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ZF 5HP transmission

From Wikipedia, the free encyclopedia
(Redirected fromZF 5HP19 transmission)
Motor vehicle automatic transmission models
For the heavy-duty 5 speed automatic transmission, seeZF Ecomat.
Motor vehicle
5HP 18 · 5HP 30 · 5HP 24
Overview
ManufacturerZF Friedrichshafen
Production1991–2008
Model years1991–2008
Body and chassis
Class5-SpeedLongitudinalAutomatic Transmission
RelatedMB 5G-Tronic
Chronology
PredecessorZF 4HP Transmission Family
SuccessorZF 6HP

5HP isZF Friedrichshafen AG'strademark name for its 5-speedautomatic transmission models (5-speed transmission withHydraulic converter andPlanetary gearsets) forlongitudinal engine applications, designed and built byZF's subsidiary inSaarbrücken.

Key Data

[edit]
Gear Ratios[a]
ModelFirst
Deliv-
ery
GearTotal SpanAvg.
Step
ComponentsNomenclature
R12345Nomi-
nal
Effec-
tive
Cen-
ter
Totalper
Gear[b]
Gears
Count
Cou-
pling
Gear-
sets
Input Shaft
Diameter
Ravigneaux Types5[b]H[c]P[d]
5HP 18
5HP 19
1990
1997
−4.0963.6651.9951.4071.0000.7424.9364.9361.6501.491Gearsets
3 Brakes
4 Clutches
2.00018 mm
19 mm
Simpson Types
5HP 301992−3.6843.5532.2441.5451.0000.7874.5174.5171.6721.458 Gearsets
3 Brakes
3 Clutches
1.80030 mm
5HP 241996−4.0953.5712.2001.5051.0000.8044.4444.4441.6941.45224 mm
  1. ^Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. ^ab Forward gears only
  3. ^ Hydraulictorque converter ·German:Hydraulischer Wandler oder Drehmomentwandler
  4. ^ Planetary gearing ·German:Planetenradsätze

1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux Planetary Gearset Types

[edit]

Gearset Concept: Combined Parallel and Serial Coupled Gearset Concept For More Gears And Improved Cost-Effectiveness

[edit]

The 5HP 18 and 19 are a transmission family with purely serial power flow: components were simply added to enable more gears. This makes these transmissions larger, heavier, and more expensive. With 10 main components, progress was unsatisfactory: an obvious transitional solution. It is therefore the last conventionally designed transmission from ZF. All subsequent transmissions from ZF including the 8-speed transmission8HP require fewer main components.

Gearset Concept: Cost-Effectiveness[a]
With
Assessment
Output:
Gear
Ratios
Innovation
Elasticity[b]
Δ Output : Δ Input
Input: Main Components
TotalGearsetsBrakesClutches
5HP 18/19
Ref. Object
nO1{\displaystyle n_{O1}}
nO2{\displaystyle n_{O2}}
Topic[b]nI=nG+{\displaystyle n_{I}=n_{G}+}
nB+nC{\displaystyle n_{B}+n_{C}}
nG1{\displaystyle n_{G1}}
nG2{\displaystyle n_{G2}}
nB1{\displaystyle n_{B1}}
nB2{\displaystyle n_{B2}}
nC1{\displaystyle n_{C1}}
nC2{\displaystyle n_{C2}}
Δ NumbernO1nO2{\displaystyle n_{O1}-n_{O2}}nI1nI2{\displaystyle n_{I1}-n_{I2}}nG1nG2{\displaystyle n_{G1}-n_{G2}}nB1nB2{\displaystyle n_{B1}-n_{B2}}nC1nC2{\displaystyle n_{C1}-n_{C2}}
Relative ΔΔ Output
nO1nO2nO2{\displaystyle {\tfrac {n_{O1}-n_{O2}}{n_{O2}}}}
nO1nO2nO2:nI1nI2nI2{\displaystyle {\tfrac {n_{O1}-n_{O2}}{n_{O2}}}:{\tfrac {n_{I1}-n_{I2}}{n_{I2}}}}
=nO1nO2nO2{\displaystyle ={\tfrac {n_{O1}-n_{O2}}{n_{O2}}}}·nI2nI1nI2{\displaystyle {\tfrac {n_{I2}}{n_{I1}-n_{I2}}}}
Δ Input
nI1nI2nI2{\displaystyle {\tfrac {n_{I1}-n_{I2}}{n_{I2}}}}
nG1nG2nG2{\displaystyle {\tfrac {n_{G1}-n_{G2}}{n_{G2}}}}nB1nB2nB2{\displaystyle {\tfrac {n_{B1}-n_{B2}}{n_{B2}}}}nC1nC2nC2{\displaystyle {\tfrac {n_{C1}-n_{C2}}{n_{C2}}}}
5HP 18/19
4HP 14/16/18[c]
5[d]
4[d]
Progress[b]10
7
3[e]
2[e]
3
2
4
3
Δ Number13111
Relative Δ0.250
14{\displaystyle {\tfrac {1}{4}}}
0.583[b]
14:37=14{\displaystyle {\tfrac {1}{4}}:{\tfrac {3}{7}}={\tfrac {1}{4}}}·73=712{\displaystyle {\tfrac {7}{3}}={\tfrac {7}{12}}}
0.429
37{\displaystyle {\tfrac {3}{7}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
0.333
13{\displaystyle {\tfrac {1}{3}}}
5HP 18/19
4HP 20/22/24[c]
5[d]
4[d]
Progress[b]10
10
3[e]
3
3
4
4
3
Δ Number100-11
Relative Δ0.250
14{\displaystyle {\tfrac {1}{4}}}
[b]
14:010=14{\displaystyle {\tfrac {1}{4}}:{\tfrac {0}{10}}={\tfrac {1}{4}}}·100=100{\displaystyle {\tfrac {10}{0}}={\tfrac {10}{0}}}
0.000
010{\displaystyle {\tfrac {0}{10}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
−0.250
14{\displaystyle {\tfrac {-1}{4}}}
0.333
13{\displaystyle {\tfrac {1}{3}}}
5HP 18/19
3-Speed[f]
5[d]
3[d]
Market Position[b]10
7
3[e]
2[e]
3
3
4
2
Δ Number23102
Relative Δ0.667
23{\displaystyle {\tfrac {2}{3}}}
1.556[b]
23:37=23{\displaystyle {\tfrac {2}{3}}:{\tfrac {3}{7}}={\tfrac {2}{3}}}·73=149{\displaystyle {\tfrac {7}{3}}={\tfrac {14}{9}}}
0.429
37{\displaystyle {\tfrac {3}{7}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
1.000
22{\displaystyle {\tfrac {2}{2}}}
  1. ^Progress increases cost-effectiveness and is reflected in theratio of forward gears to main components.
    It depends on thepower flow:
    • parallel: using the two degrees of freedom ofplanetary gearsets
      • to increase the number of gears
      • with unchanged number of components
    • serial: in-line combinedplanetary gearsets without using the two degrees of freedom
      • to increase the number of gears
      • a corresponding increase in the number of components is unavoidable
  2. ^abcdefghInnovationElasticity Classifies Progress And Market Position
    • Automobile manufacturers drive forward technical developments primarily in order to remain competitive or to achieve or defend technological leadership. This technical progress has therefore always been subject to economic constraints
    • Only innovations whose relative additional benefit is greater than the relative additional resource input, i.e. whoseeconomicelasticity is greater than 1, are considered for realization
    • Therequired innovationelasticity of an automobile manufacturer depends on its expected return on investment. The basic assumption that the relative additional benefit must beat least twice as high as the relative additional resource input helps with orientation
      • negative, if the output increases and the input decreases,is perfect
      • 2 or above is good
      • 1 or above is acceptable (red)
      • below this is unsatisfactory (bold)
  3. ^abDirect Predecessor
    • To reflect the progress of the specific model change
  4. ^abcdefplus 1 reverse gear
  5. ^abcdeof which 2 gearsets are combined as a compoundRavigneaux gearset
  6. ^Reference Standard (Benchmark)
    • 3-speed transmissions with torque converters have established the modern market for automatic transmissions and thus made it possible in the first place, as this design proved to be a particularly successful compromise between cost and performance
    • It became the archetype and dominated the world market for around 3 decades, setting the standard for automatic transmissions. It was only when fuel consumption became the focus of interest that this design reached its limits, which is why it has now completely disappeared from the market
    • What has remained is the orientation that it offers as a reference standard (point of reference, benchmark) for this market for determining progressiveness and thus the market position of all other, later designs
    • All transmission variants consist of 7 main components
    • Typical examples are

