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Rolls-Royce BR700

From Wikipedia, the free encyclopedia
(Redirected fromRolls-Royce BR710)
Turbofan aircraft engine
BR700 series
Rear view of a BR710
TypeTurbofan
National originGermany
ManufacturerRolls-Royce Deutschland
First run1995[1]
Major applications
Number built3,600+[2]

TheRolls-Royce BR700, also marketed as theRolls-Royce Pearl, is a family ofturbofan engines forregional jets andcorporate jets. It is manufactured inDahlewitz, Germany, byRolls-Royce Deutschland: this was initially a joint venture ofBMW andRolls-Royce plc established in 1990 to develop this engine. The BR710 first ran in 1995.[1] The United States military designation for the BR725 variant isF130.[3]

Design and development

[edit]

BR710

[edit]
AG550 in front of aBombardier Global Express: the BR710 main applications

The BR710 is a twin shaftturbofan, and entered service on theGulfstream V in1997 and theBombardier Global Express in 1998. This version has also been selected to power theGulfstream G550.

The BR710 comprises a 48 in (120 cm) diameter single-stage fan, driven by a two-stage LP turbine, and a ten-stage HPcompressor (scaled from the V2500 unit) driven by a two-stage, air-cooled, HP turbine.

This engine has athrust-specific fuel consumption (TSFC) of 0.39 lb/(lbf⋅h) (11 g/(kN⋅s)) at static sea level takeoff and 0.64 lb/(lbf⋅h) (18 g/(kN⋅s)) at a cruise speed ofMach 0.8 and altitude of 35,000 ft (10,668 m).[4]

In May 2017, the 3,200 engines in service reached 10 million flying hours.[1]

BR715

[edit]
A BR715 engine on aBoeing 717 ofVolotea

The BR715 is another twin-shaft turbofan; this engine was first run in April 1997 and entered service in mid-1999. This version powers theBoeing 717.

A new LP spool, comprising a 58 in (150 cm) diameter single-stage fan, with two-stage LP compressor driven by a three-stage LP turbine, is incorporated into the BR715. The HP spool is similar to that of the BR710.

The IP compressor booster stages supercharge the core, increasingcore power and thereby net thrust. However, a larger fan is required, to keep thespecific thrust low enough to satisfy jet noise considerations.

This engine has a TSFC of 0.37 lb/(lbf⋅h) (10 g/(kN⋅s)) at static sea level takeoff and 0.62 lb/(lbf⋅h) (18 g/(kN⋅s)) at a cruise speed of Mach 0.8 and altitude of 35,000 ft (10,668 m).[4]: 96

BR725

[edit]
The BR725 powers theGulfstream G650

The BR725 is a variant of the BR710 to power theGulfstream G650.[5]Its prototype underwent component bench and its first full engine run in spring 2008.[6] European certification was achieved in June 2009.[7]The first Gulfstream G650, with BR725 engines, was delivered in December 2011.[8]

The engine has a maximum thrust of 16,900 lbf (75.2 kN).[9]The 50 in (130 cm) fan with 24 swept blades is 2 in (5.1 cm) larger than the BR710. The HPaxial compressor benefits from three-dimensionalaerodynamics for greater efficiency and has 10 stages including fiveblisks to reduce weight.The BR715 inspiredcombustor yields a longer life and lower emissions: 80% lower smoke and unburned hydrocarbons and 35% lowerNOx than CAEP 6 limits.The two-stage HPturbine has bladeactive tip-clearance control for more efficiency; 3D aerodynamics reduce the cooling air flow. The LP turbine has three stages instead of two.The BR725 has abypass ratio of 4.2:1 and is 4dB quieter than the predecessor BR710. Its cruisethrust specific fuel consumption at Mach 0.85 and FL450 is 0.657 lb/(lbf⋅h) (18.6 g/(kN⋅s)).[10]

F130

[edit]

On 24 September 2021, theUnited States Air Force (USAF) selected the F130 (the US military designation for the BR725) for theB-52H Stratofortress Commercial Engine Replacement Program (CERP).[11] This version has 17,000 lbf (75.6 kN) thrust, similar to the existing engines (Pratt & Whitney TF33). The USAF will purchase 650 engines (608 direct replacements, 42 spares) for its fleet of 76 B-52H aircraft in a $2.6 billion deal;[12] upgraded aircraft will be redesignated B-52J.[13]

