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S-IC

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First stage of the Saturn V rocket
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S-IC
TheApollo 10 S-IC stage is hoisted in theVehicle Assembly Building for stacking
ManufacturerBoeing
Country of originUnited States
Used onSaturn V
General characteristics
Height42 m (138 ft)[1]
Diameter10 m (33 ft)[1]
Gross mass2,214 t (4,881,000 lb)[1]
Propellant mass2,077 t (4,578,000 lb)[1]
Empty mass137 t (303,000 lb)[1]
Launch history
StatusRetired
Total launches13
Successes
(stage only)
13
First flightNovember 9, 1967 (Apollo 4)
Last flightMay 14, 1973 (Skylab 1)
Engine details
Powered by5 ×F-1
Maximum thrust34,500 kN (7,750,000 lbf) at sea level[2]
Specific impulse263 s (2.58 km/s)
Burn time150 seconds
PropellantRP-1/LOX

TheS-IC (pronounced S-one-C[3][4]) was the firststage of the AmericanSaturn V rocket. The S-IC stage was manufactured by theBoeing Company. Like the first stages of mostrockets, more than 90% of the mass at launch was propellant, in this caseRP-1 rocket fuel andliquid oxygen (LOX)oxidizer. It was 42 m (138 ft) tall and 10 m (33 ft) in diameter. The stage provided 34,500 kN (7,750,000 lbf)[2] of thrust at sea level to get the rocket through the first 61 km (38 mi) of ascent. The stage had fiveF-1 engines in aquincunx arrangement. The center engine was fixed in position, while the four outer engines could behydraulicallygimballed to control the rocket.

Manufacturing

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TheBoeing Co. was awarded the contract to manufacture the S-IC on December 15, 1961. By this time the general design of the stage had been decided on by the engineers at theMarshall Space Flight Center (MSFC). The main place of manufacture was theMichoud Assembly Facility, New Orleans. Wind tunnel testing took place inSeattle and the machining of the tools needed to build the stages atWichita,Kansas.

MSFC built the first three test stages (S-IC-T, the S-IC-S, and the S-IC-F) and the first two flight models (S-IC-1 and -2).[5]

It took roughly seven to nine months to build the tanks and 14 months to complete a stage. The first stage built by Boeing was S-IC-D, a test model.[5]

In addition to the four test stages, NASA ordered 15 flight stages (S-IC-1 through -15) to support the initial Apollo program.[5] In July 1967, NASA awarded Boeing a contract to begin long-lead-time item acquisition (such as propellant lines and tank components) for the 16th and 17th S-IC stages. A full contract for the construction of S-IC-16 to S-IC-25 was drafted throughout mid-1967, but stages past S-IC-15 were canceled altogether in October of that year due to budgetary restrictions.[6][7] S-IC-16 to -25 would have been utilized for follow-on Apollo missions, including those from theApollo Applications Program.

Design

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The S-IC was composed of five major subsections.

The largest and heaviest single component of the S-IC was the thrust structure, with a mass of 24 short tons (48,000 lb; 22,000 kg).[1] It was designed to support the thrust of the five engines and redistribute it evenly across the base of the rocket. There were four anchors which held down the rocket as it built thrust. These were among the largest aluminum forgings produced in the U.S. at the time, 4.6 m (15 ft) long and 820 kg (1,800 lb) in weight. The four stabilizing fins withstood a temperature of 1,100 °C (2,000 °F).[8]

The five F-1 engines were ignited in 3 staggered events, where the center engine was first ignited, followed by two outer engines, and then the remaining two outer engines. These three ignition events were separated by just 300 milliseconds.[5] This staggered ignition approach lessened the loads on the thrust structure, as an instantaneous ignition of all five engines would impart immense stress on the stage.

Above the thrust structure was the fuel tank, containing 209,000 US gal (790 m3; 27,900 cu ft) of RP-1 fuel.[8] The tank itself had a mass of over 12 short tons (24,000 lb; 11,000 kg) dry[1] and could release 1,300 USgal/s (4,900 L/s).Nitrogen was bubbled through the tank before launch to keep the fuel mixed.[8] During the flight the fuel was pressurized usinghelium, which was stored in tanks in the liquid oxygen tank above. Both the thrust structure and fuel tank had alternating black and white paint, in order to monitor the vehicle'sroll during flight.

Between the fuel and liquid oxygen tanks was the intertank. This contained propellant fill and drain lines for the liquid oxygen tank as well as a portion of the five liquid oxygen feed lines for the engines.

The liquid oxygen tank held 334,500 US gal (1,266 m3; 44,720 cu ft) of LOX. It raised special issues for the designer. The lines through which the LOX ran to the engine had to be straight (as any bend would slow the flow of LOX, which would necessitate even larger and heavier piping) and therefore had to pass through the fuel tank. This meant insulating these lines inside a tunnel to stop fuel freezing to the outside and also meant adding five extra holes in the top of the fuel tank.[8]

Atop the liquid oxygen tank sat the forward skirt, which connected the S-IC to the S-II stage and contained telemetry equipment and LOX tank vent lines.

Two solid motor retrorockets were located inside each of the four conical engine fairings. At separation of the S-IC from the flight vehicle, the eight retrorockets fired, blowing off removable sections of the fairings forward of the fins, and backing the S-IC away from the flight vehicle as the engines on the S-II stage were ignited.

The propellant tanks of the S-IC were manufactured from 2219-series aluminum panels, while the interstage, forward skirt, and thrust structure were built from 7075-series aluminum. The latter three sections also were corrugated with external stringers, providing additional structural support. The propellant tanks did not feature external stringers, as the tank pressurization provided sufficient rigidity.[5]

The S-IC also carried theODOP transponder to track the flight after takeoff.

