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ZF 6HP transmission

From Wikipedia, the free encyclopedia
(Redirected fromZF 6HP26 transmission)
Motor vehicle
6HP
Automatic Transmission 6HP 26 cutaway
Overview
ManufacturerZF Friedrichshafen
Production2000–2014
Model years2000–2014
Body and chassis
Class6-SpeedLongitudinalAutomatic Transmission
RelatedFord 6R
GM 6L
Aisin AWTF-80 SC
MB 7G-Tronic
Dimensions
Curb weight72–99 kg (159–218 lb)[1]
Chronology
PredecessorZF 5HP
SuccessorZF 8HP

6HP isZF Friedrichshafen AG'strademark name for its 6-speedautomatic transmission models (6-speed transmission withHydraulic converter andPlanetary gearsets) forlongitudinal engine applications, designed and built by ZF's subsidiary inSaarbrücken. Released as the6HP 26 in 2000, it was the first 6-speed automatic transmission in a production passengercar. Other variations of the first generation6HP in addition to the6HP 26, were6HP19, and6HP 32 having lower and higher torque capacity, respectively. In 2007, the second generation of the6HP series was introduced, with models6HP 21 and6HP 28. A6HP 34 was planned, but never went into production.[2]

It uses theLepelletier gear mechanism,[3] anepicyclic/planetary gearset, which can provide more gear ratios with significantly fewer components. This means the6HP 26 is actually lighter than its five-speed5HP predecessors. The6HP is the first transmission to use theLepelletier gear mechanism.

The last6HP automatic transmission was produced by the Saarbrücken plant in March 2014 after 7,050,232 units were produced.[4][5] The ZF plant in Shanghai continued to produce the6HP for the Chinese market.[4]

TheFord 6R,GM 6L, andAisin AWTF-80 SC transmissions are all based on the same globally patentedLepelletier gear mechanism. TheAWTF-80 SC is the only one fortransverse engine installation.

Key Data

[edit]
Gear Ratios[a]
ModelFirst
Deliv-
ery
GearTotal SpanAvg.
Step
ComponentsNomenclature
R123456Nomi-
nal
Effec-
tive
Cen-
ter
Totalper
Gear[b]
Gears
Count
Cou-
pling
Gear-
sets
Input Shaft Diameter
2000: 1st Generation3
Gearsets
2
Brakes
3
Clutches
1.3336[b]H[c]P[d]2000
6HP 26[e] · 6HP 19 · 6HP 32−3.4034.1712.3401.5211.1430.8670.6916.0354.9241.6981.43326 mm · 19 mm · 32 mm
2007: 2nd Generation2007
6HP 28 · 6HP 21 · 6HP 34−3.4034.1712.3401.5211.1430.8670.6916.0354.9241.6981.43328 mm · 21 mm · 34 mm
Other Manufacturer using theLepelletier gear mechanismInstallationMaximum Input Torque
Aisin AWTF-80 SC2005−3.3944.1482.3701.5561.1550.8590.6866.0494.9491.6871.433transverse450 N⋅m (332 lb⋅ft)
Ford 6R 60 · 6R 802005−3.4034.1712.3401.5211.1430.8670.6916.0354.9241.6981.433R[f]600 N⋅m (443 lb⋅ft) · 800 N⋅m (590 lb⋅ft)
Ford 6R 1402005−3.1283.9742.3181.5161.1490.8580.6745.8994.6441.6361.4261,400 N⋅m (1,033 lb⋅ft)
GM 6L 45 · 6L 502006−3.2004.0652.3711.5511.1570.8530.6746.0354.7511.6551.433L[g]500 N⋅m (369 lb⋅ft)
GM 6L 80 · 6L 902005−3.0644.0272.3641.5321.1520.8520.6676.0404.5961.6381.433800 N⋅m (590 lb⋅ft) · 1,200 N⋅m (885 lb⋅ft)
  1. ^Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. ^ab Forward gears only
  3. ^ Hydraulictorque converter ·German:Hydraulischer Wandler oder Drehmomentwandler
  4. ^ Planetary gearing ·German:Planetenradsätze
  5. ^first transmission to use the 6-speedLepelletier gear mechanism
  6. ^Rear-wheel drive orfour-wheel drive
  7. ^Longitudinal engine

Specifications

[edit]

Gearset Concept: Combined Parallel and Serial Coupled Gearset Concept For More Gears And Improved Cost-Effectiveness

[edit]

Main Objectives

[edit]

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding). The layout brings the ability to shift in a non-sequential manner – going from gear 6 to gear 2 in extreme situations simply by changing one shift element (actuating clutch E and releasing brake A).

Extent

[edit]

In order to increase the number of ratios,ZF has abandoned the conventional design method of limiting themselves to pure in-lineepicyclic gearing and extended it to a combination with parallelepicyclic gearing. This was only possible thanks to computer-aided design and has resulted in a global patent for this gearset concept. The6HP is the first transmission designed according to this new paradigm. After gaining additional gear ratios only with additional components, this time the number of components has to decrease while the number of ratios still increase. The progress is reflected in a much better ratio of the number of gears to the number of components used compared to existing layouts.