Gearset Concept: Quality

[edit]

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding).

Gear Ratio Analysis[a]
In-Depth Analysis[b]
With Assessment
And Torque Ratio[c]
And Efficiency Calculation[d]
Planetary Gearset: Teeth[e]CountNomi-
nal[f]
Effec-
tive[g]
Cen-
ter[h]
RavigneauxSimpleAvg.[i]
Model
Type
Version
First Delivery
S1[j]
R1[k]
S2[l]
R2[m]
S3[n]
R3[o]
Brakes
Clutches
Ratio
Span
Gear
Step[p]
GearR12345
Gear
Ratio[b]
iR{\displaystyle {i_{R}}}[b]i1{\displaystyle {i_{1}}}[b]i2{\displaystyle {i_{2}}}[b]i3{\displaystyle {i_{3}}}[b]i4{\displaystyle {i_{4}}}[b]i5{\displaystyle {i_{5}}}[b]
Step[p]iRi1{\displaystyle -{\frac {i_{R}}{i_{1}}}}[q]i1i1{\displaystyle {\frac {i_{1}}{i_{1}}}}i1i2{\displaystyle {\frac {i_{1}}{i_{2}}}}[r]i2i3{\displaystyle {\frac {i_{2}}{i_{3}}}}i3i4{\displaystyle {\frac {i_{3}}{i_{4}}}}i4i5{\displaystyle {\frac {i_{4}}{i_{5}}}}
Δ Step[s][t]i1i2:i2i3{\displaystyle {\tfrac {i_{1}}{i_{2}}}:{\tfrac {i_{2}}{i_{3}}}}i2i3:i3i4{\displaystyle {\tfrac {i_{2}}{i_{3}}}:{\tfrac {i_{3}}{i_{4}}}}i3i4:i4i5{\displaystyle {\tfrac {i_{3}}{i_{4}}}:{\tfrac {i_{4}}{i_{5}}}}
Shaft
Speed
i1iR{\displaystyle {\frac {i_{1}}{i_{R}}}}i1i1{\displaystyle {\frac {i_{1}}{i_{1}}}}i1i2{\displaystyle {\frac {i_{1}}{i_{2}}}}i1i3{\displaystyle {\frac {i_{1}}{i_{3}}}}i1i4{\displaystyle {\frac {i_{1}}{i_{4}}}}i1i5{\displaystyle {\frac {i_{1}}{i_{5}}}}
Δ Shaft
Speed[u]
0i1iR{\displaystyle 0-{\tfrac {i_{1}}{i_{R}}}}i1i10{\displaystyle {\tfrac {i_{1}}{i_{1}}}-0}i1i2i1i1{\displaystyle {\tfrac {i_{1}}{i_{2}}}-{\tfrac {i_{1}}{i_{1}}}}i1i3i1i2{\displaystyle {\tfrac {i_{1}}{i_{3}}}-{\tfrac {i_{1}}{i_{2}}}}i1i4i1i3{\displaystyle {\tfrac {i_{1}}{i_{4}}}-{\tfrac {i_{1}}{i_{3}}}}i1i5i1i4{\displaystyle {\tfrac {i_{1}}{i_{5}}}-{\tfrac {i_{1}}{i_{4}}}}
Torque
Ratio[c]
μR{\displaystyle \mu _{R}}[c]μ1{\displaystyle \mu _{1}}[c]μ2{\displaystyle \mu _{2}}[c]μ3{\displaystyle \mu _{3}}[c]μ4{\displaystyle \mu _{4}}[c]μ5{\displaystyle \mu _{5}}[c]
Efficiency
ηn{\displaystyle \eta _{n}}[d]
μRiR{\displaystyle {\frac {\mu _{R}}{i_{R}}}}[d]μ1i1{\displaystyle {\frac {\mu _{1}}{i_{1}}}}[d]μ2i2{\displaystyle {\frac {\mu _{2}}{i_{2}}}}[d]μ3i3{\displaystyle {\frac {\mu _{3}}{i_{3}}}}[d]μ4i4{\displaystyle {\frac {\mu _{4}}{i_{4}}}}[d]μ5i5{\displaystyle {\frac {\mu _{5}}{i_{5}}}}[d]
5HP 18310 N⋅m (229 lb⋅ft)
1990
38
34[v]
34
98
32
76
3
4
4.9363
4.9363
[g][q]
1.6495
1.4906
[p]
GearR12345
Gear
Ratio[b]
−4.0960[q][g]
1,323323{\displaystyle -{\tfrac {1,323}{323}}}
3.6648
1,323361{\displaystyle {\tfrac {1,323}{361}}}
1.9990[r]
7,9383,971{\displaystyle {\tfrac {7,938}{3,971}}}
1.4067
[p][t][u]
294209{\displaystyle {\tfrac {294}{209}}}
1.0000
11{\displaystyle {\tfrac {1}{1}}}
0.7424
4966{\displaystyle {\tfrac {49}{66}}}
Step1.1176[q]1.00001.8333[r]1.4211[p]1.40671.3469
Δ Step[s]1.29011.0102[t]1.0444
Speed-0.89471.00001.83332.60533.66484.9363
Δ Speed0.89471.00000.83330.7719[u]1.05961.2715
Torque
Ratio[c]
–3.9903
–3.9378
3.5344
3.4700
1.9581
1.9377
1.3861
1.3758
1.00000.7385
0.7366
Efficiency
ηn{\displaystyle \eta _{n}}[d]
0.9742
0.9614
0.9644
0.9468
0.9795
0.9693
0.9854
0.9780
1.00000.9948
0.9921
5HP 19325 N⋅m (240 lb⋅ft)
1997
38
34[v]
34
98
32
76
3
4
4.9363
4.9363
[g][q]
1.6495
1.4906
[p]
GearR12345
Gear
Ratio[b]
−4.0960[q][g]3.66481.9990[r]1.4067
[p][t][u]
1.00000.7424
Actuated Shift Elements
Brake A[w]
Brake B[x]
Brake C[y]
Clutch D[z]
Clutch E[aa]
Clutch F[ab]
Clutch G[ac]
Geometric Ratios: Speed Conversion
Gear
Ratio[b]
R & 1
Ordinary[ad]
Elementary
Noted[ae]
iR=R2(S3+R3)S2R3{\displaystyle i_{R}=-{\frac {R_{2}(S_{3}+R_{3})}{S_{2}R_{3}}}}i1=R1R2(S3+R3)S1S2R3{\displaystyle i_{1}={\frac {R_{1}R_{2}(S_{3}+R_{3})}{S_{1}S_{2}R_{3}}}}
iR=R2S2(1+S3R3){\displaystyle i_{R}=-{\tfrac {R_{2}}{S_{2}}}\left(1+{\tfrac {S_{3}}{R_{3}}}\right)}i1=R1R2S1S2(1+S3R3){\displaystyle i_{1}={\tfrac {R_{1}R_{2}}{S_{1}S_{2}}}\left(1+{\tfrac {S_{3}}{R_{3}}}\right)}
Gear
Ratio[b]
2 & 3
Ordinary[ad]
Elementary
Noted[ae]
i2=R2(S1+R1)(S3+R3)S1R3(S2+R2){\displaystyle i_{2}={\frac {R_{2}(S_{1}+R_{1})(S_{3}+R_{3})}{S_{1}R_{3}(S_{2}+R_{2})}}}i3=R2(S1+R1)S1(S2+R2){\displaystyle i_{3}={\frac {R_{2}(S_{1}+R_{1})}{S_{1}(S_{2}+R_{2})}}}
i2=(1+R1S1)(1+S3R3)1+S2R2{\displaystyle i_{2}={\tfrac {\left(1+{\tfrac {R_{1}}{S_{1}}}\right)\left(1+{\tfrac {S_{3}}{R_{3}}}\right)}{1+{\tfrac {S_{2}}{R_{2}}}}}}i3=1+R1S11+S2R2{\displaystyle i_{3}={\tfrac {1+{\tfrac {R_{1}}{S_{1}}}}{1+{\tfrac {S_{2}}{R_{2}}}}}}
Gear
Ratio[b]
4 & 5
Ordinary[ad]
Elementary
Noted[ae]
i4=11{\displaystyle i_{4}={\frac {1}{1}}}i5=R2S2+R2{\displaystyle i_{5}={\frac {R_{2}}{S_{2}+R_{2}}}}
i5=11+S2R2{\displaystyle i_{5}={\tfrac {1}{1+{\tfrac {S_{2}}{R_{2}}}}}}
Kinetic Ratios: Torque Conversion
Torque
Ratio[c]
R & 1
μR=R2S2η0(1+S3R3η0){\displaystyle \mu _{R}=-{\tfrac {R_{2}}{S_{2}}}\eta _{0}\left(1+{\tfrac {S_{3}}{R_{3}}}\eta _{0}\right)}μ1=R1R2S1S2η032(1+S3R3η0){\displaystyle \mu _{1}={\tfrac {R_{1}R_{2}}{S_{1}S_{2}}}{\eta _{0}}^{\tfrac {3}{2}}\left(1+{\tfrac {S_{3}}{R_{3}}}\eta _{0}\right)}
Torque
Ratio[c]
2 & 3
μ2=(1+R1S1η0)(1+S3R3η0)1+S2R21η0{\displaystyle \mu _{2}={\tfrac {\left(1+{\tfrac {R_{1}}{S_{1}}}\eta _{0}\right)\left(1+{\tfrac {S_{3}}{R_{3}}}\eta _{0}\right)}{1+{\tfrac {S_{2}}{R_{2}}}\cdot {\tfrac {1}{\eta _{0}}}}}}μ3=1+R1S1η01+S2R21η0{\displaystyle \mu _{3}={\tfrac {1+{\tfrac {R_{1}}{S_{1}}}\eta _{0}}{1+{\tfrac {S_{2}}{R_{2}}}\cdot {\tfrac {1}{\eta _{0}}}}}}
Torque
Ratio[c]
4 & 5
