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Shuttle Carrier Aircraft

From Wikipedia, the free encyclopedia
Modified Boeing 747 airliners used to transport Space Shuttle orbiters

Shuttle Carrier Aircraft
NASA's Shuttle Carrier Aircraft 905 (front) and 911 (back) flying in formation in 2011
General information
National origin United States
ManufacturerBoeing
Owners
Number built2
RegistrationN905NA[1], N911NA[2]
Aircraft carriedSpace Shuttle,Phantom Ray
History
Retired2012
Developed from
Preserved at
FateBoth aircraft preserved

TheShuttle Carrier Aircraft (SCA) are two extensively modifiedBoeing 747 airliners thatNASA used to transportSpace Shuttle orbiters. One (N905NA) is a 747-100 model, while the other (N911NA) is a short-range 747-100SR. Both are now retired.

The SCAs were used to ferry Space Shuttles from landing sites back to theShuttle Landing Facility at theKennedy Space Center. The orbiters were placed on top of the SCAs byMate-Demate Devices, largegantry-like structures that hoisted the orbiters off the ground for post-flight servicing then mated them with the SCAs for ferry flights.

Inapproach and landing test flights conducted in 1977, thetest shuttleEnterprise was released from an SCA during flight and glided to a landing under its own control.

Design and development

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TheLockheed C-5 Galaxy was considered for the shuttle-carrier role by NASA but rejected in favor of the 747. This was due to the 747's low-wing design in comparison to the C-5's high-wing design, and also because theU.S. Air Force would have retained ownership of the C-5, while NASA could own the 747s outright. Lockheed had also proposed a heavily modified twin body C-5, to counter theConroy Virtus concept.

Shuttle Carrier Aircraft N905NA, still inAmerican Airlines livery, withEnterprise in 1978

The first aircraft, a Boeing 747-123 registered N905NA, was originally manufactured forAmerican Airlines. With a decline in air traffic and failure to fill their 747s, American Airlines sold it to NASA. It still wore the visible Americancheatlines while testingEnterprise in the 1970s. It was acquired in 1974 and initially used for trailing wake vortex research as part of a broader study byNASA Dryden, as well as Shuttle tests involving anF-104 flying in close formation and simulating a release from the 747.

The aircraft was extensively modified for NASA by Boeing in 1976.[3] While first-class seats were kept for NASA passengers, its main cabin and insulation were stripped,[4] and the fuselage was strengthened. Mounting struts were added on top of the 747, located to match the fittings on the Shuttle that attach it to the external fuel tank for launch.[5] With the Shuttle riding on top, the center of gravity was altered. Vertical stabilizers were added to the tail to improve stability when the Orbiter was being carried. Theavionics and engines were also upgraded.

An internal escape slide was added behind the flight deck[6] in case of catastrophic failure mid-flight. In the event of a bail-out, explosives would be detonated to make an opening in the fuselage at the bottom of the slide, allowing the crew to exit through the slide and parachute to the ground. The slide system was removed following the Approach and Landing Tests because of concerns over the possibility of escaping crew members being ingested into an engine.[7]

Flying with the additional drag and weight of the Orbiter imposed significant fuel and altitude penalties. The range was reduced to 1,000 nautical miles (1,900 km; 1,200 mi), compared to an unladen range of 5,500 nautical miles (10,200 km; 6,300 mi), requiring an SCA to stop several times to refuel on a transcontinental flight.[8] Without the Orbiter, the SCA needed to carryballast to balance its center of gravity.[4] The SCA had an altitude ceiling of 15,000 feet (4,600 m) and a maximum cruise speed of Mach 0.6 with the orbiter attached.[8] A crew of 170 took a week to prepare the shuttle and SCA for flight.[9]

Studies were conducted to equip the SCA withaerial refueling equipment, a modification already made to theU.S. Air ForceE-4 (modified 747-200s) and 747 tanker transports for theIIAF. However, during formation flying with a tanker aircraft to test refueling approaches, minor cracks were spotted on the tailfin of N905NA. While these were not likely to have been caused by the test flights, it was felt that there was no sense taking unnecessary risks. Since there was no urgent need to provide an aerial refueling capacity, the tests were suspended.

