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Power tool

From Wikipedia, the free encyclopedia
Tool that is actuated by an additional power source and mechanism other than by hand alone

Apower tool is a tool that isactuated by an additionalpower source andmechanism other than the solemanual labor used withhand tools. The most common types of power tools utiliseelectric motors.Internal combustion engines andcompressed air are also commonly used. Tools directly driven byanimal power are not generally considered power tools. Power tools can produce large amounts ofparticulate matter, includingultrafine particles. Airborne particulate matter is a Group 1carcinogen.

Uses

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Diverse power tools

Power tools are used in industry, inconstruction, inrenovation, in the garden, forhousework tasks such ascooking,cleaning, andaround the house for purposes of driving (fasteners),drilling,cutting, shaping,sanding,grinding,routing,polishing, painting,metalworking,woodworking, heating and more.

Using hand and power tools to cut plastic materials during construction activities can generatemicroplastics. Airborne microplastics is a type ofparticulates. Further studies are needed "on the different types of cutting tools and their associated MP production".[1]

Classification

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A shop under renovation (power tools can be seen on the left of the photo).

Power tools are classified as either stationary or portable, where portable means hand-held. Portable power tools have obvious advantages in mobility. Stationary power tools, however, often have advantages in speed and precision. A typical table saw, for instance, not only cuts faster than a regular hand saw, but the cuts are smoother, straighter, and more square than what is normally achievable with a hand-held power saw. Some stationary power tools can produce objects that cannot be made in any other way.Lathes, for example, produce truly round objects.

Stationary power tools formetalworking are usually calledmachine tools. The termmachine tool is not usually applied to stationary power tools forwoodworking, although such usage is occasionally heard, and in some cases, such asdrill presses andbench grinders, exactly the same tool is used for both woodworking and metalworking.

Health impact

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See also:Microplastics and human health,Health impacts of sawdust,Metal fume fever, andToxic heavy metal
[icon]
This sectionneeds expansion with: on-tool extraction. You can help byadding to it.(March 2023)

While hand-held power tools are helpful, they also produce large amounts ofnoise,vibrations[2] andparticulates includingultrafine particles.[3]

Airborne particulate matter is aGroup 1 carcinogen.[4] Particulates are the most harmful form (other thanultra-fines) ofair pollution[5] as they can penetrate deep into the lungs and brain from blood streams, causing health problems such asheart disease,lung disease, andpremature death.[6] There is no safe level of particulates. A 2013 study concluded that "particulate matter air pollution contributes to lung cancer incidence in Europe".[7] Worldwide, exposure to PM2.5 contributed to 4.1 million deaths from heart disease, stroke, lung cancer, chronic lung disease, and respiratory infections in 2016.[8] Overall, ambient particulate matter is one of the leading risk factor for premature death globally.[9]

Many construction tasks createdust. High dust levels are caused by one of more the following:

A high dust level example.
  • equipment – using high energy tools, such as cut-off saws, grinders, wall chasers and grit blasters produce a lot of dust in a very short time
  • work method – dry sweeping can make a lot of dust when compared to vacuuming or wet brushing
  • work area – the more enclosed a space, the more the dust will build up
  • time – the longer you work the more dust there will be

Examples of high dust level tasks include:

  • using power tools to cut, grind, drill or prepare a surface
  • sanding tapedplaster board joints
  • dry sweeping[10]

Some industry standards on the size and amount of dust emitted by power tools exist,[11][12] though it appears that they are not widely known or used globally. Knowing that dust is generated throughout the construction process and can cause serious health hazards,[13] manufacturers are now marketing power tools that are equipped withdust collectors (e.g.HEPA vacuum cleaners) or integrated water delivery system which extract the dust after emission.[14][15] However, the use of such products is still not common in most places. As of Q1 2024, petrol powered tools are banned in California.[16]

Using power tools withouthearing protection over a long period of time can put a person at risk forhearing loss. The U.S.National Institute for Occupational Safety and Health (NIOSH) has recommended that a person should not be exposed to noise at or above 85 dB, for the sake ofhearing loss prevention.[17] Most power tools, includingdrills,circular saws,belt sanders, andchainsaws, operate atsound levels above the 85 dB limit, some even reaching over 100 dB.[2] NIOSH strongly recommends wearing hearing protection while using these kinds of power tools.[18]

Angle grinder

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Main article:Angle grinder § Safety and health

History

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Shaft and belt system

EarlyIndustrial Revolution-era factories had batteries of power tools driven by belts from overhead shafts. The prime power source was awater wheel or (later) a steam engine. The introduction of the electric motor (and electric distribution networks) in the 1880s made possible the self-powered stationary and portable tools we know today.[19] The global market for power tools is $33 billion (in 2016) and estimated to reach $46 billion in 2025.

