| Shuttle Carrier Aircraft | |
|---|---|
NASA's Shuttle Carrier Aircraft 905 (front) and 911 (back) flying in formation in 2011 | |
| General information | |
| National origin | United States |
| Manufacturer | Boeing |
| Owners |
|
| Number built | 2 |
| Registration | N905NA[1], N911NA[2] |
| Aircraft carried | Space Shuttle,Phantom Ray |
| History | |
| Retired | 2012 |
| Developed from |
|
| Preserved at | |
| Fate | Both aircraft preserved |
TheShuttle Carrier Aircraft (SCA) are two extensively modifiedBoeing 747 airliners thatNASA used to transportSpace Shuttle orbiters. One (N905NA) is a 747-100 model, while the other (N911NA) is a short-range 747-100SR. Both are now retired.
The SCAs were used to ferry Space Shuttles from landing sites back to theShuttle Landing Facility at theKennedy Space Center. The orbiters were placed on top of the SCAs byMate-Demate Devices, largegantry-like structures that hoisted the orbiters off the ground for post-flight servicing then mated them with the SCAs for ferry flights.
Inapproach and landing test flights conducted in 1977, thetest shuttleEnterprise was released from an SCA during flight and glided to a landing under its own control.
TheLockheed C-5 Galaxy was considered for the shuttle-carrier role by NASA but rejected in favor of the 747. This was due to the 747's low-wing design in comparison to the C-5's high-wing design, and also because theU.S. Air Force would have retained ownership of the C-5, while NASA could own the 747s outright. Lockheed had also proposed a heavily modified twin body C-5, to counter theConroy Virtus concept.

The first aircraft, a Boeing 747-123 registered N905NA, was originally manufactured forAmerican Airlines. With a decline in air traffic and failure to fill their 747s, American Airlines sold it to NASA. It still wore the visible Americancheatlines while testingEnterprise in the 1970s. It was acquired in 1974 and initially used for trailing wake vortex research as part of a broader study byNASA Dryden, as well as Shuttle tests involving anF-104 flying in close formation and simulating a release from the 747.
The aircraft was extensively modified for NASA by Boeing in 1976.[3] While first-class seats were kept for NASA passengers, its main cabin and insulation were stripped,[4] and the fuselage was strengthened. Mounting struts were added on top of the 747, located to match the fittings on the Shuttle that attach it to the external fuel tank for launch.[5] With the Shuttle riding on top, the center of gravity was altered. Vertical stabilizers were added to the tail to improve stability when the Orbiter was being carried. Theavionics and engines were also upgraded.
An internal escape slide was added behind the flight deck[6] in case of catastrophic failure mid-flight. In the event of a bail-out, explosives would be detonated to make an opening in the fuselage at the bottom of the slide, allowing the crew to exit through the slide and parachute to the ground. The slide system was removed following the Approach and Landing Tests because of concerns over the possibility of escaping crew members being ingested into an engine.[7]
Flying with the additional drag and weight of the Orbiter imposed significant fuel and altitude penalties. The range was reduced to 1,000 nautical miles (1,900 km; 1,200 mi), compared to an unladen range of 5,500 nautical miles (10,200 km; 6,300 mi), requiring an SCA to stop several times to refuel on a transcontinental flight.[8] Without the Orbiter, the SCA needed to carryballast to balance its center of gravity.[4] The SCA had an altitude ceiling of 15,000 feet (4,600 m) and a maximum cruise speed of Mach 0.6 with the orbiter attached.[8] A crew of 170 took a week to prepare the shuttle and SCA for flight.[9]
Studies were conducted to equip the SCA withaerial refueling equipment, a modification already made to theU.S. Air ForceE-4 (modified 747-200s) and 747 tanker transports for theIIAF. However, during formation flying with a tanker aircraft to test refueling approaches, minor cracks were spotted on the tailfin of N905NA. While these were not likely to have been caused by the test flights, it was felt that there was no sense taking unnecessary risks. Since there was no urgent need to provide an aerial refueling capacity, the tests were suspended.

