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SE-2000

From Wikipedia, the free encyclopedia
Indian semi-cryogenic rocket engine

SE-2000
SE-2000 diagram
Country of originIndia
Designer
ManufacturerGodrej & Boyce[1][2]
ApplicationMain engine
StatusUnder Development
Liquid-fuel engine
PropellantLOX /RP-1
Mixture ratio2.65[3]
CycleStaged combustion
Configuration
Chamber1
Performance
Thrust, vacuum2,030 kN (460,000 lbf)[4]
Thrust, sea-level1,820 kN (410,000 lbf)[4]
Throttle range60% to 105%[3]
Chamberpressure18 MPa (2,600 psi)[3]
Specific impulse, vacuum335 seconds (3.29 km/s)[5]
Specific impulse, sea-level299 seconds (2.93 km/s)
Mass flow640 kg/s[6]
Dimensions
Dry mass~2700 kg

TheSE-2000 (formerly known asSCE-200, also referred asSemi-Cryogenic Engine-2000) is a 2MN thrust class liquid rocket engine, being developed to powerISRO's existingLVM3 and upcomingheavy andsuper heavy-lift launch vehicles. It is being developed by theLiquid Propulsion Systems Centre (LPSC) of ISRO, and is expected to have first flight in 2020s.

Burningliquid oxygen (LOX) andRP-1 kerosene in an oxidizer-richstaged combustion cycle,[7] the engine will boost payload capacity of LVM3 replacing current L110 stage powered by 2Vikas engines. It is also expected to power ISRO's future reusable rockets based onRLV technology demonstrations.[8][9][10][11][12]

The engine in September 2019 reportedly had become ready to begin testing in Ukraine and enter service no earlier than 2022. The use of engine ofIndia's first human spaceflight, hence was ruled out by ISRO. By November 2022, SE-2000 had neared completion of its qualification tests. The Semi-Cryogenic Engine and Stage Test Facility at theISRO Propulsion Complex Mahendergiri was preparing for ground tests now that the SE-2000 had reached the final stages of development.[13]

Background

[edit]

On 2 June 2005, India and Ukraine signed theFramework Agreement between the Government of Ukraine and the Government of the Republic of India on Cooperation in the Peaceful Uses of Outer Space, which would enter in force on 15 February 2006.[14] Agreement also involved the transfer of blueprints for a rocket engine by theYuzhnoye Design Office. The engine blueprints supposedly transferred by Ukraine to India, have been identified as theRD-810 which in turn is a variant of RussianRD-120.[15][16][17]

According to official press release on 26 March 2013, by Ukrainian Ministry of Economic Development and Trade, development of a rocket engine for Indian launch vehicles initiated in 2006 under a joint Indian-Ukrainian project named "Jasmine".[18][19][15][20][21]

With the SE-2000 and an upratedCE-20, the LVM3's cargo capacity will increase from 4 to 5 tons inGTO. The propellant feeding system of the SE-2000 provide pressures of up to 600bar, while the chamber pressure is 180 bar.[22]

History

[edit]

In 2009, SE-2000 program was approved for1,798 crore (US$210 million) and program to develop a 2 MN class main engine began.[23]

During May and June 2015, ISRO andRoscosmos signed a wide-rangingMemorandum of Understanding for cooperation in space.[24]A. S. Kiran Kumar, Chairman of the ISRO, stated that one of the first benefits would be the availability of Russian test stand for initial testing of the SE-2000, while theSemi-cryogenic Integrated Engine Test Facility atMahendragiri being built. The engine is a part of the1,800 crore (US$210 million) semi-cryogenic launch vehicle program, which would be capable of placing 6,000–10,000 kilograms (13,000–22,000 lb) inGTO.[24][25] The engine however will not be the part of first flight ofGaganyaan, India's first crewed mission to space, given timelines and schedules.[26]

In 2017, Ukrainian firmYuzhmash was contracted by ISRO to conduct tests on critical components of SE-2000. First stage of contract was reportedly complete and tests were expected to be completed by 2019.[15][27][28] In April 2022, ISRO chairmanS. Somanath stated that tests within the country were to begin in next 3 months.[29] By November 2022, the test facility and stand had been nearly ready for engine as well as SC120 stage test which would upgrade India's existing LVM3 rocket.[30][31]

The intermediate configuration, designated as thePower Head Test Article (PHTA), which includes all engine systems except the thrust chamber, will undergo performance evaluation tests prior to the integrated engine level hot tests. It will serve as an engine prototype for the SE-2000.[32]

Development and testing

[edit]