μ4=11{\displaystyle \mu _{4}={\tfrac {1}{1}}}μ5=11+S2R21η0{\displaystyle \mu _{5}={\tfrac {1}{1+{\tfrac {S_{2}}{R_{2}}}\cdot {\tfrac {1}{\eta _{0}}}}}}
  1. ^Revised 14 January 2026
    NomenclatureWithn={\displaystyle n=} gear is
  2. ^abcdefghijklmGear Ratio (Transmission Ratio)in{\displaystyle i_{n}}
    — Speed Conversion —
  3. ^abcdefghijklTorque Ratio (Torque Conversion Ratio)μn{\displaystyle \mu _{n}}
    — Torque Conversion —
  4. ^abcdefghiEfficiency
    • Theefficiencyηn{\displaystyle \eta _{n}} is calculated
    • Power loss for single meshing gears
      • is in the range of 1 % to 1.5 %
      • helical gear pairs, which are used to reduce noise in passenger cars, are in the upper part of the loss range
      • spur gear pairs, which are limited to commercial vehicles due to their poorer noise comfort, are in the lower part of the loss range
    Corridor for torque ratio and efficiency
  5. ^Layout
    • Input and output are on opposite sides
    • Planetary gearset 2 (the outer Ravigneaux gearset) is on the input (turbine) side
    • Input (turbine) shafts are, if actuated,S1, C1/C2 (the common carrier of the compound Ravigneaux gearset), andR1/S2
    • Output shaft isC3
  6. ^Total Ratio Span (Total Gear/Transmission Ratio) Nominal
  7. ^abcdeTotal Ratio Span (Total Gear Ratio/Total Transmission Ratio) EffectiveDigression
    Reverse gear
    • is usuallylonger than 1st gear
    • theeffective span is therefore ofcentral importance for describing the suitability of a transmission
    • because in these cases, thenominal spread conveys a misleading picture
    • which is only unproblematic for vehicles with high specific power
    Market participants
    • Manufacturers naturally have no interest in specifying the effective span
    • Users have not yet formulated the practical benefits that the effective span has for them
    • The effective span has not yet played a role in research and teaching
    Contrary to its significance
    • theeffective span has thereforenot yet been able to establish itself
      • eitherin theory
      • orin practice.
    End of digression
  8. ^Ratio Span's Center
  9. ^Average Gear Step
  10. ^Sun 1: sun gear of gearset 1: inner Ravigneaux gearset
  11. ^Ring 1: ring gear of gearset 1: inner Ravigneaux gearset
  12. ^Sun 2: sun gear of gearset 2: outer Ravigneaux gearset
  13. ^Ring 2: ring gear of gearset 2: outer Ravigneaux gearset
  14. ^Sun 3: sun gear of gearset 3
  15. ^Ring 3: ring gear of gearset 3
  16. ^abcdefgStandard 50:50
    — 50 % Is Above And 50 % Is Below The Average Gear Step —
    • With steadily decreasing gear steps (yellow highlighted lineStep)
    • and a particularly large step from 1st to 2nd gear
      • thelower half of the gear steps (between the small gears; rounded down, here the first 2)is always larger
      • and theupper half of the gear steps (between the large gears; rounded up, here the last 2)is always smaller
    • than the average gear step (cell highlightedyellow two rows above on the far right)
    • lower half:smaller gear steps are a waste of possible ratios (red bold)
    • upper half:larger gear steps are unsatisfactory (red bold)
  17. ^abcdefStandard R:1
    — Reverse And 1st Gear Have The Same Ratio —
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
    • see alsoTotal Ratio Span (Total Gear/Transmission Ratio) Effective
  18. ^abcdStandard 1:2
    — Gear Step 1st To 2nd Gear As Small As Possible —
    • With continuously decreasing gear steps (yellow marked lineStep)
    • thelargest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667 : 1 (5 : 3) is good
      • Up to 1.7500 : 1 (7 : 4) is acceptable (red)
      • Above is unsatisfactory (bold)
  19. ^abFrom large to small gears (from right to left)
  20. ^abcdStandard STEP
    — From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
    • Gear steps should
      • increase: Δ Step (firstgreen highlighted lineΔ Step) is always greater than 1
      • Asprogressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  21. ^abcdStandard SPEED
    — From Small To Large Gears: Steady Increase In Shaft Speed Difference —
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked ingreenΔ (Shaft) Speed) is always greater than the previous one
    • 1 difference smaller than the previous one is acceptable (red)
    • 2 consecutive ones are a waste of possible ratios (bold)
  22. ^abinner and outer sun gears of theRavigneaux planetary gearset are inverted
  23. ^ BlocksR1 (ring gear of the inner Ravigneaux gearset) andS2 (sun gear of the outer Ravigneaux gearset)
  24. ^ BlocksC1/C2 (the common carrier of the compound Ravigneaux gearset)
  25. ^ BlocksS3
  26. ^ CouplesS1 (sun of the inner Ravigneaux gearset) with the input (turbine)
  27. ^ CouplesR1 (ring gear of the inner Ravigneaux gearset) andS2 (sun gear of the outer Ravigneaux gearset) with the input (turbine)
  28. ^ ConnectsC1/C2 (the common carrier of the compound Ravigneaux gearset) with the input (turbine)
  29. ^ CouplesS3 withR3
  30. ^abcOrdinary Noted
    • For direct determination of the gear ratio
  31. ^abcElementary Noted
    • Alternative representation for determining the transmission ratio
    • Contains only operands
      • With simple fractions of both central gears of a planetary gearset
      • Or with the value 1
    • As a basis
      • For reliable
      • And traceable
    • Determination of torque conversion ratio and efficiency

