 | This articleneeds additional citations forverification. Please helpimprove this article byadding citations to reliable sources. Unsourced material may be challenged and removed. Find sources: "Pneumatic valve springs" – news ·newspapers ·books ·scholar ·JSTOR(May 2021) (Learn how and when to remove this message) |
Pneumatic valve springs are metalbellows filled with compressed air[1] used as an alternative to the metal wiresprings used to closevalves in high-speedinternal combustion engines. This system was introduced inFormula One in 1986 with theRenault EF-Type.
Racing engines often fail at high rotational speeds because mechanical springs are unable to retract the valves quickly enough to provide clearance for thepiston. Renault's pneumatic valve technology replaced steel springs with light weightcompressed air bellows. These could retract valves more quickly and reduce the possibility of piston-valve interference, as long as pressure could be maintained. Additionally, the amount of seat tension required to keep a coil sprung valve under control results in greater peak lift loading. This results in added stress to the entirevalvetrain.Pneumatic systems sharing a common reservoir of pressure retain a more static level of force, controlling the valve effectively without any attendant peak lift load increase.
The actuation mechanism is simply a piston and cylinder, similar to a small pneumatic ram. Thetappet bore where ahydraulic tappet would normally reside becomes the cylinder, and the retainer assembly becomes the piston. Pressurized air (nitrogen) is pumped into this cylinder which then causes the piston/retainer to rise to the top of cylinder, causing the valve to form anairtight seal with the seat. The compressed gas then becomes the spring, so to speak, but does not have the same traits as springs do at elevatedrpm. A small light spring is sometimes fitted between the piston and retainer so that when the system is switched off the spring forces the piston down against the bottom of the bore, thus forcing the retainer upwards. This ensures that no crown-to-valve contact occurs when shut down.
Pneumatic valve springs gaveRenault an advantage with itsturbocharged Formula 1 engines, often said to be one of the most powerful.
The Lotus F1 team used Renault's turbocharged 1.5-litre V6 engines, equipped with pneumatic valve springs, in its 98T cars of 1986. Driven by Ayrton Senna, the chassis won two Grands Prix that season: the Spanish and Detroit Grands Prix. The engine was capable of producing peak power of around 1200bhp.[2]
Pneumatic valve springs are also found in severalMoto GP motorcycle engines, debuting in 2002 with theAprilia RS Cube. In 2005,Team Roberts was the first to use pneumatic valves full-time in their uncompetitiveKTM powered bike. Today, almost all of the MotoGP teams use pneumatic valve technology on their bikes, includingYamaha,Suzuki andHonda.Ducati uses adesmodromic design.