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Torx

From Wikipedia, the free encyclopedia
Screw drive with 6-lobed star-shaped flower-petal pattern
"Star key" redirects here. For the key on a telephone keypad, seeasterisk § Telephony.
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A security Torx L-key and fastener with holes for a safety pin to hinder disassembly with an ordinary Torx key.
A Torx T8 screw head on ahard disk drive.

Torx (pronounced/tɔːrks/) is a trademark for a type ofscrew drive characterized by a 6-point star-shaped pattern, developed in 1967[1] by CamcarTextron.[a] A popular generic name for the drive isstar, as instar screwdriver orstar bits. The official generic name, standardized by theInternational Organization for Standardization asISO 10664, ishexalobular internal.[2] This is sometimes abbreviated in databases and catalogs as6lobe (starting with the numeral6, not the capital letterG).Torx Plus,Torx Paralobe andTorx ttap are improved head profiles.[3]

Torx screws are commonly found onautomobiles,motorcycles,bicycle brake systems (disc brakes),hard disk drives,computer systems andconsumer electronics. Initially, they were sometimes used in applications requiringtamper resistance, since the drive systems andscrewdrivers were not widely available. However, as torx drivers became more common, tamper-resistantvariants, as described below, were developed.[4] Torx screws are also becoming increasingly popular in construction industries.

Principles of operation

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The angle between the plane of contact between tool and fastener and the circumferentially directed force is much closer to 90° in a Torx type of head (lower) than in a conventionalhex head (upper). (Exaggerated for illustrational purposes)

By design, Torx head screws resistcam out better thanPhillips head orslot head screws.[1] Whereas the tendency of Phillips drivers to cam out under excessive torque has been listed as a feature preventing damage to the screw-head or driver,[5] Torx heads were designed toprevent cam-out. The development of bettertorque-limiting automatic screwdrivers for use in factories allowed this change. Rather than rely on the tool to slip out of the screw head when a desired torque level is reached (which risks damage to the driver tip, screw head, or workpiece), torque-limiting driver designs achieve a desired torque consistently.

The Torx design allows for a higher torque to be exerted than a similarly sized conventional hex socket head without damaging the head or the tool.[1] The diagram depicts the interaction between the male and female components of a conventional hex drive and a Torx drive. The clearance between the components is exaggerated for clarity.

The green circle, passing through the six points of contact between the two components, represents the direction of the rotational force being exerted at each of those points. Because the plane of contact is not perpendicular to this circle, a radial force is also generated which tends to "burst" the female component and "crush" the male one. If this radial force component is too great for the material to withstand, it will cause the corners to be rounded off one or both components or will split the sides of the female part. The magnitude of this force is proportional to thecotangent of the angle (depicted in orange) between the green circle and the contact plane.

For the Torx type of design, the angle is much closer to 90° than in the case of the hex head, and so for a given torque the potentially damaging radial force is much lower. This property allows the head of the fastener to be smaller for the same required torque, which can be an advantage in applications where space to accommodate the head is limited.

Sizing

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Part of a series on
Screw drive types
Slotted
Cruciform
External polygon
Internal polygon
Hexalobular
Three-pointed
Special

Torx head sizes are described using the capital letter "T" followed by a number ranging from T1 to T100.[6] Some manufacturers and resellers head sizes are also described using "TX" or "Tx" in front of the number.[7][8] A smaller number corresponds to a smaller point-to-point dimension of the screw head (diameter of circle circumscribed on the cross-section of the tip of the screw driver). Common sizes include T10, T15, and T25, while T35 and T47 tend to see specialized use. Only the proper driver can drive a specific head size without risk of damaging the driver or screw. The same series of Torx drivers is used to driveSAE,metric and other thread system fasteners, reducing the number of bit sizes required.

The "external" variants of Torx head sizes (see below) are described using the capital letter "E" followed by a number ranging from E4 to E44.[9] The "E" numbers are different from the "T" numbers of the same size: for example, an E4 Torx socket fits a T20 head.[6]

Properties of various Torx drives[10][6]
SizePoint-to-point distanceMaximum torque range~ E Torx
(in)(mm)(lb·ft)(N·m)
T10.0350.900.015–0.0220.02–0.03
T20.0391.000.052–0.0660.07–0.09
T30.0471.200.10–0.130.14–0.18
T40.0531.350.16–0.210.22–0.28
T50.0591.500.32–0.380.43–0.51E2
T60.0691.750.55–0.660.75–0.90
T70.0832.101.0–1.31.4–1.7
T80.0942.401.6–1.92.2–2.6
T90.1022.602.1–2.52.8–3.4
T100.1102.802.7–3.33.7–4.5
T150.1323.354.7–5.76.4–7.7
T200.1563.957.7–9.410.5–12.7E4
T250.1774.5011.7–14.015.9–19E5
T270.2015.1016.6–19.822.5–26.9
T300.2205.6022.9–27.631.1–37.4E6
T35[11]0.2325.90E7
T400.2666.7539.9–48.054.1–65.1E8
T450.3127.9363.4–76.186–103.2
T47[12][13]GM-Style
T500.3528.9597–117132–158E10
T550.44711.35161–189218–256E12
T600.53013.45280–328379–445E16
T700.61815.70460–520630–700E18
T800.69917.75696–773943–1,048E20
T900.79520.20984–1,0941,334–1,483
T1000.88222.401,359–1,5111,843–2,048E24

Variants

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Although the brand "Torx" generally refers to the standard 6-star-driver or -socket, there are many variations to the original design, including a number made or licensed by Torx. Other tool manufacturers have been producing 8-, 10- and 12-point star drivers and sockets for many decades. The Torx brand is often used universally to describe these and other star driver variations.