1992: 5HP 30 · 1996: 5HP 24 · Simpson Planetary Gearset Types

[edit]

Gearset Concept: Combined Parallel and Serial Coupled Gearset Concept For More Gears And Improved Cost-Effectiveness

[edit]

With planetary transmissions, the number of gears can be increased conventionally by adding additional gearsets as well as brakes and clutches, or conceptually by switching from serial to combined parallel and serial power flow. The conceptual way requires a computer-aided design. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts.

The 5HP 30 and 24 are the first transmission family with combined parallel and serial power flow to prevent these transmission from becoming larger, heavier, and more expensive. With 9 main components, it saves 1 component compared to the 5HP 18 and 19 family. No subsequent transmissions from ZF including the 8-speed transmission8HP require more main components.

Gearset Concept: Cost-Effectiveness[a]
With
Assessment
Output:
Gear
Ratios
Innovation
Elasticity[b]
Δ Output : Δ Input
Input: Main Components
TotalGearsetsBrakesClutches
5HP 30/24
Ref. Object
nO1{\displaystyle n_{O1}}
nO2{\displaystyle n_{O2}}
Topic[b]nI=nG+{\displaystyle n_{I}=n_{G}+}
nB+nC{\displaystyle n_{B}+n_{C}}
nG1{\displaystyle n_{G1}}
nG2{\displaystyle n_{G2}}
nB1{\displaystyle n_{B1}}
nB2{\displaystyle n_{B2}}
nC1{\displaystyle n_{C1}}
nC2{\displaystyle n_{C2}}
Δ NumbernO1nO2{\displaystyle n_{O1}-n_{O2}}nI1nI2{\displaystyle n_{I1}-n_{I2}}nG1nG2{\displaystyle n_{G1}-n_{G2}}nB1nB2{\displaystyle n_{B1}-n_{B2}}nC1nC2{\displaystyle n_{C1}-n_{C2}}
Relative ΔΔ Output
nO1nO2nO2{\displaystyle {\tfrac {n_{O1}-n_{O2}}{n_{O2}}}}
nO1nO2nO2:nI1nI2nI2{\displaystyle {\tfrac {n_{O1}-n_{O2}}{n_{O2}}}:{\tfrac {n_{I1}-n_{I2}}{n_{I2}}}}
=nO1nO2nO2{\displaystyle ={\tfrac {n_{O1}-n_{O2}}{n_{O2}}}}·nI2nI1nI2{\displaystyle {\tfrac {n_{I2}}{n_{I1}-n_{I2}}}}
Δ Input
nI1nI2nI2{\displaystyle {\tfrac {n_{I1}-n_{I2}}{n_{I2}}}}
nG1nG2nG2{\displaystyle {\tfrac {n_{G1}-n_{G2}}{n_{G2}}}}nB1nB2nB2{\displaystyle {\tfrac {n_{B1}-n_{B2}}{n_{B2}}}}nC1nC2nC2{\displaystyle {\tfrac {n_{C1}-n_{C2}}{n_{C2}}}}
5HP 30/24
4HP 14/16/18[c]
5[d]
4[d]
Progress[b]9
7
3
2[e]
3
2
3
3
Δ Number12110
Relative Δ0.250
14{\displaystyle {\tfrac {1}{4}}}
0.875[b]
14:27=14{\displaystyle {\tfrac {1}{4}}:{\tfrac {2}{7}}={\tfrac {1}{4}}}·72=78{\displaystyle {\tfrac {7}{2}}={\tfrac {7}{8}}}
0.286
27{\displaystyle {\tfrac {2}{7}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
5HP 30/24
4HP 20/22/24[c]
5[d]
4[d]
Progress[b]9
10
3
3
3
4
3
3
Δ Number1-10-10
Relative Δ0.250
14{\displaystyle {\tfrac {1}{4}}}
−2.500[b]
14:110=14{\displaystyle {\tfrac {1}{4}}:{\tfrac {-1}{10}}={\tfrac {1}{4}}}·101=104{\displaystyle {\tfrac {10}{-1}}={\tfrac {10}{-4}}}
−0.100
110{\displaystyle {\tfrac {-1}{10}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
−0.250
14{\displaystyle {\tfrac {-1}{4}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
5HP 30/24
3-Speed[f]
5[d]
3[d]
Market Position[b]9
7
3
2[e]
3
3
3
2
Δ Number22101
Relative Δ0.667
23{\displaystyle {\tfrac {2}{3}}}
2.333[b]
23:27=23{\displaystyle {\tfrac {2}{3}}:{\tfrac {2}{7}}={\tfrac {2}{3}}}·72=73{\displaystyle {\tfrac {7}{2}}={\tfrac {7}{3}}}
0.286
27{\displaystyle {\tfrac {2}{7}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
0.000
03{\displaystyle {\tfrac {0}{3}}}
0.500
12{\displaystyle {\tfrac {1}{2}}}
  1. ^Progress increases cost-effectiveness and is reflected in theratio of forward gears to main components.
    It depends on thepower flow:
    • parallel: using the two degrees of freedom ofplanetary gearsets
      • to increase the number of gears
      • with unchanged number of components
    • serial: in-line combinedplanetary gearsets without using the two degrees of freedom
      • to increase the number of gears
      • a corresponding increase in the number of components is unavoidable
  2. ^abcdefghInnovationElasticity Classifies Progress And Market Position
    • Automobile manufacturers drive forward technical developments primarily in order to remain competitive or to achieve or defend technological leadership. This technical progress has therefore always been subject to economic constraints
    • Only innovations whose relative additional benefit is greater than the relative additional resource input, i.e. whoseeconomicelasticity is greater than 1, are considered for realization
    • Therequired innovationelasticity of an automobile manufacturer depends on its expected return on investment. The basic assumption that the relative additional benefit must beat least twice as high as the relative additional resource input helps with orientation
      • negative, if the output increases and the input decreases,is perfect
      • 2 or above is good
      • 1 or above is acceptable (red)
      • below this is unsatisfactory (bold)
  3. ^abDirect Predecessor
    • To reflect the progress of the specific model change
  4. ^abcdefplus 1 reverse gear
  5. ^abof which 2 gearsets are combined as a compoundRavigneaux gearset
  6. ^Reference Standard (Benchmark)
    • 3-speed transmissions with torque converters have established the modern market for automatic transmissions and thus made it possible in the first place, as this design proved to be a particularly successful compromise between cost and performance
    • It became the archetype and dominated the world market for around 3 decades, setting the standard for automatic transmissions. It was only when fuel consumption became the focus of interest that this design reached its limits, which is why it has now completely disappeared from the market
    • What has remained is the orientation that it offers as a reference standard (point of reference, benchmark) for this market for determining progressiveness and thus the market position of all other, later designs
    • All transmission variants consist of 7 main components
    • Typical examples are

Gearset Concept: Quality

[edit]

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding).

