568 | 3.9956 3.9204 | 2.3127 2.2841 | 1.5444 1.5389 | 1.1471 1.1434 | 0.8553 0.8532 | 0.6813 0.6791 |
| Efficiency [e] | 0.9730 0.9596 | 0.9632 0.9451 | 0.9757 0.9636 | 0.9929 0.9893 | 0.9935 0.9903 | 0.9953 0.9928 | 0.9936 0.9904 |
| Ford 6R 60 6R 80 | 600 N⋅m (443 lb⋅ft) 800 N⋅m (590 lb⋅ft) 2005 (all) | 37 71 | 31 38 | 38 85 | 2 3 | 6.0354 4.9236 [h][s] | 1.6977 |
| 1.4327[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.4025[s][h] | 4.1708 | 2.3397[t] | 1.5211 | 1.1428 [v][w] | 0.8672 | 0.6911 |
| Ford 6R 140 | 1,400 N⋅m (1,033 lb⋅ft) 2005 | 49 95 | 37 47 | 47 97 | 2 3 | 5.8993 4.6441 [h][s] | 1.6361 |
| 1.4261[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.1283[s][h] | 3.9738 | 2.3181 [t][v] | 1.5158 | 1.1492 [v][w] | 0.8585 | 0.6736 |
| Step | 0.7872[s] | 1.0000 | 1.7143[t] | 1.5293 | 1.3190 | 1.3389 | 1.2744 |
| Δ Step[u] | 1.1210[v] | 1.1594 | 0.9854[v] | 1.0504 | |||
| Speed | -1.2703 | 1.0000 | 1.7143 | 2.6216 | 3.4580 | 4.6290 | 5.8993 |
| Δ Speed | 1.2703 | 1.0000 | 0.7143 | 0.9073 | 0.8364[w] | 1.1710 | 1.2703 |
| Torque Ratio[d] | –3.0449 –3.0035 | 3.8290 3.7576 | 2.2615 2.2333 | 1.5055 1.5003 | 1.1419 1.1383 | 0.8543 0.8522 | 0.6692 0.6669 |
| Efficiency [e] | 0.9733 0.9601 | 0.9635 0.9456 | 0.9756 0.9635 | 0.9932 0.9898 | 0.9937 0.9906 | 0.9952 0.9927 | 0.9934 0.9900 |
| GM 6L 45 6L 50 | 500 N⋅m (369 lb⋅ft) 2006 | 49 89 | 37 47 | 47 97 | 2 3 | 6.0346 4.7507 [h][s] | 1.6548 |
| 1.4326[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.2001[s][h] | 4.0650 | 2.3712 [t][v] | 1.5506 | 1.1567 [v][w] | 0.8532 | 0.6736 |
| Step | 0.7872[s] | 1.0000 | 1.7143[t] | 1.5293 | 1.3406 | 1.3557 | 1.2662 |
| Δ Step[u] | 1.1210[v] | 1.1408 | 0.9889[v] | 1.0703 | |||
| Speed | -1.2703 | 1.0000 | 1.7143 | 2.6216 | 3.5144 | 4.7643 | 6.0346 |
| Δ Speed | 1.2703 | 1.0000 | 0.7143 | 0.9073 | 0.8928[w] | 1.2499 | 1.2703 |
| Torque Ratio[d] | –3.1138 –3.0710 | 3.9156 3.8421 | 2.3127 2.2826 | 1.5396 1.5340 | 1.1490 1.1453 | 0.8490 0.8468 | 0.6692 0.6692 |
| Efficiency [e] | 0.9730 0.9597 | 0.9633 0.9452 | 0.9753 0.9630 | 0.9929 0.9893 | 0.9934 0.9902 | 0.9951 0.9925 | 0.9934 0.9900 |
| GM 6L 80 6L 90 | 800 N⋅m (590 lb⋅ft) 2005 | 50 94 | 35 46 | 46 92 | 2 3 | 6.0401 4.5957 [h][s] | 1.6384 |
| 1.4329[r] | |||||||
| Gear | R | 1 | 2 | 3 | 4 | 5 | 6 |
| Gear Ratio[c] | −3.0638[s][h] | 4.0267 | 2.3635 [t][v] | 1.5319 | 1.1522 [v][w] | 0.8521 | 0.6667 |
| Step | 0.7609[s] | 1.0000 | 1.7037[t] | 1.5429 | 1.3296 | 1.3522 | 1.2781 |
| Δ Step[u] | 1.1043[v] | 1.1604 | 0.9832[v] | 1.0580 | |||
| Speed | -1.3143 | 1.0000 | 1.7037 | 2.6286 | 3.4948 | 4.7258 | 6.0401 |
| Δ Speed | 1.3143 | 1.0000 | 0.7037 | 0.9249 | 0.8662[w] | 1.2310 | 1.3143 |
| Torque Ratio[d] | –2.9817 –2.9410 | 3.8794 3.8068 | 2.3048 2.2756 | 1.5213 1.5160 | 1.1448 1.1412 | 0.8478 0.8456 | 0.6622 0.6599 |