Gearset Concept: Cost-Effectiveness[a]
With
Assessment
Output:
Gear
Ratios
Innovation
Elasticity[b]
Δ Output : Δ Input
Input: Main Components
TotalGearsetsBrakesClutches
6HP
Ref. Object
nO1{\displaystyle n_{O1}}
nO2{\displaystyle n_{O2}}
Topic[b]nI=nG+{\displaystyle n_{I}=n_{G}+}
nB+nC{\displaystyle n_{B}+n_{C}}
nG1{\displaystyle n_{G1}}
nG2{\displaystyle n_{G2}}
nB1{\displaystyle n_{B1}}
nB2{\displaystyle n_{B2}}
nC1{\displaystyle n_{C1}}
nC2{\displaystyle n_{C2}}
Δ NumbernO1nO2{\displaystyle n_{O1}-n_{O2}}nI1nI2{\displaystyle n_{I1}-n_{I2}}nG1nG2{\displaystyle n_{G1}-n_{G2}}nB1nB2{\displaystyle n_{B1}-n_{B2}}nC1nC2{\displaystyle n_{C1}-n_{C2}}
Relative ΔΔ Output
nO1nO2nO2{\displaystyle {\tfrac {n_{O1}-n_{O2}}{n_{O2}}}}
nO1nO2nO2:nI1nI2nI2{\displaystyle {\tfrac {n_{O1}-n_{O2}}{n_{O2}}}:{\tfrac {n_{I1}-n_{I2}}{n_{I2}}}}
=nO1nO2nO2{\displaystyle ={\tfrac {n_{O1}-n_{O2}}{n_{O2}}}}·nI2nI1nI2{\displaystyle {\tfrac {n_{I2}}{n_{I1}-n_{I2}}}}
Δ Input
nI1nI2nI2{\displaystyle {\tfrac {n_{I1}-n_{I2}}{n_{I2}}}}
nG1nG2nG2{\displaystyle {\tfrac {n_{G1}-n_{G2}}{n_{G2}}}}nB1nB2nB2{\displaystyle {\tfrac {n_{B1}-n_{B2}}{n_{B2}}}}nC1nC2nC2{\displaystyle {\tfrac {n_{C1}-n_{C2}}{n_{C2}}}}
6HP
5HP 24/30[c]
6[d]
5[d]
Progress[b]8
9
3[e]
3
2
3
3
3
Δ Number1-10-10
Relative Δ0.200
15{\displaystyle {\tfrac {1}{5}}}
−1.800[b]
15:19=15{\displaystyle {\tfrac {1}{5}}:{\tfrac {-1}{9}}={\tfrac {1}{5}}}·91=95{\displaystyle {\tfrac {-9}{1}}={\tfrac {-9}{5}}}
−0.111
19{\displaystyle {\tfrac {-1}{9}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
−0.333
13{\displaystyle {\tfrac {-1}{3}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
6HP
5HP 18/19[c]
6[d]
5[d]
Progress[b]8
10
3[e]
3[e]
2
3
3
4
Δ Number1-20-1-1
Relative Δ0.200
15{\displaystyle {\tfrac {1}{5}}}
−1.000[b]
15:15=15{\displaystyle {\tfrac {1}{5}}:{\tfrac {-1}{5}}={\tfrac {1}{5}}}·51=11{\displaystyle {\tfrac {-5}{1}}={\tfrac {-1}{1}}}
−0.200
15{\displaystyle {\tfrac {-1}{5}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
−0.333
13{\displaystyle {\tfrac {-1}{3}}}
−0.250
14{\displaystyle {\tfrac {-1}{4}}}
6HP
3-Speed[f]
6[d]
3[d]
Market Position[b]8
7
3[e]
2
2
3
3
2
Δ Number311-11
Relative Δ1.000
11{\displaystyle {\tfrac {1}{1}}}
7.000[b]
11:17=11{\displaystyle {\tfrac {1}{1}}:{\tfrac {1}{7}}={\tfrac {1}{1}}}·71=71{\displaystyle {\tfrac {7}{1}}={\tfrac {7}{1}}}
0.143
17{\displaystyle {\tfrac {1}{7}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
−0.333
13{\displaystyle {\tfrac {-1}{3}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
  1. ^Progress increases cost-effectiveness and is reflected in theratio of forward gears to main components.
    It depends on thepower flow:
    • parallel: using the two degrees of freedom ofplanetary gearsets
      • to increase the number of gears
      • with unchanged number of components
    • serial: in-line combinedplanetary gearsets without using the two degrees of freedom
      • to increase the number of gears
      • a corresponding increase in the number of components is unavoidable
  2. ^abcdefghInnovationElasticity Classifies Progress And Market Position
    • Automobile manufacturers drive forward technical developments primarily in order to remain competitive or to achieve or defend technological leadership. This technical progress has therefore always been subject to economic constraints
    • Only innovations whose relative additional benefit is greater than the relative additional resource input, i.e. whoseeconomicelasticity is greater than 1, are considered for realization
    • Therequired innovationelasticity of an automobile manufacturer depends on its expected return on investment. The basic assumption that the relative additional benefit must beat least twice as high as the relative additional resource input helps with orientation
      • negative, if the output increases and the input decreases,is perfect
      • 2 or above is good
      • 1 or above is acceptable (red)
      • below this is unsatisfactory (bold)
  3. ^abDirect Predecessor
    • To reflect the progress of the specific model change
  4. ^abcdefplus 1 reverse gear
  5. ^abcdof which 2 gearsets are combined as a compoundRavigneaux gearset
  6. ^Reference Standard (Benchmark)
    • 3-speed transmissions with torque converters have established the modern market for automatic transmissions and thus made it possible in the first place, as this design proved to be a particularly successful compromise between cost and performance
    • It became the archetype and dominated the world market for around 3 decades, setting the standard for automatic transmissions. It was only when fuel consumption became the focus of interest that this design reached its limits, which is why it has now completely disappeared from the market
    • What has remained is the orientation that it offers as a reference standard (point of reference, benchmark) for this market for determining progressiveness and thus the market position of all other, later designs
    • All transmission variants consist of 7 main components
    • Typical examples are

Gearset Concept: Quality

[edit]

The ratios of the 6 gears are nicely evenly distributed in all versions. Exceptions are the large step from 1st to 2nd gear and the almost geometric steps from 3rd to 4th to 5th gear. They cannot be eliminated without affecting all other gears. As the large step is shifted due to the large span to a lower speed range than with conventional gearboxes, it is less significant. As the gear steps are smaller overall due to the additional gear(s), the geometric gear steps are still smaller than the corresponding gear steps of conventional gearboxes. Overall, therefore, the weaknesses are not overly significant. As the selected gearset concept saves up to 2 components compared to 5-speed transmissions, the advantages clearly outweigh the disadvantages.