The CERP engines will be built atRolls-Royce North America's plant inIndianapolis,Indiana,[14]

Following the two year ground testing phase, the F130 passed its critical design review in December 2024. The engine "in flight" testing started in 2025, testing simulates "in flight" conditions using the wind tunnel atNASA Stennis. Initial tests exposed an issue with the engine pod inlet design, inlet distortion could cause "a non-uniform flow of air that can affect the engine’s performance and operability".[15] Boeing completed a digital redesign of the inlet that in computer simulations solved the problem. The new inlet is yet to be tested in the wind tunnel. Barring any further issues final testing of the new engine/pod combination is expected to be complete in 2026.[16]

Future developments

[edit]

The Advance 2 development effort inserts new, advanced technology into existing 15,000 lbf (67 kN) class BR710 and the larger BR725 engines. An even larger engine will also be made, with a 52 in (130 cm) fan. The BR710 and BR715 main developments, the next generation of 44–89 kN (10,000–20,000 lbf) engines to be introduced in the 2020s, will have an Advance 3 core, improved engine health management, newer materials, and cooling. They will also have a “blisk” fan made out of titanium, with an overall pressure ratio of 50:1. These improvements will yield a 10%thrust specific fuel consumption reduction, 50%NOx margin improvement, 99.995%reliability, and a 20% better thrust-to-weight ratio.[17]

Pearl 15

[edit]
Pearl 15

The Pearl engine was developed in Dahlewitz from the BR700 withAdvance2 technologies.[18]EASA certification was applied for on 28 February 2015.[9]It made its first ground run in 2015, type tests in 2016, and flight tests in 2017.[19]Six test engines logged over 6,000 cycles on 2,000 test hours.[20]The test program includedlightning strike, water ingestion,ice, and -40 °C cold-start testing.[21]

EASA certification was granted on 28 February 2018 and it was unveiled on 28 May 2018.It was undergoing flight tests in May 2018 for an end of 2019 planned entry into service aboard theBombardier Global Express 5500 and 6500 developments.[18]It should have logged 10,000 hours by then.[21]

Its layout is similar to the BR725, with the same stage count and 24titanium fan blades.[20]Its fan has a 48.5 in (123 cm) diameter.[22]The enhanced 3-stageLP turbine with advanced high temperature materials, advanced segments andseals allow for higher pressures and temperatures and the new low emissions cooledcombustor includes a new tiledcombustion chamber.[19]Its core uses advancednickel alloys and ceramiccoatings, includes a new 10-stageHP compressor with 6 titaniumblisks and a new 2-stage HPturbine with enhanced aerodynamics andblade cooling, enhanced segments and seals.[19]

Itsoverall pressure ratio attains 43:1 and itsbypass ratio 4.8:1.[19]The HP compressor ratio rises to 24:1.[20]It delivers up to 9% more thrust with 15,125 lbf (67.28 kN) and a 7%TSFC improvement while being 2 decibels quieter.[18]Health monitoring should improve on the BR710 99.97%dispatch reliability which is logging one unplanned engine removal per 100,000 hours while the BR715 is approaching zero unplanned removals.[22]

Pearl 700

[edit]

The Pearl 700 will power theGulfstream G700, a stretch of the previous G650, and theG800, with more range than the G650ER.Evolved from the BR725 with a similar architecture plus a fourth low-pressure turbine stage and a 2 in (5.1 cm) larger, 51.8 in (132 cm) blisk fan, its bypass ratio is higher than 6.5:1 and its overall pressure ratio should exceed 50:1.It should provide 18,250 lbf (81.2 kN) of thrust, 3-5% betterthrust specific fuel consumption than the BR725 variant powering the Gulfstream G650, reduced emissions and lower noise.[23]

Pearl 10X

[edit]

The upcomingDassault Falcon 10X will be powered by two Pearl 10X engines over 18,000 lbf (80 kN) thrust, with a titanium fanblisk, a 10-stageHP compressor, a two-stage shroudless HP turbine and a four-stageLP turbine.[24]The initial Pearl 10X test engine was first run in early 2022 and the programme had accumulated 1,000h of testing by May, along with the Advance2 demonstrator.[25]The Advance2 core and new low-pressure system allows 5% more efficiency than the previous Rolls-Royce business jet engines.[25]