Atlantis atop Shuttle Carrier Aircraft N905NA after being repainted with NASA livery in 1998

By 1983, SCA N905NA no longer carried the distinct American Airlines tricolorcheatline. NASA replaced it with its own livery, consisting of a white fuselage and a single blue cheatline.[10] That year, after secretly being fitted with aninfrared countermeasures system to protect it fromheat-seeking missiles,[11] it was also used to flyEnterprise on a tour in Europe, with refueling stops inGoose Bay, Canada;Keflavik, Iceland; England; and West Germany. It then went to theParis Air Show.[9]

Shuttle Carrier Aircraft N911NA, shortly after purchase, with newly built shuttleEndeavour in 1991.

In 1988, in the wake of theChallenger accident, NASA procured a surplus 747SR-46 fromJapan Airlines. Registered N911NA, it entered service with NASA in 1990 after undergoing modifications similar to N905NA. It was first used in 1991 to ferry the new shuttleEndeavour from the manufacturers inPalmdale, California toKennedy Space Center.

Based at theDryden Flight Research Center withinEdwards Air Force Base in California[4] the two aircraft were functionally identical, although N911NA has five upper-deck windows on each side, while N905NA has only two.

Humorous note on mount reminding technicians how to connect the orbiter to the SCA

The rear mounting points on both aircraft were labeled with humorous instructions to "attach orbiter here" or "place orbiter here", clarified by the precautionary note "black side down".[12][13]

Shuttle Carriers were capable of operating fromalternative shuttle landing sites such as those in the United Kingdom, Spain, and France. Because Shuttle Carrier's range is reduced while mated to an orbiter, additional preparations such as removal of the payload from the orbiter may have been necessary to reduce its weight.[14]

Boeing transported itsPhantom Rayunmanned combat aerial vehicle (UCAV) demonstrator from St. Louis, Missouri, to Edwards on a Shuttle Carrier Aircraft on December 11, 2010.[15]

Approach and Landing Tests

[edit]
Space ShuttleEnterprise detaches from Shuttle Carrier Aircraft N905NA during ALT-13
Main article:Approach and Landing Tests

TheApproach and Landing Tests were a series of taxi and flight trials of the prototypeSpace ShuttleEnterprise, conducted atEdwards Air Force Base in 1977. They verified the shuttle's flight characteristics when mated to the Shuttle Carrier Aircraft and when flying on its own, prior to the Shuttle system becoming operational. There were three taxi tests, eight captive flight tests and five free flight tests where theEnterprise was released from the SCA during flight and glided to a landing under its own control.[6][16]

Ferry flights

[edit]
Further information:List of Shuttle Carrier Aircraft flights
Atlantis being mated to Shuttle Carrier Aircraft N911NA using theMate-Demate Device

During the decades of Shuttle operations, the SCAs were most often used to transport the orbiters fromEdwards Air Force Base, the shuttle's secondary landing site, to theShuttle Landing Facility (SLF) at theKennedy Space Center where the orbiter was processed for another launch. The SCAs were also used to transport the orbiters between manufacturerRockwell International and NASA during initial delivery and mid-life refits.[17]

At the end of the Space Shuttle program the SCA was used to deliver the retired orbiters from the Kennedy Space Center to their museums.

Discovery was flown to theUdvar-Hazy Center of theSmithsonian Institution'sNational Air and Space Museum at theDulles International Airport on April 17, 2012, making low-level passes over Washington, D.C. landmarks before landing.Enterprise, which had been on display at the Smithsonian was transported to theIntrepid Sea, Air & Space Museum in New York City on April 27, 2012, making low-level passes over the city's landmarks, before landing atJohn F. Kennedy International Airport, where it was transferred by barge to the museum.