It has atorque converter lock-up for all 6 forward gears, which can be fully disengage when stationary, largely closing thefuel efficiency gap between vehicles with automatic andmanual transmissions.

In aLepelletier gearset,[3] a conventionalplanetary gearset and a compositeRavigneaux gearset are combined to reduce both the size and weight as well as the manufacturing costs. Like all transmissions realized with Lepelletier transmissions, the6HP also dispenses with the use of the direct gear ratio and is thus one of the very few automatic transmission concepts without such a ratio.

Gear Ratio Analysis[a][b]
In-Depth Analysis[c]
With Assessment
And Torque Ratio[d]
And Efficiency Calculation[e]
Planetary Gearset: Teeth[f]
Lepelletier gear mechanism
CountNomi-
nal[g]
Effec-
tive[h]
Cen-
ter[i]
SimpleRavigneauxAvg.[j]
Make[k]
Model
Version
First Delivery
S1[l]
R1[m]
S2[n]
R2[o]
S3[p]
R3[q]
Brakes
Clutches
Ratio
Span
Gear
Step[r]
GearR123456
Gear
Ratio[c]
iR{\displaystyle {i_{R}}}[c]i1{\displaystyle {i_{1}}}[c]i2{\displaystyle {i_{2}}}[c]i3{\displaystyle {i_{3}}}[c]i4{\displaystyle {i_{4}}}[c]i5{\displaystyle {i_{5}}}[c]i6{\displaystyle {i_{6}}}[c]
Step[r]iRi1{\displaystyle -{\frac {i_{R}}{i_{1}}}}[s]i1i1{\displaystyle {\frac {i_{1}}{i_{1}}}}i1i2{\displaystyle {\frac {i_{1}}{i_{2}}}}[t]i2i3{\displaystyle {\frac {i_{2}}{i_{3}}}}i3i4{\displaystyle {\frac {i_{3}}{i_{4}}}}i4i5{\displaystyle {\frac {i_{4}}{i_{5}}}}i5i6{\displaystyle {\frac {i_{5}}{i_{6}}}}
Δ Step[u][v]i1i2:i2i3{\displaystyle {\tfrac {i_{1}}{i_{2}}}:{\tfrac {i_{2}}{i_{3}}}}i2i3:i3i4{\displaystyle {\tfrac {i_{2}}{i_{3}}}:{\tfrac {i_{3}}{i_{4}}}}i3i4:i4i5{\displaystyle {\tfrac {i_{3}}{i_{4}}}:{\tfrac {i_{4}}{i_{5}}}}i4i5:i5i6{\displaystyle {\tfrac {i_{4}}{i_{5}}}:{\tfrac {i_{5}}{i_{6}}}}
Shaft
Speed
i1iR{\displaystyle {\frac {i_{1}}{i_{R}}}}i1i1{\displaystyle {\frac {i_{1}}{i_{1}}}}i1i2{\displaystyle {\frac {i_{1}}{i_{2}}}}i1i3{\displaystyle {\frac {i_{1}}{i_{3}}}}i1i4{\displaystyle {\frac {i_{1}}{i_{4}}}}i1i5{\displaystyle {\frac {i_{1}}{i_{5}}}}i1i6{\displaystyle {\frac {i_{1}}{i_{6}}}}
Δ Shaft
Speed[w]
0i1iR{\displaystyle 0-{\tfrac {i_{1}}{i_{R}}}}i1i10{\displaystyle {\tfrac {i_{1}}{i_{1}}}-0}i1i2i1i1{\displaystyle {\tfrac {i_{1}}{i_{2}}}-{\tfrac {i_{1}}{i_{1}}}}i1i3i1i2{\displaystyle {\tfrac {i_{1}}{i_{3}}}-{\tfrac {i_{1}}{i_{2}}}}i1i4i1i3{\displaystyle {\tfrac {i_{1}}{i_{4}}}-{\tfrac {i_{1}}{i_{3}}}}i1i5i1i4{\displaystyle {\tfrac {i_{1}}{i_{5}}}-{\tfrac {i_{1}}{i_{4}}}}i1i6i1i5{\displaystyle {\tfrac {i_{1}}{i_{6}}}-{\tfrac {i_{1}}{i_{5}}}}
Torque
Ratio[d]
μR{\displaystyle \mu _{R}}[d]μ1{\displaystyle \mu _{1}}[d]μ2{\displaystyle \mu _{2}}[d]μ3{\displaystyle \mu _{3}}[d]μ4{\displaystyle \mu _{4}}[d]μ5{\displaystyle \mu _{5}}[d]μ6{\displaystyle \mu _{6}}[d]
Efficiency
ηn{\displaystyle \eta _{n}}[e]
μRiR{\displaystyle {\frac {\mu _{R}}{i_{R}}}}[e]μ1i1{\displaystyle {\frac {\mu _{1}}{i_{1}}}}[e]μ2i2{\displaystyle {\frac {\mu _{2}}{i_{2}}}}[e]μ3i3{\displaystyle {\frac {\mu _{3}}{i_{3}}}}[e]μ4i4{\displaystyle {\frac {\mu _{4}}{i_{4}}}}[e]μ5i5{\displaystyle {\frac {\mu _{5}}{i_{5}}}}[e]μ6i6{\displaystyle {\frac {\mu _{6}}{i_{6}}}}[e]
2000: 1st Generation
ZF 6HP 26[x]
ZF 6HP 19[x]
ZF 6HP 32[x]
600 N⋅m (443 lb⋅ft)
400 N⋅m (295 lb⋅ft)[y]
750 N⋅m (553 lb⋅ft)[6]
2000 (all)
37
71
31
38
38
85
2
3
6.0354
4.9236
[h][s]
1.6977
1.4327[r]
GearR123456
Gear
Ratio[c]
−3.4025[s][h]
4,5901,349{\displaystyle -{\tfrac {4,590}{1,349}}}
4.1708
9,1802,201{\displaystyle {\tfrac {9,180}{2,201}}}
2.3397[t]
211,14090,241{\displaystyle {\tfrac {211,140}{90,241}}}
1.5211
10871{\displaystyle {\tfrac {108}{71}}}
1.1428
[v][w]
9,1808,033{\displaystyle {\tfrac {9,180}{8,033}}}
0.8672
4,5905,293{\displaystyle {\tfrac {4,590}{5,293}}}
0.6911
85123{\displaystyle {\tfrac {85}{123}}}
Step0.8158[s]1.00001.7826[t]1.53821.33111.31781.2549
Δ Step[u]1.15891.15591.0101[v]1.0502
Speed-1.22581.00001.78262.74193.64974.80966.0354
Δ Speed1.22581.00000.78260.95930.9078[w]1.15991.2258
Torque
Ratio[d]
–3.3116
–3.2665
4.0186
3.9436
2.2837
2.2559
1.5107
1.5055
1.1359
1.1325
0.8633
0.8613
0.6867
0.6845
Efficiency
ηn{\displaystyle \eta _{n}}[e]
0.9733
0.9600
0.9635
0.9455
0.9761
0.9642
0.9931
0.9897
0.9939
0.9910
0.9955
0.9932
0.9937
0.9905