Gear Ratio Analysis[a]
In-Depth Analysis[b]
With Assessment
And Torque Ratio[c]
And Efficiency Calculation[d]
Planetary Gearset: Teeth[e]CountNomi-
nal[f]
Effec-
tive[g]
Cen-
ter[h]
SimpsonSimpleAvg.[i]
Model
Type
Version
First Delivery
S1[j]
R1[k]
S2[l]
R2[m]
S3[n]
R3[o]
Brakes
Clutches
Ratio
Span
Gear
Step[p]
GearR12345
Gear
Ratio[b]
iR{\displaystyle {i_{R}}}[b]i1{\displaystyle {i_{1}}}[b]i2{\displaystyle {i_{2}}}[b]i3{\displaystyle {i_{3}}}[b]i4{\displaystyle {i_{4}}}[b]i5{\displaystyle {i_{5}}}[b]
Step[p]iRi1{\displaystyle -{\frac {i_{R}}{i_{1}}}}[q]i1i1{\displaystyle {\frac {i_{1}}{i_{1}}}}i1i2{\displaystyle {\frac {i_{1}}{i_{2}}}}[r]i2i3{\displaystyle {\frac {i_{2}}{i_{3}}}}i3i4{\displaystyle {\frac {i_{3}}{i_{4}}}}i4i5{\displaystyle {\frac {i_{4}}{i_{5}}}}
Δ Step[s][t]i1i2:i2i3{\displaystyle {\tfrac {i_{1}}{i_{2}}}:{\tfrac {i_{2}}{i_{3}}}}i2i3:i3i4{\displaystyle {\tfrac {i_{2}}{i_{3}}}:{\tfrac {i_{3}}{i_{4}}}}i3i4:i4i5{\displaystyle {\tfrac {i_{3}}{i_{4}}}:{\tfrac {i_{4}}{i_{5}}}}i4i5:i5i6{\displaystyle {\tfrac {i_{4}}{i_{5}}}:{\tfrac {i_{5}}{i_{6}}}}
Shaft
Speed
i1iR{\displaystyle {\frac {i_{1}}{i_{R}}}}i1i1{\displaystyle {\frac {i_{1}}{i_{1}}}}i1i2{\displaystyle {\frac {i_{1}}{i_{2}}}}i1i3{\displaystyle {\frac {i_{1}}{i_{3}}}}i1i4{\displaystyle {\frac {i_{1}}{i_{4}}}}i1i5{\displaystyle {\frac {i_{1}}{i_{5}}}}
Δ Shaft
Speed[u]
0i1iR{\displaystyle 0-{\tfrac {i_{1}}{i_{R}}}}i1i10{\displaystyle {\tfrac {i_{1}}{i_{1}}}-0}i1i2i1i1{\displaystyle {\tfrac {i_{1}}{i_{2}}}-{\tfrac {i_{1}}{i_{1}}}}i1i3i1i2{\displaystyle {\tfrac {i_{1}}{i_{3}}}-{\tfrac {i_{1}}{i_{2}}}}i1i4i1i3{\displaystyle {\tfrac {i_{1}}{i_{4}}}-{\tfrac {i_{1}}{i_{3}}}}i1i5i1i4{\displaystyle {\tfrac {i_{1}}{i_{5}}}-{\tfrac {i_{1}}{i_{4}}}}
Torque
Ratio[c]
μR{\displaystyle \mu _{R}}[c]μ1{\displaystyle \mu _{1}}[c]μ2{\displaystyle \mu _{2}}[c]μ3{\displaystyle \mu _{3}}[c]μ4{\displaystyle \mu _{4}}[c]μ5{\displaystyle \mu _{5}}[c]
Efficiency
ηn{\displaystyle \eta _{n}}[d]
μRiR{\displaystyle {\frac {\mu _{R}}{i_{R}}}}[d]μ1i1{\displaystyle {\frac {\mu _{1}}{i_{1}}}}[d]μ2i2{\displaystyle {\frac {\mu _{2}}{i_{2}}}}[d]μ3i3{\displaystyle {\frac {\mu _{3}}{i_{3}}}}[d]μ4i4{\displaystyle {\frac {\mu _{4}}{i_{4}}}}[d]μ5i5{\displaystyle {\frac {\mu _{5}}{i_{5}}}}[d]
5HP 30560 N⋅m (413 lb⋅ft)
1992
40
100
32
108
38
97
3
3
4.5169
4.5169
[g][q]
1.6716
1.4578
[p]
GearR12345
Gear
Ratio[b]
−3.6842
7019{\displaystyle -{\tfrac {70}{19}}}
3.5526
13538{\displaystyle {\tfrac {135}{38}}}
2.2436
17578{\displaystyle {\tfrac {175}{78}}}
1.5449[p][t]
275178{\displaystyle {\tfrac {275}{178}}}
1.0000[p]
11{\displaystyle {\tfrac {1}{1}}}
0.7865[u]
7089{\displaystyle {\tfrac {70}{89}}}
Step1.03701.00001.58351.4522[p]1.5449[p]1.2714
Δ Step[s]1.09040.9400[t]1.2151
Speed–0.96431.00001.58352.29953.55264.5169
Δ Speed0.96431.00000.58350.71611.25310.9643[u]
Torque
Ratio[c]
–3.5078
–3.4217
3.5016
3.4761
2.2059
2.1870
1.5272
1.5183
1.00000.7782
0.7738
Efficiency
ηn{\displaystyle \eta _{n}}[d]
0.9521
0.9288
0.9856
0.9784
0.9832
0.9748
0.9885
0.9827
1.00000.9894
0.9839
5HP 24440 N⋅m (325 lb⋅ft)
1996
36
93
32
100
35
90
3
3
4.4435
4.4435
[g][q]
1.6943
1.4519[p]
GearR12345
Gear
Ratio[b]
−4.0952[q][g]
8621{\displaystyle -{\tfrac {86}{21}}}
3.5714
257{\displaystyle {\tfrac {25}{7}}}
2.2000
115{\displaystyle {\tfrac {11}{5}}}
1.5047[t]
161107{\displaystyle {\tfrac {161}{107}}}
1.0000[p]
11{\displaystyle {\tfrac {1}{1}}}
0.8037[u]
86107{\displaystyle {\tfrac {86}{107}}}
Step1.1467[q]1.00001.62341.46211.5047[p]1.2419
Δ Step[s]1.11030.9717[t]1.2094
Speed-0.87211.00001.62342.37363.57144.4435
Δ Speed0.87211.00000.62340.75021.19790.8721[u]
Torque
Ratio[c]
–3.8985
–3.8025
3.5200
3.4943
2.1630
2.1445
1.4880
1.4795
1.00000.7959
0.7918
Efficiency
ηn{\displaystyle \eta _{n}}[d]
0.9520
0.9285
0.9856
0.9784
0.9832
0.9748
0.9889
0.9833
1.00000.9902
0.9851
Actuated Shift Elements
Brake A[v]
Brake B[w]
Brake C[x]
Clutch D[y]
Clutch E[z]
Clutch F[aa]