| Efficiency [e] | 0.9732 0.9599 | 0.9634 0.9454 | 0.9751 0.9628 | 0.9931 0.9896 | 0.9936 0.9904 | 0.9950 0.9924 | 0.9932 0.9898 |
| Actuated Shift Elements[ab] | |||||||
| Brake A[ac] | ❶ | ❶ | ❶ | ❶ | |||
| Brake B[ad] | ❶ | ❶ | ❶ | ||||
| Clutch C[ae] | ❶ | ❶ | |||||
| Clutch D[af] | ❶ | ❶ | |||||
| Clutch E[ag] | ❶ | ❶ | ❶ | ||||
| Geometric Ratios: Speed Conversion | |||||||
| Gear Ratio[c] R & 3 & 6 Ordinary[ah] Elementary Noted[ai] | |||||||
| Gear Ratio[c] 1 & 2 Ordinary[ah] Elementary Noted[ai] | |||||||
| Gear Ratio[c] 4 & 5 Ordinary[ah] Elementary Noted[ai] | |||||||
| Kinetic Ratios: Torque Conversion | |||||||
| Torque Ratio[d] R & 3 & 6 | |||||||
| Torque Ratio[d] 1 & 2 | |||||||
| Torque Ratio[d] 4 & 5 | |||||||
| |||||||
Problems with this transmission are well known.[citation needed] This transmission locks up the torque converter in all gears, increasing wear. Combined with a sealed transmission pan and "lifetime fluid", some people have experienced catastrophic transmission failure. Owners report shift issues when oil begins breaking down beyond 50K miles, hence shifting issues are common.[citation needed]
There are also problems with the valve block and solenoids[citation needed] When this failure starts to occur, shift quality and speed, torque transfer and even loss of ability to engage gears can occur. These problems ledVolkswagen Group to extend the warranty on all of their vehicles equipped with this transmission to 100,000 miles or 10 years.[citation needed]
The6HP 19A is a variation of the6HP 19 forFour-wheel drive applications (German:Allrad, all wheel). It was used by theVolkswagen Group for some permanent four-wheel drive models.
The6HP 26 was the initial version and first used by theBMW 7 Series (E65) in 2001. Initially only used by premium brands, it was later available on the 2009 model year V8 HyundaiGenesis.
Several versions of the6HP 26 are available depending on application and brand:6HP 26,6HP 26A and6HP 26X.
Ford has developed their own versions (Ford 6R 60 andFord 6R 80) based on the6HP 26. Therefore, certain Ford vehicles will not be listed.
The6HP 26A is a variation of the6HP 26 forFour-wheel drive applications (Allrad, all wheel). It was used by the Volkswagen Group for some permanent four-wheel drive models and packages a TORSEN type center differential, and open front differential into the transmission assembly.
The6HP 26X and6HP 26Z is another variation of the6HP 26, also forFour-wheel drive applications. This transmission is suitable for 4WDs with a separate transfer box (the "X" stands for external 4WD).
The6HP 32A is a variation of the6HP 32 forFour-wheel drive applications (Allrad, all wheel).
The6HP 34 was planned for high-output applications. As the successor8HP was about to be launched and innovations are typically introduced first in the premium segment, the6HP 34 never went into production.[2]