2007: 2nd Generation
ZF 6HP 28[x]
ZF 6HP 21[x]
ZF 6HP 34[x]
600 N⋅m (443 lb⋅ft)
450 N⋅m (332 lb⋅ft)[z]
750 N⋅m (553 lb⋅ft)[aa]
2007 (all)
37
71
31
38
38
85
2
3
6.0354
4.9236
[h][s]
1.6977
1.4327[r]
GearR123456
Gear
Ratio[c]
−3.4025[s][h]4.17082.3397[t]1.52111.1428
[v][w]
0.86720.6911
Other Manufacturer using theLepelletier gear mechanism
Aisin
AWTF-80 SC
450 N⋅m (332 lb⋅ft)[7]
2005
50
90
36
44
44
96
2
3
6.0494
4.9495
[h][s]
1.6865
1.4333[r]
GearR123456
Gear
Ratio[c]
−3.3939[s][h]
11233{\displaystyle -{\tfrac {112}{33}}}
4.1481
11227{\displaystyle {\tfrac {112}{27}}}
2.3704[t]
6427{\displaystyle {\tfrac {64}{27}}}
1.5556
149{\displaystyle {\tfrac {14}{9}}}
1.1546[v]
11297{\displaystyle {\tfrac {112}{97}}}
0.8593
336391{\displaystyle {\tfrac {336}{391}}}
0.6857[w]
2435{\displaystyle {\tfrac {24}{35}}}
Step0.8182[s]1.00001.7500[t]1.52381.34721.34361.2532
Δ Step[u]1.14841.13111.0027[v]1.0722
Speed-1.22221.00001.75002.66673.59264.82726.0494
Δ Speed1.22221.00000.75000.91670.92591.23461.2222[w]
Torque
Ratio[d]
–3.3023
–3.2568
3.9956
3.9204
2.3127
2.2841
1.5444
1.5389
1.1471
1.1434
0.8553
0.8532
0.6813
0.6791
Efficiency
ηn{\displaystyle \eta _{n}}[e]
0.9730
0.9596
0.9632
0.9451
0.9757
0.9636
0.9929
0.9893
0.9935
0.9903
0.9953
0.9928
0.9936
0.9904
Ford
6R 60
6R 80
600 N⋅m (443 lb⋅ft)
800 N⋅m (590 lb⋅ft)
2005 (all)
37
71
31
38
38
85
2
3
6.0354
4.9236
[h][s]
1.6977
1.4327[r]
GearR123456
Gear
Ratio[c]
−3.4025[s][h]4.17082.3397[t]1.52111.1428
[v][w]
0.86720.6911
Ford
6R 140
1,400 N⋅m (1,033 lb⋅ft)
2005
49
95
37
47
47
97
2
3
5.8993
4.6441
[h][s]
1.6361
1.4261[r]
GearR123456
Gear
Ratio[c]
−3.1283[s][h]
13,9684,485{\displaystyle -{\tfrac {13,968}{4,485}}}
3.9738
13,9683,515{\displaystyle {\tfrac {13,968}{3,515}}}
2.3181
[t][v]
8,1483,515{\displaystyle {\tfrac {8,148}{3,515}}}
1.5158
14495{\displaystyle {\tfrac {144}{95}}}
1.1492
[v][w]
13,96812,155{\displaystyle {\tfrac {13,968}{12,155}}}
0.8585
13,96816,271{\displaystyle {\tfrac {13,968}{16,271}}}
0.6736
97144{\displaystyle {\tfrac {97}{144}}}
Step0.7872[s]1.00001.7143[t]1.52931.31901.33891.2744
Δ Step[u]1.1210[v]1.15940.9854[v]1.0504
Speed-1.27031.00001.71432.62163.45804.62905.8993
Δ Speed1.27031.00000.71430.90730.8364[w]1.17101.2703
Torque
Ratio[d]
–3.0449
–3.0035
3.8290
3.7576
2.2615
2.2333
1.5055
1.5003
1.1419
1.1383
0.8543
0.8522
0.6692
0.6669
Efficiency
ηn{\displaystyle \eta _{n}}[e]
0.9733
0.9601
0.9635
0.9456
0.9756
0.9635
0.9932
0.9898
0.9937
0.9906
0.9952
0.9927
0.9934
0.9900
GM
6L 45
6L 50
500 N⋅m (369 lb⋅ft)
2006
49
89
37
47
47
97
2
3
6.0346
4.7507
[h][s]
1.6548
1.4326[r]
GearR123456
Gear
Ratio[c]
−3.2001[s][h]
13,3864,183{\displaystyle -{\tfrac {13,386}{4,183}}}
4.0650
13,3863,293{\displaystyle {\tfrac {13,386}{3,293}}}
2.3712
[t][v]
15,61763586{\displaystyle {\tfrac {15,617}{63586}}}
1.5506
13889{\displaystyle {\tfrac {138}{89}}}
1.1567
[v][w]
13,38611,573{\displaystyle {\tfrac {13,386}{11,573}}}
0.8532
13,38615,689{\displaystyle {\tfrac {13,386}{15,689}}}
0.6736
97144{\displaystyle {\tfrac {97}{144}}}
Step0.7872[s]1.00001.7143[t]1.52931.34061.35571.2662
Δ Step[u]1.1210[v]1.14080.9889[v]1.0703
Speed-1.27031.00001.71432.62163.51444.76436.0346
Δ Speed1.27031.00000.71430.90730.8928[w]1.24991.2703
Torque
Ratio[d]
–3.1138
–3.0710
3.9156
3.8421
2.3127
2.2826
1.5396
1.5340
1.1490
1.1453
0.8490
0.8468
0.6692
0.6692
Efficiency
ηn{\displaystyle \eta _{n}}[e]
0.9730
0.9597
0.9633
0.9452
0.9753
0.9630
0.9929
0.9893
0.9934
0.9902
0.9951
0.9925
0.9934
0.9900
GM
6L 80
6L 90
800 N⋅m (590 lb⋅ft)
2005
50
94
35
46
46
92
2
3
6.0401
4.5957
[h][s]
1.6384
1.4329[r]
GearR123456
Gear
Ratio[c]
−3.0638[s][h]
14447{\displaystyle -{\tfrac {144}{47}}}
4.0267
6,6241,645{\displaystyle {\tfrac {6,624}{1,645}}}
2.3635
[t][v]
3,8881,645{\displaystyle {\tfrac {3,888}{1,645}}}
1.5319
7247{\displaystyle {\tfrac {72}{47}}}
1.1522
[v][w]
6,6245,749{\displaystyle {\tfrac {6,624}{5,749}}}
0.8521
144169{\displaystyle {\tfrac {144}{169}}}
0.6667
23{\displaystyle {\tfrac {2}{3}}}
Step0.7609[s]1.00001.7037[t]1.54291.32961.35221.2781
Δ Step[u]1.1043[v]1.16040.9832[v]1.0580
Speed-1.31431.00001.70372.62863.49484.72586.0401
Δ Speed1.31431.00000.70370.92490.8662[w]1.23101.3143
Torque
Ratio[d]
–2.9817
–2.9410
3.8794
3.8068
2.3048
2.2756
