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Rigid panel

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A multi-family residential building under construction with rigid panel exterior insulating sheathing

Rigid panel insulation, also referred to ascontinuous insulation,[1] can be made fromfoam plastics such aspolyurethane (PUR),polyisocyanurate (PIR), andpolystyrene, or from fibrous materials such asfiberglass,rock andslag wool. Rigid panel continuous insulation is often used to provide a thermal break in thebuilding envelope, thus reducingthermal bridging.

Application

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Where rigid panels are most often used:

  • Some, such asexpanded polystyrene (EPS) "beadboard", are suitable for ground contact and are used against footings and exterior backfilled foundation walls.
  • Against exterior exposed foundation walls (should be coated to protect from sunlight).
  • Against exterior walls between foundation and roof, installed between sheathing and siding.
  • Either above or below roof sheathing in a roof assembly.
  • On the exterior side of the studs in a framed wall assembly, or on the exterior side of a mass wall assembly.
  • Inside unfinished interior walls, either as pre-cut batts, or as panels cut to fit inside walls and secured in place.

Advantages

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  • It has a highR-value per unit thickness. This material is useful where space is tight or cramped, such as cathedral ceiling.
  • Protect foundation and damp-proofing during backfilling
  • It is lightweight and strong, althoughEPS can be crumbly.
  • It adds to the walls' structural strength.
  • It provides acoustic insulation in addition to thermal.
  • Most forms of rigid board can be cut with utility knives.
  • They are all are water resistant, some more so than others (but none should face prolonged exposure to water).
  • They will not rot.
  • Extruded polystyrene (XPS) type highly resists air infiltration. It is virtually airtight if installed without gaps between adjacent panels, taping the seams.
  • It reduces heat conduction through the wall frame when used as sheathing.
  • Rigid panels with aradiant heat barrier facing foil will significantly improve the insulating properties by reflectinginfrared solar energy before penetrating the wall or ceiling.
  • Some types use some recycled content.

Disadvantages

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  • All are susceptible toUV damage and solvents. Building codes require exterior cladding (e.g.stucco) where they are above ground and exposed.
  • Most are flammable and produce toxic fumes when they burn. All of them should be covered with fire-rated drywall (gypsum board) when installed in the interior of a house, unless they have a lowflame-spread rating (below 25).
  • More expensive than most other types of insulation.
  • Some types may be susceptible to termites using them for nesting purposes.
  • May have R-values higher than that of still air, if some type of insulating gas was blown into them during manufacturing. For many years, manufacturers used chlorofluorocarbons (CFCs) orurea-formaldehyde as blowing agents. These blowing agents eventually leak out of the panels.CFCs deplete theozone layer, andformaldehyde is toxic. Some manufacturers still useHydrochlorofluorocarbons (HCFCs) which are still harmful to the ozone layer, but not to the same extent as CFCs. As the blowing agent leaks, air replaces the insulating gas, and the R-value of the panel drops.
  • Most rigid panels are made from crude oil byproducts, and some toxic pollution results during their manufacture.
  • Many species of ants will burrow into foam to build their nests.[2] This removes insulation material and puts the ants into conflict with the occupants.

Classification

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  • Fiberglass androck wool. These are mainly used for acoustic applications and as insulation.
  • Perlite – used in Europe
  • Phenolic, also known as phenol-formaldehyde. Advantages: High strength. Less flammable than most other foams. Disadvantages: Material is mostly open-celled. This results in insulating capacity not as good as other foams, high water absorption, and high water vapor permeability. Degrades and releases some formaldehyde over time, but not nearly as much asurea formaldehyde.
  • Polyurethane. White or yellow. Produced through mixing ofisocyanate andpolyether in presence of catalyst and blowing agent. Contains many tiny, closed cells. Relatively waterproof, and low water absorption, but must protect from prolonged exposure to water. Can use underground if conditions are relatively dry.
  • Rigid cellular polystyrene (RCPS). This includesextruded polystyrene foam XPS (such asStyrofoam and commonly referred to as "blue board," expanded polystyrene foam EPS (commonly referred to as "beadboard"), and MEPS.
  • Polyisocyanurate (also known as polyiso). More stable at high temperatures and less flammable than polyurethane. Higher R-value vs. polystyrene and polyurethane due to its gas-filled closed-cell foam structure. Denser and more rigid than polystyrene panels, but more expensive. Must protect from prolonged exposure to water. It usually contains some recycled plastic, such as from PET beverage containers.
  • Structural insulated panels (SIPs), also called stressed-skin walls.
  • Vacuum insulation consisting of thin panels with extreme insulation capacities, as high as R-50 per unit thickness. However, like double-glazed windows, these eventually lose their air-tight seal.
  • Natural fiber insulations (around 0.04 W/mK) all can be treated with low toxicity fire and insect retardants, often used in Europe
  • Lightweightwood fiber board.
  • Cork

More details

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There are many types of rigid cellular polystyrene (RCPS). The term "Styrofoam" isThe Dow Chemical Company's brand name, which does not refer to any particular type of RCPS. Some polystyrene uses up to 50% recycled resin, including post-consumer plastic. Several states in the US have banned polystyrene that uses CFCs as blowing agents.

  • Molded expanded polystyrene, also known as MEPS, EPS, or beadboard, consists of many tiny foam beads molded and pressed together. EPS is manufactured in low-density and high-density versions. Low-density EPS is relatively inexpensive, resistant to the effects of moisture, and can be used underground. High-density EPS is even more moisture-resistant, and is manufactured for use on exterior foundation walls and burial against footings, if the soil is relatively dry. EPS typically uses pentane as a blowing agent, avoiding the highglobal warming potential of CFCs, HCFCs and HFCs, as well as theozone depletion potential of CFC and HCFCs.
  • Extruded polystyrene, also known as XPS, or blueboard, has a smooth, cut-cell surface, is stronger than EPS, and is ideal for blocking air-infiltration. Dow Chemical colors their XPS blue and markets it under their global recognized brand "Styrofoam". Like EPS, XPS is also manufactured in low-density and high-density versions. High-density XPS is used for foundation slabs, concrete floors, roofs, and other applications that require higher bearing strength than EPS and low-density XPS. XPS typically uses HCFCs as blowing agents, which have highglobal warming potential and moderateozone depletion potential, or HFCs which have highglobal warming potential even though they have zeroozone depletion potential.

References

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  1. ^"Continuous Insulation".Continuous Insulation. Retrieved6 August 2018.
  2. ^Gibson, Scott (28 March 2016)."If Ants Like Rigid Foam, Should We Stop Using It?".Green Building Advisor. Retrieved11 December 2020.

External links

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