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Release liner

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Roll of die-cut pressure-sensitive labels on a release liner

Arelease liner orrelease paper, also called abacking liner, is a paper or plastic-based film sheet (usually applied during the manufacturing process) used to prevent a sticky surface from prematurely adhering. It iscoated on one or both sides with arelease agent, which provides a release effect against any type of a sticky material such as anadhesive or amastic. Release liners are available in different colors, with or without printing under the lowsurface energy coating or on the backside of the liner.Release is separation of the liner from a sticky material;liner is the carrier for the release agent.

Industry segmentation

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Globally there are between 400 and 500 companies involved in making or dealing with release liner products on an industrial scale. In general there are two types of companies which are manufacturing release liner.

Liner producer

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Anadhesive bandage with a release liner partially removed

Commercial coating companies deal with a lot of different end uses of this industry. They provide unique solutions to their customers, based on a wide variety of substrates and an endless combination of release agents with specialized properties. Commercial coaters usually do not make finished products, just the release liner itself and then their customers will coat a sticky material on this liner and then apply the end product to it.

In-house producer

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An in-house producer makes the release liner and uses it internally to manufacture the final product. In-house producers are typically focused on a very narrow range of products e.g. labels or tapes. They use a limited amount of substrates and release materials, which are specialized for their end applications.

Liner materials

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Asliner material, the industry is using a wide variety of so-called substrates, which are the carrier materials of the release agent and which is needed to transport a sticky material from the manufacturer to an industrial or private end user. Typical liner materials are:

Paper

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Main article:Paper
  1. SCK -Super calendered Kraft paper, typically used for labels in the USA
  2. Glassine - Is also a SCK paper but typically with apolyvinyl alcohol (PVOH) top coat, typically used for labels in Europe
  3. CCK - Clay coated Kraft paper or also just calledcoated paper
  4. MFK - Machine finished Kraft paper, which is the paper as it comes from a standard paper machine
  5. MG - Machine glazed paper which is a paper which has been glazed, e.g. on a Yankee cylinder of a paper machine

Plastic film

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  1. BO-PET: aPET film (biaxially oriented) is a very high temperature resistant and tough film liner
  2. BOPP: a biaxially orientedpolypropylene (PP) film
  3. Otherpolyolefins: typically made out ofhigh density polyethylene (HDPE),low density polyethylene (LDPE), PP plastic resins

Plastic films in general are made out of plastic resins by aplastics extrusion process and can be made out of one single type of plastic material, a blend of different plastic materials or multilayered coextrusions. Providing them with unique and adjusted features for the application that they are targeted for.

Others

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  • Poly coated Kraft papers, which are typically MFK papers which have a polyolefin coating on one or both sides, to make them very smooth, moisture resistant and dimensionally stable.
  • Poly coated BO-PET film, which is a BO-PET film that has been coated on both sides with a polyolefin material. This way the tough and dimensionally stable PET film is combined with cheap polyolefin resin which makes the film a better carrier web for specialty applications.

Release agents

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Commonly used release agents for release liner can be crosslinkablesilicone, other coatings, and materials that have a lowsurface energy.[1]

Applications

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There are probably hundreds of different applications, where release liner materials are being used. Such as

See also

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References

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  1. ^Tučeková, Zlata Kelar (2020)."Adhesive Properties of Silicone-Coated Release Liner Paper Enhanced by Atmospheric Pressure Plasma Pre- and Post-Treatment".Coatings.10 (11). Retrieved27 April 2024.
  2. ^Die Cut vs Kiss Cut Stickers
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