1.5213
1.5160
1.1448
1.1412
0.8478
0.8456
0.6622
0.6599
Efficiency
ηn{\displaystyle \eta _{n}}[e]
0.9732
0.9599
0.9634
0.9454
0.9751
0.9628
0.9931
0.9896
0.9936
0.9904
0.9950
0.9924
0.9932
0.9898
Actuated Shift Elements[ab]
Brake A[ac]
Brake B[ad]
Clutch C[ae]
Clutch D[af]
Clutch E[ag]
Geometric Ratios: Speed Conversion
Gear
Ratio[c]
R & 3 & 6
Ordinary[ah]
Elementary
Noted[ai]
iR=R3(S1+R1)R1S3{\displaystyle i_{R}=-{\frac {R_{3}(S_{1}+R_{1})}{R_{1}S_{3}}}}i3=S1+R1R1{\displaystyle i_{3}={\frac {S_{1}+R_{1}}{R_{1}}}}i6=R3S3+R3{\displaystyle i_{6}={\frac {R_{3}}{S_{3}+R_{3}}}}
iR=(1+S1R1)R3S3{\displaystyle i_{R}=-\left(1+{\tfrac {S_{1}}{R_{1}}}\right){\tfrac {R_{3}}{S_{3}}}}i3=1+S1R1{\displaystyle i_{3}=1+{\tfrac {S_{1}}{R_{1}}}}i6=11+S3R3{\displaystyle i_{6}={\tfrac {1}{1+{\tfrac {S_{3}}{R_{3}}}}}}
Gear
Ratio[c]
1 & 2
Ordinary[ah]
Elementary
Noted[ai]
i1=R2R3(S1+R1)R1S2S3{\displaystyle i_{1}={\frac {R_{2}R_{3}(S_{1}+R_{1})}{R_{1}S_{2}S_{3}}}}i2=R3(S1+R1)(S2+R2)R1S2(S3+R3){\displaystyle i_{2}={\frac {R_{3}(S_{1}+R_{1})(S_{2}+R_{2})}{R_{1}S_{2}(S_{3}+R_{3})}}}
i1=(1+S1R1)R2R3S2S3{\displaystyle i_{1}=\left(1+{\tfrac {S_{1}}{R_{1}}}\right){\tfrac {R_{2}R_{3}}{S_{2}S_{3}}}}i2=(1+S1R1)(1+R2S2)1+S3R3{\displaystyle i_{2}={\tfrac {\left(1+{\tfrac {S_{1}}{R_{1}}}\right)\left(1+{\tfrac {R_{2}}{S_{2}}}\right)}{1+{\tfrac {S_{3}}{R_{3}}}}}}
Gear
Ratio[c]
4 & 5
Ordinary[ah]
Elementary
Noted[ai]
i4=R2R3(S1+R1)R2R3(S1+R1)S1S2S3{\displaystyle i_{4}={\frac {R_{2}R_{3}(S_{1}+R_{1})}{R_{2}R_{3}(S_{1}+R_{1})-S_{1}S_{2}S_{3}}}}i5=R3(S1+R1)R3(S1+R1)+S1S3{\displaystyle i_{5}={\frac {R_{3}(S_{1}+R_{1})}{R_{3}(S_{1}+R_{1})+S_{1}S_{3}}}}
i4=11S2S3R2R31+R1S1{\displaystyle i_{4}={\tfrac {1}{1-{\tfrac {\tfrac {S_{2}S_{3}}{R_{2}R_{3}}}{1+{\tfrac {R_{1}}{S_{1}}}}}}}}i5=11+S3R31+R1S1{\displaystyle i_{5}={\tfrac {1}{1+{\tfrac {\tfrac {S_{3}}{R_{3}}}{1+{\tfrac {R_{1}}{S_{1}}}}}}}}
Kinetic Ratios: Torque Conversion
Torque
Ratio[d]
R & 3 & 6
μR=(1+S1R1η0)R3S3η0{\displaystyle \mu _{R}=-\left(1+{\tfrac {S_{1}}{R_{1}}}\eta _{0}\right){\tfrac {R_{3}}{S_{3}}}\eta _{0}}μ3=1+S1R1η0{\displaystyle \mu _{3}=1+{\tfrac {S_{1}}{R_{1}}}\eta _{0}}μ6=11+S3R31η0{\displaystyle \mu _{6}={\tfrac {1}{1+{\tfrac {S_{3}}{R_{3}}}\cdot {\tfrac {1}{\eta _{0}}}}}}
Torque
Ratio[d]
1 & 2
μ1=(1+S1R1η0)R2R3S2S3η032{\displaystyle \mu _{1}=\left(1+{\tfrac {S_{1}}{R_{1}}}\eta _{0}\right){\tfrac {R_{2}R_{3}}{S_{2}S_{3}}}{\eta _{0}}^{\tfrac {3}{2}}}μ2=(1+S1R1η0)(1+R2S2η0)1+S3R31η0{\displaystyle \mu _{2}={\tfrac {\left(1+{\tfrac {S_{1}}{R_{1}}}\eta _{0}\right)\left(1+{\tfrac {R_{2}}{S_{2}}}\eta _{0}\right)}{1+{\tfrac {S_{3}}{R_{3}}}\cdot {\tfrac {1}{\eta _{0}}}}}}
Torque
Ratio[d]
4 & 5
μ4=11S2S3R2R3η0321+R1S11η0{\displaystyle \mu _{4}={\tfrac {1}{1-{\tfrac {{\tfrac {S_{2}S_{3}}{R_{2}R_{3}}}{\eta _{0}}^{\tfrac {3}{2}}}{1+{\tfrac {R_{1}}{S_{1}}}\cdot {\tfrac {1}{\eta _{0}}}}}}}}μ5=11+S3R31η01+R1S1η0{\displaystyle \mu _{5}={\tfrac {1}{1+{\tfrac {{\tfrac {S_{3}}{R_{3}}}\cdot {\tfrac {1}{\eta _{0}}}}{1+{\tfrac {R_{1}}{S_{1}}}\eta _{0}}}}}}
  1. ^The 6HP-transmission is the first one to use theLepelletier gear mechanism
  2. ^Revised 14 January 2026
    NomenclatureWithn={\displaystyle n=} gear is
  3. ^abcdefghijklmnopqrsGear Ratio (Transmission Ratio)in{\displaystyle i_{n}}
    — Speed Conversion —
  4. ^abcdefghijklmnopqTorque Ratio (Torque Conversion Ratio)μn{\displaystyle \mu _{n}}
    — Torque Conversion —
  5. ^abcdefghijklmnEfficiency
    • Theefficiencyηn{\displaystyle \eta _{n}} is calculated
    • Power loss for single meshing gears
      • is in the range of 1 % to 1.5 %
      • helical gear pairs, which are used to reduce noise in passenger cars, are in the upper part of the loss range
      • spur gear pairs, which are limited to commercial vehicles due to their poorer noise comfort, are in the lower part of the loss range
    Corridor for torque ratio and efficiency
  6. ^Layout
    • Input and output are on opposite sides
    • Planetary gearset 1 is on the input (turbine) side
    • Input (turbine) shafts areR1 and, if actuated,C2/C3 (the common carrier of the compound Ravigneaux gearset)
    • Output shaft isR3 (ring gear of outer Ravigneaux gearset)
  7. ^Total Ratio Span (Total Gear/Transmission Ratio) Nominal