The last ferry flight tookEndeavour from Kennedy Space Center to Los Angeles between September 19 and 21, 2012 with refueling stops atEllington Field and Edwards Air Force Base. After leaving Edwards the SCA withEndeavour performed low level flyovers above various landmarks across California, fromSacramento to the San Francisco Bay Area, before finally being delivered toLos Angeles International Airport (LAX). From there the orbiter was transported through the streets of Los Angeles andInglewood to its final destination, theCalifornia Science Center inExposition Park.

Retirement

[edit]
N911NA sits on display at theJoe Davies Heritage Airpark in Palmdale, California, in June 2015

Shuttle Carrier N911NA was retired on February 8, 2012, after its final mission to the Dryden Flight Research Facility at Edwards Air Force Base in Palmdale, California, and was used as a source of parts for NASA'sStratospheric Observatory for Infrared Astronomy (SOFIA) aircraft, another modified Boeing 747.[18] N911NA is now preserved and on display at theJoe Davies Heritage Airpark in Palmdale, California as part of a long-term loan to the city from NASA.[19][20]

N905NA on display with mockupSpace ShuttleIndependence atSpace Center Houston

Shuttle CarrierN905NA was used to ferry the retired Space Shuttles to their respective museums. After deliveringEndeavour to the Los Angeles International Airport in September 2012, the aircraft was flown to the Dryden Flight Research Facility, where NASA intended it to join N911NA as a source of spare parts for NASA's SOFIA aircraft,[18][21] but when NASA engineers surveyed N905NA they determined that it had few parts usable for SOFIA. In 2013, a decision was made to preserve N905NA and display it atSpace Center Houston with the mockupSpace ShuttleIndependence mounted on its back.[22] N905NA was flown toEllington Field where it was carefully dismantled, ferried to theJohnson Space Center in seven major pieces (a process called The Big Move), reassembled, and finally mated with the replica shuttle in August 2014.[23] The display, called Independence Plaza, opened to the public for the first time on January 23, 2016.[24]

Specifications

[edit]
SCA 3-view schematic
SCA 3-view schematic

Data from Boeing 747-100 specifications,[25] Jenkins 2000[8]

General characteristics

  • Crew: Four: two pilots, two flight engineers (one flight engineer when not carrying Shuttle)
  • Capacity: 108,999.6 kg (240,303 lb) payload (externally-mounted Orbiter)
  • Length: 231 ft 4 in (70.51 m)
  • Wingspan: 195 ft 8 in (59.64 m)
  • Height: 63 ft 5 in (19.33 m)
  • Wing area: 5,500 sq ft (510 m2)
  • Empty weight: 318,000 lb (144,242 kg)
  • Max takeoff weight: 710,000 lb (322,051 kg)
  • Powerplant: 4 ×Pratt & Whitney JT9D-7Jturbofan engines, 50,000 lbf (220 kN) thrust each

Performance

  • Cruise speed: 250 kn (290 mph, 460 km/h) / M0.6 with Shuttle Orbiter loaded
  • Range: 1,150 nmi (1,320 mi, 2,130 km) with Shuttle Orbiter loaded
  • Service ceiling: 15,000 ft (4,600 m) with Shuttle Orbiter loaded

See also

[edit]