Development tests

[edit]
  • 10 May 2023: First integrated test of 2000 kN semi-cryogenic engine on an intermediate configuration was conducted at Semi cryogenic Integrated Engine & Stage Test (SIET) facility inISRO Propulsion Complex (IPRC). During the test, complex chill-down operations were performed to meet necessary conditions for engine start.[33]
  • 1 July 2023: First hot test with intermediate configuration of the semi-cryogenic engine, known as Power Head Test Article (PHTA) was conducted at SIET facility. The test proceeded nominally till 1.9 seconds validating the ignition and subsequent performance of PHTA. At 2.0 seconds, an unexpected spike in the turbine pressure and subsequent loss of turbine-speed was observed. The test was terminated mid-way as a precaution. The intended duration of test was 4.5 seconds to validate the performance of the gas generator, turbo pumps, pre-burner and control components with focus on the ignition and hot-gas generation within the pre-burner chamber.[34]
  • 2 May 2024: First ignition trial of Pre-burner Ignition Test Article (PITA) was conducted nominally at SIET facility. PITA is a full complement of the engine power head system but without turbo pumps.[35] It was proved that the pre-burner could ignite smoothly and continuously. A start fuel ampule that combinestriethylaluminium andtriethyleboron created byVikram Sarabhai Space Centre (VSSC) is used to ignite semi-cryogenic engine and utilized for the first time in ISRO's 2000 kN semi-cryogenic engine. For characterization, injector elemental level ignition tests were carried out at the VSSC Propulsion Research Laboratory Division (PRLD). Additionally, work is being done on the creation of a semi-cryogenic stage that can load 120 tons of propellant.[36]

Hot tests of Power head Test Article (PHTA)

[edit]
  • 28 March 2025: PHTA underwent its first successful hot test at the IPRC to validate the propellant feed system's design, comprising the low- and high-pressure turbo-pumps, the pre-burner, the starter system, and the control components. Over the course of the 2.5 seconds test, the engine's seamless ignition and boost strap mode operation were demonstrated.[32] All of the engine parameters were as expected. Before the fully integrated engine is realized, ISRO is further planning a series of tests on PHTA to optimize the performance.[37]
  • 24 April 2025: PHTA underwent second hot test for 3.5 second duration, validating the engine start-up sequence and demonstrating stable and controlled performance. In this test, the engine was ignited successfully and operated up to 60% of its rated power level.[38]
  • 28 May 2025: PHTA underwent third hot test for 3 second duration, further fine-tuning the engine start-up sequence and demonstrating stable and controlled performance. In this test, the engine was ignited successfully and operated up to 60% of its rated power level.[39]

Gallery

[edit]
  • Power Head test article SE-2000
    Power Head test article SE-2000
  • Power Head Test Article.
    Power Head Test Article.
  • SE-2000 integrated test on an intermediate configuration.
    SE-2000 integrated test on an intermediate configuration.
  • Hot test of Pre-burner Ignition Test Article.
    Hot test of Pre-burner Ignition Test Article.
  • Integrated test of PHTA on an intermediate configuration.
    Integrated test of PHTA on an intermediate configuration.

See also

[edit]