  8. ^abcdefghijklmnoTotal Ratio Span (Total Gear Ratio/Total Transmission Ratio) EffectiveDigression
    Reverse gear
    • is usuallylonger than 1st gear
    • theeffective span is therefore ofcentral importance for describing the suitability of a transmission
    • because in these cases, thenominal spread conveys a misleading picture
    • which is only unproblematic for vehicles with high specific power
    Market participants
    • Manufacturers naturally have no interest in specifying the effective span
    • Users have not yet formulated the practical benefits that the effective span has for them
    • The effective span has not yet played a role in research and teaching
    Contrary to its significance
    • theeffective span has thereforenot yet been able to establish itself
      • eitherin theory
      • orin practice.
    End of digression
  9. ^Ratio Span's Center
  10. ^Average Gear Step
  11. ^Manufacturer
  12. ^Sun 1: sun gear of gearset 1
  13. ^Ring 1: ring gear of gearset 1
  14. ^Sun 2: sun gear of gearset 2: inner Ravigneaux gearset
  15. ^Ring 2: ring gear of gearset 2: inner Ravigneaux gearset
  16. ^Sun 3: sun gear of gearset 3: outer Ravigneaux gearset
  17. ^Ring 3: ring gear of gearset 3: outer Ravigneaux gearset
  18. ^abcdefghiStandard 50:50
    — 50 % Is Above And 50 % Is Below The Average Gear Step —
    • With steadily decreasing gear steps (yellow highlighted lineStep)
    • and a particularly large step from 1st to 2nd gear
      • thelower half of the gear steps (between the small gears; rounded down, here the first 2)is always larger
      • and theupper half of the gear steps (between the large gears; rounded up, here the last 3)is always smaller
    • than the average gear step (cell highlightedyellow two rows above on the far right)
    • lower half:smaller gear steps are a waste of possible ratios (red bold)
    • upper half:larger gear steps are unsatisfactory (red bold)
  19. ^abcdefghijklmnopqrstStandard R:1
    — Reverse And 1st Gear Have The Same Ratio —
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
    • see alsoTotal Ratio Span (Total Gear/Transmission Ratio) Effective
  20. ^abcdefghijklmStandard 1:2
    — Gear Step 1st To 2nd Gear As Small As Possible —
    • With continuously decreasing gear steps (yellow marked lineStep)
    • thelargest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667 : 1 (5 : 3) is good
      • Up to 1.7500 : 1 (7 : 4) is acceptable (red)
      • Above is unsatisfactory (bold)
  21. ^abcdefFrom large to small gears (from right to left)
  22. ^abcdefghijklmnopqrsStandard STEP
    — From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
    • Gear steps should
      • increase: Δ Step (firstgreen highlighted lineΔ Step) is always greater than 1
      • Asprogressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  23. ^abcdefghijklmStandard SPEED
    — From Small To Large Gears: Steady Increase In Shaft Speed Difference —
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked ingreenΔ (Shaft) Speed) is always greater than the previous one
    • 1 difference smaller than the previous one is acceptable (red)
    • 2 consecutive ones are a waste of possible ratios (bold)
  24. ^abcdefforRear-wheel drive cars
  25. ^400 N⋅m (295 lbf⋅ft) or 400 N⋅m (295 lbf⋅ft)
  26. ^produced in the PRC,[5] alternatively known as 6HP 19tu and 6HP 19z
  27. ^planned, but never went into production[2]
  28. ^ Permanentlycoupled elements
    • Apart from Ravigneaux couplings, there areno permanent couplings
  29. ^ BlocksR2 andS3
  30. ^ BlocksC2/C3 (the common carrier of the compound Ravigneaux gearset)
  31. ^ CouplesC1 andS2
  32. ^ CouplesC1 withR2 andS3
  33. ^ CouplesR1 withC2/C3 (the common carrier of the compound Ravigneaux gearset)
  34. ^abcOrdinary Noted
    • For direct determination of the ratio
  35. ^abcElementary Noted
    • Alternative representation for determining the transmission ratio
    • Contains only operands
      • With simple fractions of both central gears of a planetary gearset
      • Or with the value 1
    • As a basis
      • For reliable
      • And traceable
    • Determination of the torque conversion rate and efficiency