Safety Enhancement

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Prior to the 1930s, power tools were often housed incast metal housings. The cast metal housings were heavy, contributing to repetitive use injuries, as well as conductive – often shocking the user. As Henry Ford adapted to the manufacturing needs ofWorld War II, he requested that A. H. Peterson, a tool manufacturer, create a lighter electric drill that was more portable for his assembly line workers.[20] At this point, the Hole-Shooter, a drill that weighed 5 lbs. was created by A. H. Peterson. The Peterson Company eventually went bankrupt after a devastating fire andrecession, but the company was auctioned off to A. F. Siebert,[21] a former partner in the Peterson Company, in 1924 and became theMilwaukee Electric Tool Company.[22]

In the early 1930s, companies started to experiment with housings ofthermosetting polymer plastics. In 1956, under the influence ofHans Erich Slany,Robert Bosch GmbH was one of the first companies to introduce a power tool housing made of glass filled nylon.[23]

Energy sources

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As of 2021, an electric motor is the most popular choice to power stationary tools. Other power sources includesteam engines, direct burning of fuels and propellants, such as inpowder-actuated tools, or even natural power sources such aswind ormoving water. In the past, stationary tools were powered bywindmills, water wheels, and steam. Some museums and hobbyists still maintain and operate stationary tools powered by these older power sources. Portable electric tools may be either corded or battery-powered.Compressed air is the customary power source for nailers and paint sprayers. A few tools (calledpowder-actuated tools) are powered by explosive cartridges. Tools that run on gasoline or gasoline-oil mixes are made for outdoor use; typical examples include mostchainsaws andstring trimmers. Other tools likeblowtorches will burn their fuel externally to generate heat. Compressed air is universally used where there is a possibility of fuel or vapor ignition - such as automotive workshops. Professional level electric tools differ from DIY or 'consumer' tools by beingdouble insulated and not earthed - in fact, theymust not be earthed for safety reasons.

Battery types

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Different battery powered power tools often use batteries which are not compatible across brands and models. This may causevendor lock-in, and results in poorsustainability if and when either the battery, charger, or power tool component fails, resulting in potentially all having to be replaced.

Examples of battery differences include the battery technologies themselves, withnickel-metal hydride (NiMH) andnickel–cadmium batteries (Ni-Cd) being common previously,[24] but as of 2021,lithium-ion batteries have become thede facto standard for new power tools. Thevoltage is one of the most important factors for battery compatibility. In simple terms, a higher voltage rating on the tool often means that the power tool can deliver more power, with all else being equal. Using a battery with the wrong voltage rating may damage the tool, persons, or surroundings. As of 2021, 18-volt battery packs are thede facto standard in new power tools. Theampere-hour, in simple terms, tells something about how long the power tool can operate before it needs to be recharged. If comparing two batteries with the same battery technology and same voltage rating, a battery with twice the amp hour rating should last about twice as long. In practice there may however be some variations to this. Also, batteries with a higher amp hour rating in practice can also often let the power tool deliver a slightly higher peak power due to the ability to deliver a higher current.[citation needed]

Even when using the same battery technology, voltage rating and amp hour rating, the interface of batteries for power tools are often not compatible across different manufacturers, and sometimes also not even within the same brand or product line. There are examples of aftermarket adapters being made so that the user can mix and match batteries between well-known brands, but these often do not fully implement the tools battery safety and monitoring systems and the use is done at the user's own risk.