Security Torx

[edit]
Security Torx driver

A version known asSecurity Torx,Tamper-Resistant Torx (often shortened toTorx TR) orpin-in Torx contains a post in the center of the head that prevents a standard Torx driver from being inserted. However, the pin allows a smaller flat head screw driver to be used successfully between two adjacent lobes.

Security Torx has its own set of variations, and many other variations of Torx drives are available in Security or TR versions. These include five- and seven-lobed TR heads.[14]

Torx Paralobe

[edit]
Torx Paralobe head pattern

Torx Paralobe is a further developed Torx Drive System with 6% longer flanks which results in a 20% higher applicable torque.[15]

Torx Plus

[edit]
Torx Plus head pattern

A Torx successor,Torx Plus, was introduced around 1990 when the original Torx patent was expiring. The Torx Plus patent subsequently expired in 2011.[16][17] The lobes are more square to allow for higher torque and to minimize wear. The name is shortened toIP (Internal Plus) with sizes ranging from 1IP to 100IP[18] (sometimes listed as IP1 to IP100[19]) andEP (External Plus) with sizes ranging from 1EP to 42EP as well as smaller sizes ranging from H7EP to H2EP and includes five-lobed tamper-resistant variants.[18] The specifications for these licenses are held by Textron. Standard Torx drivers can be used to drive Torx Plus screws, but not to full torque because of the loose fit. Torx Plus drivers will not fit into standard Torx screws.

  • A tamper-resistant version of Torx Plus exists havingfive lobes rather than six, plus a solid post in the center, and is used for security as the drivers are uncommon.[20] Though Acument (formerly Textron) lists no designation,[21][22]TS[23] orIPR[24] may be seen. The screw may alternatively be aPentalobe.
  • Torx Plus Maxx Stems is a highly specialized variant used on the ends of fasteners opposite the bolt-head, and provides higher torque than other drive systems allow.[25] Torxstem is a stud with the Torx Plus Maxx drive on both ends.

Torx ttap

[edit]
Torx Ttap head pattern

A proprietary version of Torx calledTorx ttap was developed in 2006 and is licensed by Acument Intellectual Properties.[26] It features a second recess to create a"stick-fit" engagement (branded Frixion Fit), designed to minimize wobbling (branded Stable Drive) without pressing and the need for magnetic bits, a feature that can be important to certain industrial users.[27] Standard Torx drivers can be used to drive Torx ttap screws, but Torx ttap drivers will not fit standard Torx screws.[28]

AudiTorx

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AudiTorx is a tamper-proof fastener where a convex and smooth fastener head is topped with a break-away Torx drive that snaps off when the engineered torque is reached, leaving a rivet-like bolt head that cannot be easily removed. The main application for these fasteners is in the railroad industry.[29]

External (inverted) Torx

[edit]
External Torx driver

AnExternal Torx version exists, also known asInverted Torx, where the screw head has the shape of a Torx screwdriver bit, and a Torx socket is used to drive it. The external "E" Torx nominal sizing does not correlate to the "T" size, (e.g. an E40 socket is too large to fit a T40 Torx bit, while an E8 Torx socket will fit a T40 Torx bit[6]).

Properties of various External Torx drives
SizePoint-to-point distance[6]Standard fastener selection[9]
(in)(mm)SAEMetric
E40.153.8#6M3
E50.194.7#8M4
E60.225.6#10M5
E70.246.1
E80.297.41/4"M6 & M7
E100.379.35/16"M8
E120.4411.13/8"M10 & M11
E140.5012.87/16"M12
E160.5814.71/2"
E180.6516.69/16"M14
E200.7218.45/8"M16
E240.8722.13/4"M18 & M20
E287/8"M22
E321"M24 & M27
E361-1/8"M30
E401-1/4"M33
E441-3/8"M36

Competitive variants

[edit]

AW drive is a hexalobular-type screw head similar to Torx, with a tapered profile to aid in centering, developed by theWürth Group in Germany.[30] It is available in five sizes: AW 10, AW 20, AW 25, AW 30 and AW 40.[31]

T-Star plus has a similar screw drive design to Torx ttap and was introduced in 2005 by German fastener manufacturerAltenloh, Brinck & Co under its brand nameSpax.[32]

Gallery

[edit]
  • Torx bits T15, T20, T25, and T30
    Torx bits T15, T20, T25, and T30
  • A Torx wrench
    A Torx wrench
  • Closeup of Torx screwdriver tip
    Closeup of Torx screwdriver tip
  • A Torx T30 bolt
    A Torx T30 bolt

See also

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Explanatory notes

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  1. ^Camcar eventually became part ofTextron Fastening Systems in the 1990s. In 2006 Textron Fastening Systems was sold to Platinum Equities, LLC, of Beverly Hills, California. They renamed the companyAcument Global Technologies, which as of 2010 includes Avdel, Camcar, Ring Screw, and others. In 2014,Acument was sold from Platinum Equity to Fontana Gruppo.