Imperfections

[edit]

Problems with this transmission are well known.[citation needed] This transmission locks up the torque converter in all gears, increasing wear. Combined with a sealed transmission pan and "lifetime fluid", some people have experienced catastrophic transmission failure. Owners report shift issues when oil begins breaking down beyond 50K miles, hence shifting issues are common.[citation needed]

There are also problems with the valve block and solenoids[citation needed] When this failure starts to occur, shift quality and speed, torque transfer and even loss of ability to engage gears can occur. These problems ledVolkswagen Group to extend the warranty on all of their vehicles equipped with this transmission to 100,000 miles or 10 years.[citation needed]

Applications

[edit]

First Generation · 2000

[edit]

6HP 19

[edit]
  • BMW X3
  • BMW 520i (E60)
  • BMW 528i (E60)
  • BMW 530i (E60)
  • BMW 630i (E63)
  • BMW 730i/li (E65/E66)
  • E9X pre-LCI: BMW 318i, 320i, 323i, 325i, 328i, 330i, 335i
  • E87 pre-LCI: BMW 116i, 118i, 120i
  • E82 (similar to E87): 135i
  • E81 (similar to E87): 118d
  • BMW Z4 (E85) LCI
  • BMW Z4 (E86 similar to E85)): all models except Z4 M
  • BMW Z4 (E89): 23i / 30i
  • 2010–2012Hyundai Genesis Coupe 3.8 L

6HP 19A

[edit]

The6HP 19A is a variation of the6HP 19 forFour-wheel drive applications (German:Allrad, all wheel). It was used by theVolkswagen Group for some permanent four-wheel drive models.

6HP 26

[edit]

The6HP 26 was the initial version and first used by theBMW 7 Series (E65) in 2001. Initially only used by premium brands, it was later available on the 2009 model year V8 HyundaiGenesis.

Several versions of the6HP 26 are available depending on application and brand:6HP 26,6HP 26A and6HP 26X.