References

[edit]
  1. ^M Ramesh."Godrej Aerospace to make semi-cryogenic engines".The Hindu Business Line.
  2. ^"Archived copy"(PDF). Archived fromthe original(PDF) on 8 December 2015. Retrieved2 November 2015.{{cite web}}: CS1 maint: archived copy as title (link)
  3. ^abc"Semi-cryogenic Propulsion".VSSC.gov.in. Retrieved24 April 2019.
  4. ^ab"SCE-200 a liquid-fuel, staged combustion semi-cryogenic engine being developed by the Liquid Propulsion Systems Centre (LPSC) lab of ISRO".IITTEN. 6 May 2015. Archived fromthe original on 8 July 2015. Retrieved10 August 2015.
  5. ^Ahuja, Nakul (29 March 2025)."Isro successfully fires engine that will power India's heaviest launch vehicle". India Today. Retrieved30 March 2025.
  6. ^"Launch Vehicles and Propulsion System" by Dr. V. Narayanan. Event occurs at 46 min. 10 sec.
  7. ^K. N. Jayachandran; Arnab Roy; arthasarathi Ghosh."Numerical investigations on Direct Contact Condensation (DCC) of oxygen vapor at the inlet duct to the main LOX pump in a staged combustion cycle based rocket engine".Cryogenic Engineering Centre and Department of Aerospace Engineering,Indian Institute of Technology Kharagpur.
  8. ^"Space Transportation System - Semi-cryogenic Project".ISRO. Archived fromthe original on 6 August 2019. Retrieved10 August 2015.
  9. ^"Government of India, Department of Space, Annual Report 2015 - 2016"(PDF). 26 May 2016. Archived fromthe original(PDF) on 13 December 2016.
  10. ^Raj, Gopal (5 June 2017)."ISRO's heaviest rocket is ready but is it enough for the load that lies ahead?".The Ken. Retrieved5 June 2017.
  11. ^"Post successful launch of India's heaviest rocket, ISRO sets its eyes on 10-tonne class payload launcher".NewIndianExpress. Retrieved7 June 2017.
  12. ^"Annual Report 2016 -2017 (English) - ISRO".www.isro.gov.in. Archived fromthe original on 13 February 2018. Retrieved13 February 2018.
  13. ^Rajwi, Tiki (26 February 2024)."ISRO's Semi-Cryogenic Engine and Stage Test Facility at Mahendragiri".The Hindu.ISSN 0971-751X. Retrieved18 August 2024.
  14. ^"Legal basis of Ukraine and India".Ministry of Foreign Affairs of Ukraine. Archived fromthe original on 28 November 2015. Retrieved10 August 2015.
  15. ^abc"Ukraine to test components of a powerful Indian rocket engine".www.russianspaceweb.com. Retrieved11 January 2018.
  16. ^"Semi-Cryogenic Engines"(PDF). Archived fromthe original(PDF) on 8 December 2015.
  17. ^"ISRO moves on, gears up to test semi-cryogenic engine in Ukraine".www.thehindubusinessline.com. 19 September 2019. Retrieved3 July 2023.
  18. ^"Урядовий портал :: Україна розробляє ракетний двигун для індійської ракети-носія".www.kmu.gov.ua. Retrieved15 March 2016.
  19. ^"Урядовий портал :: Ukraine designs rocket for Indian launch vehicle".www.kmu.gov.ua. Retrieved15 March 2016.
  20. ^"Україна розробляє ракетний двигун для індійської ракети-носія".kmu.gov.ua. 26 March 2013. Archived fromthe original on 11 January 2018. Retrieved11 January 2018.
  21. ^"Ukraine designs rocket for Indian launch vehicle".old.kmu.gov.ua. 26 March 2013. Archived fromthe original on 11 January 2018. Retrieved11 January 2018.
  22. ^Kumar, Chethan (29 March 2025)."Isro achieves milestone in semi-Cryo engine development with key test".The Times of India.ISSN 0971-8257. Retrieved30 March 2025.
  23. ^Nair, Nandini (1 November 2022). "ISRO: Semi-cryogenic engine in final phase, will boost GSLV's lift capability".Organiser.
  24. ^ab"Russian tie-up to boost ISRO's semicryogenic launcher plan".The Hindu. 14 August 2015. Retrieved14 August 2015.
  25. ^"Heavy Lift Launcher". Vikram Sarabhai Space Centre. Retrieved14 August 2015.
  26. ^"Episode 90 – An update on ISRO's activities with S Somanath and R Umamaheshwaran". AstrotalkUK. 24 October 2019. Retrieved30 October 2019.
  27. ^"Ukraine expands industrial rocket building cooperation with south-eastern Asian countries". Retrieved11 January 2018.
  28. ^Ramesh, M."ISRO moves on, gears up to test semi-cryogenic engine in Ukraine".@businessline. Retrieved19 September 2019.
  29. ^Sharma, Abhishek (10 April 2022)."वाराणसी में बोले इसरो के चेयरमैन डा. सोमनाथ एस - 'तीन महीने बाद लांच होगा देश का पहला सेमी क्रायोजेनिक इंजन'".Jagran (in Hindi). Varanasi. Retrieved17 April 2022.
  30. ^"As GSLV-Mk3 goes commercial, work on semi-cryo picks up pace".The Times of India. Bengaluru. 1 November 2022. Retrieved17 December 2022.
  31. ^"Video of ISRO's Semi Cryogenic Integrated Engine and Test Facility".Space Park - Indian Space Research Organisation. Retrieved17 December 2022.
  32. ^ab"ISRO achieves major breakthrough in Semicryogenic Engine development".www.isro.gov.in. 28 March 2025. Retrieved30 March 2025.
  33. ^"Tests commenced on Semicryogenic engine at IPRC, Mahendragiri".www.isro.gov.in. Retrieved10 May 2023.This test demonstrated the complex chill-down operations spanning about 15 hours duration that was conducted successfully, meeting all the required conditions for engine start.After the chill down of the LOX circuit, the feed circuit of kerosene was filled, and LOX was admitted into the gas generator by opening the injection valve. Successful performance of the test article helps derive the sequence of operations for further tests.
  34. ^"First hot test of the Semi-cryogenic engine conducted at IPRC, Mahendragiri".www.isro.gov.in. Retrieved3 July 2023.
  35. ^"Successful ignition test on Semi Cryogenic Pre-Burner Ignition Test Article (PITA)".www.isro.gov.in. Retrieved6 May 2024.
  36. ^Pillai, Soumya (6 May 2024)."ISRO completes key test for India's first semi-cryogenic engine to better future launches".ThePrint. Retrieved7 May 2024.
  37. ^"ISRO achieves breakthrough in Semicryogenic engine development for Launch Vehicle Mark-3".The New Indian Express. 30 March 2025. Retrieved30 March 2025.
  38. ^"ISRO successfully conducted a short duration hot test of Semicryogenic Engine".www.isro.gov.in. Retrieved26 April 2025.
  39. ^"Successful third Hot Test of Semi-Cryogenic Engine Power Head Test Article".www.isro.gov.in. Retrieved2 June 2025.
Liquid
fuel
Cryogenic
Hydrolox
(LH2 /LOX)
Methalox
(CH4 /LOX)
Semi-
cryogenic
Kerolox
(RP-1 /LOX)
Storable
Hypergolic (Aerozine,
UH 25,MMH, orUDMH
/N2O4,MON, orHNO3)
Other
Solid
fuel
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