Aircraft of comparable role, configuration, and era

Related lists

References

[edit]
  1. ^"FAA Registry (N905NA)". Federal Aviation Administration.
  2. ^"FAA Registry (N911NA)". Federal Aviation Administration.
  3. ^Jenkins, Dennis R. (2000).Boeing 747-100/200/300/SP. AirlinerTech Series. Vol. 6. Specialty Press. pp. 36–38.ISBN 1-58007-026-4.
  4. ^abcBrack, Jon (September 17, 2012)."Inside the Space Shuttle Carrier Aircraft".National Geographic. Archived fromthe original on July 31, 2019. RetrievedSeptember 17, 2012.
  5. ^"How was Enterprise held/released from the carrier 747 for the Shuttle approach and landing tests?".Space Exploration Stack Exchange. RetrievedMay 28, 2024.
  6. ^abApproach and Landing Test Evaluation Team (February 1978).Space Shuttle Orbiter Approach and Landing Test: Final Evaluation Report(PDF). Houston: National Aeronautics and Space Administration Lyndon B. Johnson Space Center. RetrievedApril 21, 2020.
  7. ^Creech, Gray (August 22, 2003)."Gravel Haulers: NASA's 747 Shuttle Carriers" (Press release). National Aeronautics and Space Administration. Archived fromthe original on September 25, 2020. RetrievedApril 20, 2020.
  8. ^abcJenkins (2000), pp. 38–39.
  9. ^abGilette, Felix (August 9, 2005)."How the Space Shuttle Flies Home".Slate. RetrievedJune 1, 2019.
  10. ^Comparison of photos taken in1982 and1983 atAirliners.net
  11. ^Rogoway, Joseph Trevithick and Tyler (January 27, 2022)."Space Shuttle Carrying 747 Was Secretly Modified To Defend Itself From Heat-Seeking Missiles (Updated)".The Drive. RetrievedJanuary 29, 2022.
  12. ^2003 Edwards Air Force Base Air Show, see Shuttle Carrier images.
  13. ^Shuttle Carrier Aircraft N911NA album on Photobucket
  14. ^"Space Shuttle Transoceanic Abort Landing (TAL) Sites"(PDF). National Aeronautics and Space Administration. December 2006. Archived fromthe original(PDF) on February 25, 2010. RetrievedJuly 1, 2009.
  15. ^Boeing Phantom Ray to catch shuttle ride at Lambert
  16. ^NASA Dryden Flight Research Center (1977)."Shuttle Enterprise Free Flight". National Aeronautics and Space Administration. ECN-8607. Archived fromthe original on March 7, 2013. RetrievedNovember 28, 2007.
  17. ^"STS Chronology". National Aeronautics and Space Administration.
  18. ^ab"NASA's Shuttle Carrier Aircraft 911's Final Flight". Archived fromthe original on June 22, 2017. RetrievedFebruary 10, 2012.
  19. ^Gibbs, Yvonne (September 12, 2014)."Final Journey: SCA 911 on Display at Davies Airpark" (Press release). National Aeronautics and Space Administration. Archived fromthe original on June 10, 2016. RetrievedJune 15, 2018.
  20. ^Gibbs, Yvonne (September 24, 2014)."NASA Armstrong Fact Sheet: Shuttle Carrier Aircraft". National Aeronautics and Space Administration. RetrievedJune 15, 2018.
  21. ^Landis, Tony."A graphic history of 35 years of Space Shuttle ferry flights now adorns the upper forward fuselage of NASA Shuttle Carrier Aircraft 905". National Aeronautics and Space Administration. Archived fromthe original on July 25, 2012. RetrievedApril 18, 2012.
  22. ^"Houston's Shuttle Gets New Name, Familiar Ride".Spaceflight Insider. October 8, 2013. Archived fromthe original on October 9, 2013.
  23. ^Hays, Brooks (August 14, 2014)."Shuttle replica lifted and put on top of 747 carrier".SpaceDaily. United Press International.
  24. ^Cofield, Calla (January 29, 2016)."Seeing Is Believing: Enormous Shuttle Program Artifact Inspires Wonder". Space.com. RetrievedDecember 20, 2022.
  25. ^Boeing 747-100 Technical Specifications, Boeing

Further reading

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  • Jenkins, Dennis R. (2001).Space Shuttle: The History of the National Space Transportation System, The First 100 Missions (3rd ed.). Midland Publishing.ISBN 0-9633974-5-1.

External links

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