Ford has developed their own versions (Ford 6R 60 andFord 6R 80) based on the6HP 26. Therefore, certain Ford vehicles will not be listed.

6HP 26A

[edit]

The6HP 26A is a variation of the6HP 26 forFour-wheel drive applications (Allrad, all wheel). It was used by the Volkswagen Group for some permanent four-wheel drive models and packages a TORSEN type center differential, and open front differential into the transmission assembly.

6HP 26X & 6HP 26Z

[edit]

The6HP 26X and6HP 26Z is another variation of the6HP 26, also forFour-wheel drive applications. This transmission is suitable for 4WDs with a separate transfer box (the "X" stands for external 4WD).

  • 2006–2013 Land RoverRange Rover: with Jaguar type engines or TDV8
  • 2006–2013 Land RoverRange Rover Sport: 4.4 L and 5.0 LAJV8 models
  • 2005–2009 Land Rover Discovery 3 (LR3 in North America)
  • 2010–2013 Land Rover Discovery 4 (LR4 in North America)
  • 2007BMW X3 (E83): 3.0d (some models)
  • 2005–2011BMW 3 Series (E90): 330(x)d, (E90/91): xDrive
  • 2004–2006BMW X5 (E53) V8 and 3.0D
  • 2007–2013BMW X5 (E70) (Facelift models use 8HP Except North American Diesel models which had 6HP and M57 till the end of production in 2013)
  • 2004–2007BMW 5 Series (E60): xDrive
  • 2003–2010Porsche Cayenne (Typ 9PA)
  • 2003–2010VW Touareg (Typ 7L)

6HP 32

[edit]
  • BMW E65 LCI: 745d

6HP 32A

[edit]

The6HP 32A is a variation of the6HP 32 forFour-wheel drive applications (Allrad, all wheel).

  • Audi Q7 6.0 L V12 TDI

Second Generation · 2007

[edit]

6HP 21

[edit]
  • 2011–2014 Ford Falcon (FG2 turbocharged I4, naturally-aspirated I6, turbocharged I6 and supercharge V8)
  • 2014–2016Ford Falcon (FG X turbocharged I4, naturally-aspirated I6, turbocharged I6 and supercharged V8)[5]
  • 2014–2016Ford Territory (SZ II petrol)[15]
  • 2010–2012 BMW 320d LCI (Thailand) with engine N47D20
  • 2011–2013 BMW 335i (E9X)
  • 2013–2015BMW X1 (E84): xDrive35i
  • 2009 LCI BMW 528i (E60) with engine N52B30AE
  • 2014–PresentMaxus G10
  • 2007–2010 BMW 520d (E60) LCI with engine N47D20
  • 2007–2010 BMW 525d (E60) LCI with engine M57D30TU2

6HP 28

[edit]

6HP 34

[edit]

The6HP 34 was planned for high-output applications. As the successor8HP was about to be launched and innovations are typically introduced first in the premium segment, the6HP 34 never went into production.[2]

See also

[edit]

References

[edit]
  1. ^Guile, Chris (February 2, 2007)."Analysis: New ZF 6-speed auto as efficient as manuals (sometimes)".Just Auto.
  2. ^abc"ZF 6HP34"(PDF).ZF Friedrichshafen AG. Retrieved18 September 2009.[permanent dead link]
  3. ^abRiley, Mike (2013-09-01)."Lepelletier Planetary System".Transmission Digest.Archived from the original on 2023-06-21. Retrieved2023-03-03.
  4. ^ab"More than Seven Million: ZF Ends Production of Successful 6-Speed Automatic Transmission" (Press release).ZF Friedrichshafen. 31 March 2014. Retrieved2 August 2016.
  5. ^abcd"Review: Ford FG X Falcon (2014–16)". AustralianCar.Reviews. Archived fromthe original on 18 October 2015. Retrieved2 August 2016.
  6. ^"ZF 6HP26 Transmission"(PDF). Retrieved2017-02-02.
  7. ^Kasuya, Satoru; Taniguchi, Takao; Tsukamoto, Kazumasa; Hayabuchi, Masahiro; Nishida, Masaaki; Suzuki, Akitomo; Niki, Hiroshi (2005)."AISIN AW New High Torque Capacity Six-Speed Automatic Transmission for FWD vehicles".SAE Transactions.114:1193–1201.ISSN 0096-736X.JSTOR 44725152.Archived from the original on 2020-07-20. Retrieved2020-07-09.
  8. ^Markus, Frank (November 2001)."BMW 745i – First Drive Review".Car and Driver. Archived fromthe original on 18 September 2014.
  9. ^"2003 model year XK service training technical guide"(PDF). Jaguar Cars North America. 30 September 2002. p. 4. Archived fromthe original(PDF) on 8 January 2016.
  10. ^Crawford, Anthony (25 July 2007)."2007 Aston Martin DB9 Coupe Road Test". CarAdvice. Retrieved13 September 2016.
  11. ^abc"Aston Martin Automatic Gearboxes". JT Automatics Ltd. Archived fromthe original on 25 April 2016.
  12. ^"Review: Ford BF Falcon (2005–10)". AustralianCar.Reviews. Archived fromthe original on 18 October 2015. Retrieved2 August 2016.
  13. ^"Review: Ford FG Falcon (2008–14)". AustralianCar.Reviews. Archived fromthe original on 18 October 2015. Retrieved2 August 2016.
  14. ^"Review: Ford SY Territory (2005–11)". AustralianCar.Reviews. Archived fromthe original on 18 October 2015. Retrieved2 August 2016.
  15. ^ab"Review: Ford SZ Territory (2011–16)". AustralianCar.Reviews. Archived fromthe original on 18 October 2015. Retrieved2 August 2016.
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