Battery alliances

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There are initiatives with the goal that the same battery can be used across products from several manufacturers, mostly those who offer special tools rather than general ones. Mainly two German companies have opened their 18V systems for others:

  • In June 2018, nine companies presented a manufacturer-overlapping system for rechargeable batteries called "Cordless Alliance System" (CAS).[25] It is based on Metabo's 18 Volt battery system.
  • In 2020, Bosch initiated the "Power For All Alliance".[26] Notably, the alliance consists of the brandsGardena, Gloria,[27]Wagner[28] and Rapid. However, the Power For All Alliance batteries will only be used on Bosch's consumer tools in the Bosch Home & Garden line and Bosch Home Appliances line.
  • AMPShare – powered by Bosch Professional[29] is the new name for the alliance using Bosch professional ("blue") tools with its own battery and charger system which is incompatible with the Power For All batteries. Aimed at most parts of the world except North America, it claims to be based on 80 million batteries sold since 2008. Over two dozen companies take part.

Types

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See also:List of power tools

Power tools include:

Manufacturers

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Power tool manufacturers with a full range program

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BrandOwnerHeadquarters
AEG Electric ToolsTechtronic Industries (TTI) by acquiring the AEG Electric Tools brand in 2004.

Brand under license fromElectrolux.

 China
Black & DeckerStanley Black & Decker, Inc. United States
DeWalt
Craftsman
BoschRobert Bosch GmbH Germany
HikokiFormerlyHitachi Group. today owned byKohlberg Kravis Roberts & Co. Japan

 United States

HiltiHilti AG Liechtenstein
MakitaMakita Cooperation Japan
MastercraftCanadian Tire Corporation Canada
MetaboMetabowerke GmbH. today owned byKohlberg Kravis Roberts & Co. Germany

 United States

MilwaukeeTechtronic Industries (TTI) by acquiringMilwaukee Electric Tool Corporation in 2005 United States

 China

Ryobi Power ToolsTechtronic Industries (TTI) by acquiringRyobi's North American power tools business in 2000. Brand under license fromRyobi Limited. Japan

 China

Specialized companies

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A number of companies, some of which are comparatively small and specialized, build niche solutions for industry and trade.

BrandOwnerHeadquartersUsage / Program
DolmarMakita Corporation, Japan, by acquiringDolmar GmbH 1991 Germany

 Japan

Forestry and garden tools
DremelDremel now a brand of Bosch Power Tools United States

 Germany

Fast-movingmultifunctional tools
DussFriedrich Duss Maschinenfabrik GmbH & Co. KG GermanyDrilling (hammer drills, chisel hammers, diamond drills)
FeinFein-Verwaltung GmbH ofC. & E. Fein GmbHTool for cutting, drilling and grinding (metal construction)
FestoolTTS Tooltechnic Systems Holding AG (Wendlingen)Sawing and sanding for wood construction (also compressed air)
FlexChervon Holdings Ltd, Owner ofFlex-Elektrowerkzeuge GmbH (Deutschland,Steinheim an der Murr) Germany

 China

Separating, grinding and screwing
HazetHazet GmbH, GermanyImpact screws (mainly pneumatic range)
LösomatGedore GmbH, Remscheid (Gedore Torque Solutions), by acquiringLösomat Schraubtechnik Neef GmbH,Vaihingen an der EnzHigh-torque screwdriver tools
MafellMafell AGSawing (wood)
MatjeschkM-PT Matjeschk-PowerTools GmbH & Co. KG,Ralbitz-RosenthalBohren und Schrauben
PerlesATechd.o.o. SloveniaDrilling tools
StihlStihl AG GermanyForestry and garden tools

Trading companies

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With purchases from other manufacturers and OEM production

BrandOwnerHeadquartersProgram range
AEG Electric ToolsTechtronic Industries (TTI) by acquiring the AEG Electric Tools brand in 2004 and licensed the brand name fromElectrolux, theAEG owner. ChinaFull range
EinhellEinhell Germany AG,Landau an der Isar Germany
ParksideLidl Stiftung & Co. KG
StahlwerkStahlwerk Schweissgeräte GmbH
WorxPositec Tool Corporation ChinaFull range
WürthWürth-Group Germany

More brands and its manufacturer

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The incomplete list lists the brand first, then its manufacturer or owner.