Geometric Ratios: Speed Conversion
Gear
Ratio[b]
R & 2
Ordinary[ab]
Elementary
Noted[ac]
iR=S2(S1+R1)(S3+R3)S1R2S3{\displaystyle i_{R}=-{\frac {S_{2}(S_{1}+R_{1})(S_{3}+R_{3})}{S_{1}R_{2}S_{3}}}}i2=(S2+R2)(S3+R3)S2R3+S3(S2+R2){\displaystyle i_{2}={\frac {(S_{2}+R_{2})(S_{3}+R_{3})}{S_{2}R_{3}+S_{3}(S_{2}+R_{2})}}}
iR=S2R2(1+R1S1)(1+R3S3){\displaystyle i_{R}=-{\tfrac {S_{2}}{R_{2}}}\left(1+{\tfrac {R_{1}}{S_{1}}}\right)\left(1+{\tfrac {R_{3}}{S_{3}}}\right)}i2=111+R3S3+1(1+R2S2)(1+S3R3){\displaystyle i_{2}={\tfrac {1}{{\tfrac {1}{1+{\tfrac {R_{3}}{S_{3}}}}}+{\tfrac {1}{\left(1+{\tfrac {R_{2}}{S_{2}}}\right)\left(1+{\tfrac {S_{3}}{R_{3}}}\right)}}}}}
Gear
Ratio[b]
1 & 5
Ordinary[ab]
Elementary
Noted[ac]
i1=S3+R3S3{\displaystyle i_{1}={\frac {S_{3}+R_{3}}{S_{3}}}}i5=S2(S1+R1)(S3+R3)S2(S1+R1)(S3+R3)+S1R2S3{\displaystyle i_{5}={\frac {S_{2}(S_{1}+R_{1})(S_{3}+R_{3})}{S_{2}(S_{1}+R_{1})(S_{3}+R_{3})+S_{1}R_{2}S_{3}}}}
i1=1+R3S3{\displaystyle i_{1}=1+{\tfrac {R_{3}}{S_{3}}}}i5=11+R2S2(1+R1S1)(1+R3S3){\displaystyle i_{5}={\tfrac {1}{1+{\tfrac {\tfrac {R_{2}}{S_{2}}}{\left(1+{\tfrac {R_{1}}{S_{1}}}\right)\left(1+{\tfrac {R_{3}}{S_{3}}}\right)}}}}}
Gear
Ratio[b]
3 & 4
Ordinary[ab]
Elementary
Noted[ac]
i3=(S1(S2+R2)+R1S2)(S3+R3)S2(S1+R1)(S3+R3)+S1R2S3{\displaystyle i_{3}={\frac {(S_{1}(S_{2}+R_{2})+R_{1}S_{2})(S_{3}+R_{3})}{S_{2}(S_{1}+R_{1})(S_{3}+R_{3})+S_{1}R_{2}S_{3}}}}i4=11{\displaystyle i_{4}={\frac {1}{1}}}
i3=1111+S1R1+1+R2S21+R1S1+1(1+S2R2(1+R1S1))(1+R3S3){\displaystyle i_{3}={\tfrac {1}{{\tfrac {1}{{\tfrac {1}{1+{\tfrac {S_{1}}{R_{1}}}}}+{\tfrac {1+{\tfrac {R_{2}}{S_{2}}}}{1+{\tfrac {R_{1}}{S_{1}}}}}}}+{\tfrac {1}{\left(1+{\tfrac {S_{2}}{R_{2}}}\left(1+{\tfrac {R_{1}}{S_{1}}}\right)\right)\left(1+{\tfrac {R_{3}}{S_{3}}}\right)}}}}}
Kinetic Ratios: Torque Conversion
Torque
Ratio[c]
R & 1
μR=S2R2η0(1+R1S1η0)(1+R3S3η0){\displaystyle \mu _{R}=-{\tfrac {S_{2}}{R_{2}}}\eta _{0}\left(1+{\tfrac {R_{1}}{S_{1}}}\eta _{0}\right)\left(1+{\tfrac {R_{3}}{S_{3}}}\eta _{0}\right)}μ1=1+R3S3η0{\displaystyle \mu _{1}=1+{\tfrac {R_{3}}{S_{3}}}\eta _{0}}
Torque
Ratio[c]
2 & 5
μ2=111+R3S3η0+1(1+R2S2η0)(1+S3R3η0){\displaystyle \mu _{2}={\tfrac {1}{{\tfrac {1}{1+{\tfrac {R_{3}}{S_{3}}}\eta _{0}}}+{\tfrac {1}{\left(1+{\tfrac {R_{2}}{S_{2}}}\eta _{0}\right)\left(1+{\tfrac {S_{3}}{R_{3}}}\eta _{0}\right)}}}}}μ5=11+R2S21η0(1+R1S1η0)(1+R3S3η0){\displaystyle \mu _{5}={\tfrac {1}{1+{\tfrac {{\tfrac {R_{2}}{S_{2}}}\cdot {\tfrac {1}{\eta _{0}}}}{\left(1+{\tfrac {R_{1}}{S_{1}}}\eta _{0}\right)\left(1+{\tfrac {R_{3}}{S_{3}}}\eta _{0}\right)}}}}}
Torque
Ratio[c]
3 & 4
μ3=1111+S1R11η013+1+R2S2η0121+R1S11η013+1(1+S2R2η012(1+R1S1η013))(1+R3S3η0){\displaystyle \mu _{3}={\tfrac {1}{{\tfrac {1}{{\tfrac {1}{1+{\tfrac {S_{1}}{R_{1}}}\cdot {\tfrac {1}{{\eta _{0}}^{\tfrac {1}{3}}}}}}+{\tfrac {1+{\tfrac {R_{2}}{S_{2}}}{\eta _{0}}^{\tfrac {1}{2}}}{1+{\tfrac {R_{1}}{S_{1}}}\cdot {\tfrac {1}{{\eta _{0}}^{\tfrac {1}{3}}}}}}}}+{\tfrac {1}{\left(1+{\tfrac {S_{2}}{R_{2}}}{\eta _{0}}^{\tfrac {1}{2}}\left(1+{\tfrac {R_{1}}{S_{1}}}{\eta _{0}}^{\tfrac {1}{3}}\right)\right)\left(1+{\tfrac {R_{3}}{S_{3}}}\eta _{0}\right)}}}}}μ4=11{\displaystyle \mu _{4}={\tfrac {1}{1}}}
  1. ^Revised 14 January 2026
    NomenclatureWithn={\displaystyle n=} gear is
  2. ^abcdefghijklmGear Ratio (Transmission Ratio)in{\displaystyle i_{n}}
    — Speed Conversion —
  3. ^abcdefghijklmTorque Ratio (Torque Conversion Ratio)μn{\displaystyle \mu _{n}}
    — Torque Conversion —
  4. ^abcdefghijEfficiency
    • Theefficiencyηn{\displaystyle \eta _{n}} is calculated
    • Power loss for single meshing gears
      • is in the range of 1 % to 1.5 %
      • helical gear pairs, which are used to reduce noise in passenger cars, are in the upper part of the loss range
      • spur gear pairs, which are limited to commercial vehicles due to their poorer noise comfort, are in the lower part of the loss range
    Corridor for torque ratio and efficiency