Variants

[edit]
BR700-710A1-10
Variant with a 14,700 lbf (65.6 kN) takeoff rating and a maximum diameter of 72 in (1,820 mm) for theGulfstream GV.[26]
BR700-710A2-20
Variant with a 14,700 lbf (65.6 kN) takeoff rating and a maximum diameter of 72 in (1,820 mm) for theBombardier Global Express/XRS/5000/6000.[26]
BR700-710B3-40
Variant with a 16,000 lbf (69 kN) takeoff rating for theBAE Systems Nimrod MRA4.[27]
BR700-710C4-11
Variant with a 15,400 lbf (68.4 kN) takeoff rating and a maximum diameter of 70.3 in (1,785 mm) for theGulfstream GV-SP (G500/G550).[26]
BR700-710D5-21
Variant with a 15,200 lbf (67.8 kN) takeoff rating and a maximum radius of 39 in (980 mm) for theBombardier Global 5500/6500.[26]
BR700-715A1-30
Variant with a 18,710 lbf (83.23 kN) takeoff rating forBoeing 717-200 basic gross weight variants.[28]
BR700-715B1-30
Variant with an 20,160 lbf (89.68 kN) takeoff rating.[28]
BR700-715C1-30
Variant with a 21,430 lbf (95.33 kN) takeoff rating forBoeing 717-200 high gross weight variants.[28]
BR700-725A1-12
Variant with a 16,900 lbf (75.2 kN)takeoff rating and a fan diameter of 50 in (1,270 mm) for theGulfstream GVI (G650).[26]
F130
Military variant of the BR700-725 with a 17,000 lbf (75.62 kN)maximum rating for theBoeing B-52 Stratofortress.[29]
BR700-TP
Turboprop variant rated at 7,460 kilowatts (10,000 shaft horsepower) and proposed for the EuropeanFuture Large Aircraft (which became theAirbus A400M Atlas military transporter/tanker).[30]

The BR715 thrust ratings can be adjusted by changing a plug in theFADEC controller, meaning no engine change is required. The A1-30 can become a C1-30 with a simple plug and software change.

Applications

[edit]

Military applications

[edit]

Civilian applications

[edit]

Specifications

[edit]
EASA Type Certificate Data Sheet[9]
ModelBR700-710A1/A2/C4

(BR710)

BR700-715[53](BR715)BR700-725A1

(BR725)

BR700-710D5-21
(Pearl 15)
BR700-730B2-14[54]
(Pearl 700)[23]
Pearl 10X[24]
Compressor1 fan, 10 HPC1 fan, 2 LPC, 10 HPC1 fan, 10 HPC
Turbine2 HPT, 2 LPT2 HPT, 3 LPT2 HPT, 4 LPT
Thrust15,400 lbf (68.4 kN)21,430 lbf (95.33 kN)16,900 lbf (75.2 kN)15,200 lbf (67.8 kN)18,250 lbf (81.2 kN)18,250 lbf (81.2 kN)[55]
Dry Weight4,009 lb (1,818.4 kg)4,597 lb (2,085 kg)3,605 lb (1,635.2 kg)4,032 lb (1,828.8 kg)3,565 lb (1,617.1 kg)
Thrust / Weight3.844.664.693.775.12
Length183.8 in (4,669 mm)147.2 in (3,738 mm)129.8 in (3,297 mm)189.3 in (4,809 mm)128.7 in (3,268 mm)
RotorRPMLP: 6,096, HP: 16,661LP: 6,096, HP: 16,661LP: 6,096, HP: 16,661LP: 7,431, HP: 19,000LP: 6,500, HP: 19,000
Fan Diameter48 in (122 cm)[10]58 in (147 cm)[56]50 in (127 cm)[10]48.5 in (123 cm)[22]51.8 in (132 cm)
Bypass ratio[57]3.84:14.55–4.68:1[58]4.1:14.8:1[19]>6.5:1
Overall pressure ratio43:1[19]>50:1

See also

[edit]

Comparable engines

Related lists

References

[edit]
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  54. ^"Type Certificate Data Sheet E.135". EASA. 12 October 2023.
  55. ^Guy Norris (May 22, 2023)."Rolls-Royce's Pearl 10X Set For 747 Flying Testbed Evaluation".Aviation Week.
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  57. ^John Croft (29 Sep 2008)."G650: As good as it gets?".Flightglobal.
  58. ^"BR715: Power for the Boeing 717-200"(PDF). Rolls-Royce. May 2005. Archived fromthe original(PDF) on 19 October 2006. Retrieved3 October 2020.

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[edit]
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