See also

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References

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  1. ^"2.3.1 and 6.2",Sources, Pathways and Environmental Fate of Microplastics(PDF),EPA (Ireland), March 2023, retrieved22 Dec 2024
  2. ^ab"NIOSH Power tools database". Archived fromthe original on 2009-11-12. Retrieved2009-06-19.
  3. ^"Particulate matter emissions from activities of building refurbishment".
  4. ^"EHP – Outdoor Particulate Matter Exposure and Lung Cancer: A Systematic Review and Meta-Analysis".ehp.niehs.nih.gov. Archived fromthe original on 29 May 2016. Retrieved2016-12-29.
  5. ^Wasley, Andrew; Heal, Alexandra;Harvey, Fiona; Lainio, Mie (13 June 2019)."Revealed: UK government failing to tackle rise of serious air pollutant".The Guardian.
  6. ^US EPA, OAR (26 April 2016)."Health and Environmental Effects of Particulate Matter (PM)".US EPA. Retrieved5 October 2019.
  7. ^Raaschou-Nielsen, Ole; Andersen, Zorana J; Beelen, Rob; Samoli, Evangelia; Stafoggia, Massimo; Weinmayr, Gudrun; et al. (August 2013)."Air pollution and lung cancer incidence in 17 European cohorts: prospective analyses from the European Study of Cohorts for Air Pollution Effects (ESCAPE)".The Lancet Oncology.14 (9):813–822.doi:10.1016/S1470-2045(13)70279-1.PMID 23849838. Archived fromthe original on May 30, 2020.
  8. ^"STATE OF GLOBAL AIR/2018 A SPECIAL REPORT ON GLOBAL EXPOSURE TO AIR POLLUTION AND ITS DISEASE BURDEN"(PDF). Health Effects Institute. 2018.
  9. ^"The Weight of Numbers: Air Pollution and PM2.5".Undark. Retrieved6 September 2018.
  10. ^This article contains OGL licensed text This article incorporates text published under the BritishOpen Government Licence:"Frequently asked questions – Dust".HSE GOV.UK. 13 Jun 2023. Retrieved8 Apr 2024.
  11. ^"EN 50632-1".
  12. ^"EN 50632-2-5".
  13. ^"FAQs - Dust, HSE".
  14. ^"Beware of dust - Hilti Canada". Archived fromthe original on 2025-06-01. Retrieved2023-02-04.
  15. ^"Dust control - Hilti Hong Kong".
  16. ^Shiffler, Amanda (2023-12-18)."California's Green Lawn Care Law: What You Need to Know".Lawn Care Blog | Lawn Love. Retrieved2024-03-13.
  17. ^"Criteria for a Recommended Standard: Occupational Noise Exposure Revised Criteria".Basis for the Exposure Standard:24–5. 1998.
  18. ^Franks, John R., ed. (1996).Appendix A: OSHA Noise Standard Compliance Checklist(PDF). U.S. Department of Health and Human Services. p. 60. Archived fromthe original(PDF) on 2010-03-09. Retrieved2009-06-19.{{cite book}}:|work= ignored (help)
  19. ^"Modern Marvels: The World's First Power Tools".History. Archived fromthe original on January 25, 2013. RetrievedOct 4, 2011.
  20. ^"History of Milwaukee".Milwaukee Tool Corporation.
  21. ^"None"(PDF).
  22. ^Nagyszalanczy, Sandor (2001).Power Tools: An Electrifying Celebration and Grounded Guide. Newtown, CT: The Taunton Press.ISBN 978-1-56158-427-7.
  23. ^Ogursky, Gunter.Design: The Quality Factor. Esslingen, Germany: Robert Bosch GmbH.
  24. ^"Battery types". Archived from the original on February 18, 2016.
  25. ^"CAS - Diese neun Firmen nutzen ein gemeinsames Akku-System". 20 June 2018.
  26. ^"THE battery for your home and garden".POWER FOR ALL ALLIANCE.
  27. ^"Gloria: History".www.gloriagarten.de.
  28. ^"Bosch, WAGNER, Gardena und weitere Hersteller gründen Akku-Allianz | WAGNER".
  29. ^"AMPShare".www.ampshare.com.

External links

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