  5. ^Layout
    • Input and output are on opposite sides
    • Planetary gearset 1 is on the input (turbine) side
    • Input shafts are, if actuated,S1, C2, S3, andR1
    • Output shaft isC3
  6. ^Total Ratio Span (Total Gear/Transmission Ratio) Nominal
  7. ^abcdTotal Ratio Span (Total Gear Ratio/Total Transmission Ratio) EffectiveDigression
    Reverse gear
    • is usuallylonger than 1st gear
    • theeffective span is therefore ofcentral importance for describing the suitability of a transmission
    • because in these cases, thenominal spread conveys a misleading picture
    • which is only unproblematic for vehicles with high specific power
    Market participants
    • Manufacturers naturally have no interest in specifying the effective span
    • Users have not yet formulated the practical benefits that the effective span has for them
    • The effective span has not yet played a role in research and teaching
    Contrary to its significance
    • theeffective span has thereforenot yet been able to establish itself
      • eitherin theory
      • orin practice.
    End of digression
  8. ^Ratio Span's Center
  9. ^Average Gear Step
  10. ^Sun 1: sun gear of gearset 1
  11. ^Ring 1: ring gear of gearset 1
  12. ^Sun 2: sun gear of gearset 2
  13. ^Ring 2: ring gear of gearset 2
  14. ^Sun 3: sun gear of gearset 3
  15. ^Ring 3: ring gear of gearset 3
  16. ^abcdefghijStandard 50:50
    — 50 % Is Above And 50 % Is Below The Average Gear Step —
    • With steadily decreasing gear steps (yellow highlighted lineStep)
    • and a particularly large step from 1st to 2nd gear
      • thelower half of the gear steps (between the small gears; rounded down, here the first 2)is always larger
      • and theupper half of the gear steps (between the large gears; rounded up, here the last 2)is always smaller
    • than the average gear step (cell highlightedyellow two rows above on the far right)
    • lower half:smaller gear steps are a waste of possible ratios (red bold)
    • upper half:larger gear steps are unsatisfactory (red bold)
  17. ^abcdeStandard R:1
    — Reverse And 1st Gear Have The Same Ratio —
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
    • see alsoTotal Ratio Span (Total Gear/Transmission Ratio) Effective
  18. ^Standard 1:2
    — Gear Step 1st To 2nd Gear As Small As Possible —
    • With continuously decreasing gear steps (yellow marked lineStep)
    • thelargest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667 : 1 (5 : 3) is good
      • Up to 1.7500 : 1 (7 : 4) is acceptable (red)
      • Above is unsatisfactory (bold)
  19. ^abcFrom large to small gears (from right to left)
  20. ^abcdeStandard STEP
    — From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
    • Gear steps should
      • increase: Δ Step (firstgreen highlighted lineΔ Step) is always greater than 1
      • Asprogressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  21. ^abcdeStandard SPEED
    — From Small To Large Gears: Steady Increase In Shaft Speed Difference —
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked ingreenΔ (Shaft) Speed) is always greater than the previous one
    • 1 difference smaller than the previous one is acceptable (red)
    • 2 consecutive ones are a waste of possible ratios (bold)
  22. ^ BlocksS1
  23. ^ BlocksC1
  24. ^BlocksR3
  25. ^ConnectsS2 andS3 with the input (turbine)
  26. ^ConnectsR1 with the input (turbine)
  27. ^ConnectsC1 with the input (turbine)
  28. ^abcOrdinary Noted
    • For direct determination of the gear ratio
  29. ^abcElementary Noted
    • Alternative representation for determining the transmission ratio
    • Contains only operands
      • With simple fractions of both central gears of a planetary gearset
      • Or with the value 1
    • As a basis
      • For reliable
      • And traceable
    • Determination of the torque conversion ratio and efficiency