By 1983, SCA N905NA no longer carried the distinct American Airlines tricolorcheatline. NASA replaced it with its own livery, consisting of a white fuselage and a single blue cheatline.[10] That year, after secretly being fitted with aninfrared countermeasures system to protect it fromheat-seeking missiles,[11] it was also used to flyEnterprise on a tour in Europe, with refueling stops inGoose Bay, Canada;Keflavik, Iceland; England; and West Germany. It then went to theParis Air Show.[9]

In 1988, in the wake of theChallenger accident, NASA procured a surplus 747SR-46 fromJapan Airlines. Registered N911NA, it entered service with NASA in 1990 after undergoing modifications similar to N905NA. It was first used in 1991 to ferry the new shuttleEndeavour from the manufacturers inPalmdale, California toKennedy Space Center.
Based at theDryden Flight Research Center withinEdwards Air Force Base in California[4] the two aircraft were functionally identical, although N911NA has five upper-deck windows on each side, while N905NA has only two.
The rear mounting points on both aircraft were labeled with humorous instructions to "attach orbiter here" or "place orbiter here", clarified by the precautionary note "black side down".[12][13]
Shuttle Carriers were capable of operating fromalternative shuttle landing sites such as those in the United Kingdom, Spain, and France. Because Shuttle Carrier's range is reduced while mated to an orbiter, additional preparations such as removal of the payload from the orbiter may have been necessary to reduce its weight.[14]
Boeing transported itsPhantom Rayunmanned combat aerial vehicle (UCAV) demonstrator from St. Louis, Missouri, to Edwards on a Shuttle Carrier Aircraft on December 11, 2010.[15]

TheApproach and Landing Tests were a series of taxi and flight trials of the prototypeSpace ShuttleEnterprise, conducted atEdwards Air Force Base in 1977. They verified the shuttle's flight characteristics when mated to the Shuttle Carrier Aircraft and when flying on its own, prior to the Shuttle system becoming operational. There were three taxi tests, eight captive flight tests and five free flight tests where theEnterprise was released from the SCA during flight and glided to a landing under its own control.[6][16]

During the decades of Shuttle operations, the SCAs were most often used to transport the orbiters fromEdwards Air Force Base, the shuttle's secondary landing site, to theShuttle Landing Facility (SLF) at theKennedy Space Center where the orbiter was processed for another launch. The SCAs were also used to transport the orbiters between manufacturerRockwell International and NASA during initial delivery and mid-life refits.[17]
At the end of the Space Shuttle program the SCA was used to deliver the retired orbiters from the Kennedy Space Center to their museums.
Discovery was flown to theUdvar-Hazy Center of theSmithsonian Institution'sNational Air and Space Museum at theDulles International Airport on April 17, 2012, making low-level passes over Washington, D.C. landmarks before landing.Enterprise, which had been on display at the Smithsonian was transported to theIntrepid Sea, Air & Space Museum in New York City on April 27, 2012, making low-level passes over the city's landmarks, before landing atJohn F. Kennedy International Airport, where it was transferred by barge to the museum.
The last ferry flight tookEndeavour from Kennedy Space Center to Los Angeles between September 19 and 21, 2012 with refueling stops atEllington Field and Edwards Air Force Base. After leaving Edwards the SCA withEndeavour performed low level flyovers above various landmarks across California, fromSacramento to the San Francisco Bay Area, before finally being delivered toLos Angeles International Airport (LAX). From there the orbiter was transported through the streets of Los Angeles andInglewood to its final destination, theCalifornia Science Center inExposition Park.

Shuttle Carrier N911NA was retired on February 8, 2012, after its final mission to the Dryden Flight Research Facility at Edwards Air Force Base in Palmdale, California, and was used as a source of parts for NASA'sStratospheric Observatory for Infrared Astronomy (SOFIA) aircraft, another modified Boeing 747.[18] N911NA is now preserved and on display at theJoe Davies Heritage Airpark in Palmdale, California as part of a long-term loan to the city from NASA.[19][20]

Shuttle CarrierN905NA was used to ferry the retired Space Shuttles to their respective museums. After deliveringEndeavour to the Los Angeles International Airport in September 2012, the aircraft was flown to the Dryden Flight Research Facility, where NASA intended it to join N911NA as a source of spare parts for NASA's SOFIA aircraft,[18][21] but when NASA engineers surveyed N905NA they determined that it had few parts usable for SOFIA. In 2013, a decision was made to preserve N905NA and display it atSpace Center Houston with the mockupSpace ShuttleIndependence mounted on its back.[22] N905NA was flown toEllington Field where it was carefully dismantled, ferried to theJohnson Space Center in seven major pieces (a process called The Big Move), reassembled, and finally mated with the replica shuttle in August 2014.[23] The display, called Independence Plaza, opened to the public for the first time on January 23, 2016.[24]

Data from Boeing 747-100 specifications,[25] Jenkins 2000[8]
General characteristics
Performance
Aircraft of comparable role, configuration, and era
Related lists