References

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  1. ^abcU.S. patent 3,584,667, Bernard F. Reiland, "Coupling arrangement and tools for same", filed 1967-03-21
  2. ^"ISO 10664:2005". ISO.org. Retrieved2012-01-14.
  3. ^"What Is a Torx Screw?".Fastener Engineering. 2020-08-12. Retrieved2021-10-04.
  4. ^Sharke, Paul (June 2005)."Fast and Secure: how much proof is tamperproof?".Mechanical Engineering.127 (6): 32.doi:10.1115/1.2005-JUN-2.ISSN 0025-6501. Archived from the original on 2007-02-09. Retrieved2012-01-14.{{cite journal}}: CS1 maint: bot: original URL status unknown (link)
  5. ^US 2474994 
  6. ^abcde"Chart of Torx fasteners and tools". Wiha Tools USA. Archived fromthe original on 2015-12-26. Retrieved2012-01-14.
  7. ^"Torx bits".
  8. ^GmbH, Contorion."Contorion: digitaler Fachhändler für Handwerk und Industrie".Contorion.at.
  9. ^ab"TORX Drive System"(PDF). Textron Fastening Systems. Archived fromthe original(PDF) on 2007-01-02.
  10. ^ISO 10664:2014 - Hexalobular internal driving feature for bolts and screws.
  11. ^"2 Pcs T35 3/13 Torx Head Screwdriver Link 1/2 Square Mechanic Drive Socket". Archived fromthe original on 2020-11-25. Retrieved2013-12-13.
  12. ^"FTX47E, Socket Driver, TORX, GM-style, T47". Archived fromthe original on 2013-12-16. Retrieved2013-12-13.
  13. ^"Fiero Torx Sockets". Archived fromthe original on 2017-12-12. Retrieved2013-12-13.
  14. ^"7 Lobe Pin Button Security Screws".Fastenright Ltd. Retrieved2022-04-17.
  15. ^Media, Miller."TORX PARALOBE Drive System | Acument Global Technologies". Archived fromthe original on 2019-03-30. Retrieved2019-07-11.
  16. ^US5207132A, Goss, David & Seidl, Richard, "Elliptical lobed drive system", issued 1993-05-04 
  17. ^CN1048080C, D·戈斯 & R·赛德尔, "有椭圆凸出部的传动装置", issued 2000-01-05 
  18. ^ab"TORX PLUS Drive System"(PDF). Acument. Archived fromthe original(PDF) on 2020-08-09. Retrieved2013-12-13.
  19. ^"TORX PLUS Long arm L-Keys". Wiha Tools USA. Archived fromthe original on 7 October 2015. Retrieved14 July 2016.
  20. ^Pavlis, Egon (16 March 2010)."When a Phillips is not a Phillips Plus So Much More!".Instructables.
  21. ^"Fastening Solutions"(PDF). Acument.
  22. ^"Tamper-Resistant TORX PLUS Drive System"(PDF). Textron Fastening Systems. Archived fromthe original(PDF) on 2006-11-10.
  23. ^"TS Star Bits (5 Sided) 1/4"D 7pc - Part No. 3389 - Part of the TS Star/Torx* Plus range from Laser Tools". Retrieved14 July 2016.
  24. ^"Security TORX PLUS Insert Bits". Wiha Tools USA. Archived fromthe original on 13 December 2015. Retrieved14 July 2016.
  25. ^"TORX PLUS MAXX Drive System". Archived fromthe original on 2020-08-09. Retrieved2018-01-17.
  26. ^"TORX ttap Advantages and benefits".Ttapdrive.com. Archived fromthe original on 2019-09-23. Retrieved2022-04-17.
  27. ^"TTAP Fastener". Acument Global Technologies. Archived fromthe original on 27 February 2017. Retrieved26 February 2017.
  28. ^"Torx ttap Advantages".Ttapdrive.com. Ttapdrive AS. Archived fromthe original on 23 September 2019. Retrieved26 February 2017.
  29. ^"Acument Global Technologies".Fontana Group. Retrieved2023-10-03.
  30. ^"Technical Information on Fasteners: Design recommendations 11.1 Inside drives for screws – AW drive (AW-Antrieb)"(PDF). Adolf Würth GmbH & Co. KG. Archived fromthe original(PDF) on 1 March 2017. Retrieved2 March 2017.
  31. ^"Construction Range Overview (Fasteners: Introducing the AW Drive System, p. 3)"(PDF). Würth New Zealand. 2016.
  32. ^"Multi-Material Construction Screws". Spax US. Archived fromthe original on 16 June 2024. Retrieved16 June 2024.

External links

[edit]
  • Media related toTorx at Wikimedia Commons
Retrieved from "https://en.wikipedia.org/w/index.php?title=Torx&oldid=1236016046"
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