  • Cutaway diagram of the S-IC.
    Cutaway diagram of the S-IC.
  • Saturn V first stages S-1C-10, S-1C-11, and S-1C-9 at Michoud Assembly Facility.
    Saturn V first stages S-1C-10, S-1C-11, and S-1C-9 at Michoud Assembly Facility.
  • Apollo 11 S-IC separation.
    Apollo 11 S-IC separation.

Stages built

[edit]
Serial numberUseLaunch dateCurrent locationNotes
S-IC-TStatic test firingPart of Saturn V display atKennedy Space Center.[9]First all-up S-IC stage built, nicknamed "T-Bird." Assembled between 1963-1965. Completed at least 22 test firings between 1965 and 1967 in support of S-IC development and test stand activation.[5]
S-IC-SStructural load testing (had no engines).Scrapped after completing testing at MSFC.[5]
S-IC-FFacilities testing for checking out launch complex assembly buildings and launch equipment.Returned to MSFC for storage after testing, later scrapped.[5]Conducted propellant tank loading tests atLC-39A using Mobile Launcher 1.
S-IC-DGround test dynamics modelU.S. Space & Rocket Center,Huntsville, Alabama
34°42′38.7″N86°39′24.2″W / 34.710750°N 86.656722°W /34.710750; -86.656722
S-IC-1Apollo 4November 9, 1967Manufactured by MSFC.
S-IC-2Apollo 6April 4, 1968Manufactured by MSFC; carried TV and cameras on boattail and forward skirt.
S-IC-3Apollo 8December 21, 196830°12′N74°7′W / 30.200°N 74.117°W /30.200; -74.117Manufactured by Boeing (as with all subsequent stages); weighed less than previously manufactured units allowing 36 kg more payload.
S-IC-4Apollo 9March 3, 196930°11′N74°14′W / 30.183°N 74.233°W /30.183; -74.233
S-IC-5Apollo 10May 18, 196930°11′N74°12′W / 30.183°N 74.200°W /30.183; -74.200Last flight for S-IC R&D Instrumentation.
S-IC-6Apollo 11July 16, 196930°13′N74°2′W / 30.217°N 74.033°W /30.217; -74.033One or more engines recovered by a team financed byJeff Bezos.[10]
S-IC-7Apollo 12November 14, 196930°16′N74°54′W / 30.267°N 74.900°W /30.267; -74.900
S-IC-8Apollo 13April 11, 197030°11′N74°4′W / 30.183°N 74.067°W /30.183; -74.067
S-IC-9Apollo 14January 31, 197129°50′N74°3′W / 29.833°N 74.050°W /29.833; -74.050
S-IC-10Apollo 15July 26, 197129°42′N73°39′W / 29.700°N 73.650°W /29.700; -73.650
S-IC-11Apollo 16April 16, 197230°12′N74°9′W / 30.200°N 74.150°W /30.200; -74.150
S-IC-12Apollo 17December 7, 197228°13′N73°53′W / 28.217°N 73.883°W /28.217; -73.883
S-IC-13Skylab 1May 14, 1973Engine shutoff changed to 1-2-2 from 1–4 to lessen loads on Apollo Telescope Mount.
S-IC-14UnusedSaturn V display atJohnson Space Center.Scheduled to flyApollo 18 in 1974, never flew.[5]
S-IC-15UnusedOn display atMichoud Assembly Facility until June 2016 then preserved atINFINITY Space Center in Mississippi.Originally intended to flyApollo 19 in 1974. Designated but never used as a backup Skylab launch vehicle.[5]
S-IC-16Never completedAssembly canceled during long-lead item procurement.[5]
S-IC-17Never completedAssembly canceled during long-lead item procurement.[5]

See also

[edit]

References

[edit]
  1. ^abcdefgNASA; et al."Chapter 2: First Stage"(PDF).Saturn V News Reference (December 1968 ed.).
  2. ^abThorne, Muriel, ed. (May 1983).NASA, The First 25 Years: 1958-1983(PDF). Washington, D.C.: National Aeronautics and Space Administration. p. 69.
  3. ^Murray, Charles A.; Cox, Catherine Bly (Jul 1989).Apollo, the race to the moon. Simon and Schuster. p. 54.ISBN 9780671611019.
  4. ^Woods, W. David (2011-08-08).How Apollo Flew to the Moon. Springer Science & Business Media. p. 24.ISBN 9781441971791.
  5. ^abcdefghijklKyle, Ed."Saturn Vehicle History".spacelaunchreport.com. Archived fromthe original on March 21, 2022.
  6. ^"Michoud Assembly Facility January 1, 1967 - December 31, 1967"(PDF).uah.edu. Retrieved2023-03-18.
  7. ^"Saturn Illustrated Chronology Part 8".history.nasa.gov. 15 May 1965. Retrieved2023-03-18.
  8. ^abcd"chapter 7".history.nasa.gov. Retrieved2021-10-23.
  9. ^Casebolt, Barry J. (March 18, 1974). "Headed for Florida Museum — Veteran Moon Rocket Booster Leaves MSFC".The Huntsville Times. Huntsville, Alabama.
  10. ^Pearlman, Robert Z. (March 22, 2013)."Jeff Bezos' Salvaged Apollo Rocket Engines Reach Shore After Ocean Recovery".Space. New York City, New York. RetrievedJune 1, 2021.

External links

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Wikimedia Commons has media related toSaturn S-IC.
Technologies
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Other LOX & RP-1 Engines
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