Applications

[edit]

1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux Planetary Gearset Types

[edit]

5HP 18

[edit]
  • Introduced in MY 1991 on the BMW E36 320i/325i and E34 5 Series.
  • Input torque maximum is 310 N⋅m (229 lb⋅ft)
  • Weight: ~75 kg (165 lb)
  • Oil capacity: ~10.5 L (11.1 USqt)

Applications[1]

  • 1992–1993BMW E32 — 730i M60B30
  • 1992–1995BMW E34 — 525i M50B25TÜ
  • 1992–1995BMW E34 — 530i M60B30
  • 1992–1995BMW E34 — 525tds M51D25
  • 1995–2000BMW E38 — 725tds M51D25
  • 1994–1996BMW E38 — 730I M60B30
  • 1993–1996BMW E36 — M3 S50B30US
  • 1995–1999BMW E36 — 328i M52B28 - BMW Part No A5S 310Z
  • 1996–1998BMW E38 — 728i/iL M52B28
  • 1997–1999BMW E36 — M3 3.2 S52B32
  • 1995–1999BMW E39 — 523i M52B25
  • 1995–1999BMW E39 — 528i M52B28
  • 1995–1999BMW E39 — 525tds M51D25
  • 1991–1999BMW E36 — 320i

5HP 19

[edit]

Applications[1]

BMWlongitudinal engine,rear wheel drive

  • 2001–2003BMW E46 — 330Ci M54B30
  • 2001–2003BMW E46 — 330i M54B30
  • 2000–2003BMW E46 — 320i M52TUB20/ M54B22
  • 2000–BMW E46 — 323Ci M52TUB25
  • 2000–BMW E46 — 323i M52TUB25
  • 2000–BMW E46 — 328i M52TUB28
  • 2000–BMW E38 — 728i M52TUB28
  • 2001–2003BMW E46 — 325Ci M54B25
  • 2001–2003BMW E46 — 325i M54B25
  • 1999–2002BMW E39 — 520i M52TUB20
  • 1999–2002BMW E39 — 523i M52TUB25
  • 1999–2002BMW E39 — 528i M52TUB28
  • 2001–2003BMW E39 — 525i M54B25
  • 2001–2003BMW E39 — 530i M54B30
  • 2002–2005BMW E85 — Z4 (M54 engine)

5HP 19FL

[edit]

Applications[1]

Volkswagen Grouplongitudinal enginetransaxle,front-wheel drive

5HP 19FLA

[edit]

Applications[1]

Volkswagen Grouplongitudinal engine,transaxle permanentfour-wheel drive

1999 (DRN/EKX) transmissions used Induction speed sensors and 2000+ (FAS) transmissions used Hall Effect sensors. These transmissions are mechanically the same, but are not interchangeable.

5HP 19HL

[edit]

Applications[1]

Porschelongitudinal enginerear enginetransaxle

5HP 19HLA

[edit]

Applications[1]

Porschelongitudinal enginerear enginetransaxle

Porschemid-engine designflat-six engine,5-speed tiptronic #1060, rear-wheel drive A87.01-xxx, A87.02-xxx, A87.21-xxx, [5HP19FL Valve Body, Solenoids, and Speed Sensor. Different Wiring Harness.] [Speed Sensor/Pulser part # ZF 0501314432]

  • 1997-2004 Porsche Boxster 986 2.5 6-cyl
  • 1997-2004 Porsche Boxster 986 2.7 6-cyl
  • 1997-2004 Porsche Boxster 986 3.2 6-cyl
  • 2005–2008 Porsche Boxster 987 2.7 6-cyl
  • 2005–2008 Porsche Boxster S 987 3.4 6-cyl
  • 2005–2008 Porsche Cayman 987 2.7 6-cyl
  • 2005–2008 Porsche Cayman S 987 3.4 6-cyl

1992: 5HP 30 · 1996: 5HP 24 · Simpson Planetary Gearset Types

[edit]

5HP 30

[edit]

Applications[1]

5HP 24

[edit]

Applications[1]

5HP 24A

[edit]

Applications[1]

See also

[edit]

References

[edit]
  1. ^abcdefghi"ZF North America Application Chart (automatic)"(PDF).ZF-Group.com. Archived fromthe original(PDF) on 12 September 2003.
  2. ^"ZF Parts Catalog"(PDF).zf.com. Archived from the original on 2012-09-06.{{cite web}}: CS1 maint: bot: original URL status unknown (link)
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