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Methyl acrylate

From Wikipedia, the free encyclopedia
Not to be confused withmethyl methacrylate.
Methyl acrylate
Skeletal formula of methyl Acrylate
Ball-and-stick model of the methyl acrylate molecule
Names
Preferred IUPAC name
Methyl prop-2-enoate[1]
Other names
Methyl acrylate
Methyl propenoate
Methoxycarbonylethylene
Curithane 103[1]
Identifiers
3D model (JSmol)
ChEMBL
ChemSpider
ECHA InfoCard100.002.274Edit this at Wikidata
KEGG
UNII
  • InChI=1S/C4H6O2/c1-3-4(5)6-2/h3H,1H2,2H3 checkY
    Key: BAPJBEWLBFYGME-UHFFFAOYSA-N checkY
  • C=CC(OC)=O
Properties
C4H6O2
Molar mass86.090 g·mol−1
AppearanceColorless liquid
OdorAcrid[2]
Density0.95 g/cm3[3]
Melting point−74 °C (−101 °F; 199 K)[3]
Boiling point80 °C (176 °F; 353 K)[3]
5 g/100 mL
Vapor pressure65 mmHg (20°C)[2]
Viscosity
  • 0.391 mPa·s at 35 °C[4]
  • 0.333 mPa·s at 45 °C[4]
Hazards
Occupational safety and health (OHS/OSH):
Main hazards
Harmful (Xn); Highly flammable (F+)
Flash point−3 °C (27 °F; 270 K)[3]
Explosive limits2.8–25%[2]
Lethal dose or concentration (LD, LC):
3575 ppm (mouse)
1350 ppm (rat, 4 hr)
1000 ppm (rat, 4 hr)
2522 ppm (rabbit, 1 hr)[5]
NIOSH (US health exposure limits):
PEL (Permissible)
TWA 10 ppm (35 mg/m3) [skin][2]
REL (Recommended)
TWA 10 ppm (35 mg/m3) [skin][2]
IDLH (Immediate danger)
250 ppm[2]
Safety data sheet (SDS)Oxford MSDS
Except where otherwise noted, data are given for materials in theirstandard state (at 25 °C [77 °F], 100 kPa).
☒N verify (what is checkY☒N ?)
Chemical compound

Methyl acrylate is anorganic compound, more accurately themethyl ester ofacrylic acid. It is a colourless liquid with a characteristic acrid odor. It is mainly produced to makeacrylate fiber, which is used to weave synthetic carpets.[6] It is also areagent in the synthesis of various pharmaceutical intermediates. Owing to the tendency of methyl acrylate to polymerize, samples typically contain an inhibitor such ashydroquinone.

Production

[edit]

The standard industrial reaction for producing methyl acrylate isesterification of acrylic acid withmethanol under acid catalysis (sulfuric acid,p-toluenesulfonic acid or acidic ion exchangers.[7]). The transesterification is facilitated because methanol and methyl acrylate form a low boilingazeotrope (boiling point 62–63 °C).[8]

The patent literature[9] describes a one-pot route involving vapor-phase oxidation of propene or 2-propenal with oxygen in the presence of methanol.

Other methods

[edit]

Methyl acrylate can be prepared bydebromination of methyl 2,3-dibromopropanoate withzinc.[10] Methyl acrylate is formed in goodyield onpyrolysis ofmethyl lactate in the presence ofethenone (ketene).[11] Methyl lactate is a renewable "green chemical". Another patent[12] describes the dehydration of methyl lactate overzeolites.

The nickel tetracarbonyl-catalyzedhydrocarboxylation of acetylene with carbon monoxide in the presence of methanol also yields methyl acrylate.[13] The reaction of methyl formate with acetylene in the presence of transition metal catalysts also leads to methyl acrylate.[14] Both, the alcoholysis of propiolactone with methanol as well as the methanolysis of acrylonitrile via intermediately formed acrylamide sulfate[15] are also proven but obsolete processes.

Use

[edit]

Methyl acrylate is afterbutyl acrylate andethyl acrylate the third most important acrylic ester with a worldwide annual production of about 200,000 tons in 2007.[16] Poly(methyl acrylate) is a tacky material near room temperature, and as such it is not particularly useful as a structural material. Commonly, methyl acrylate (and other acrylate esters) arecopolymerized with other alkenes to give useful engineering plastics.[17] A variety ofvinyl monomers are used, includingstyrene and other acrylates.[18] The resulting copolymers give acrylic paints that are harder and morebrittle than those with the homologous acrylates. Copolymerizing methyl acrylate with acrylonitrile improves their melt processability to fibers, which could be used as precursors for carbon fibers.[19] Methyl acrylate is the precursor to fibers that are woven to make carpets.

Amino derivatives

[edit]

Methyl acrylate reacts catalysed byLewis bases in aMichael addition withamines in high yields to β-alanine derivatives which provide amphoteric surfactants when long-chain amines are used and the ester function is hydrolysed subsequently.

Acrylates are also used in the preparation ofpoly(amidoamine) (PAMAM)dendrimers typically by Michael addition with a primaryamine.

Amphotere beta-alanine

Methyl acrylate is used for the preparation of2-dimethylaminoethyl acrylate by transesterification withdimethylaminoethanol in significant quantities of over 50,000 tons / year.[20]

Reactions

[edit]

Methyl acrylate is a classic Michael acceptor, which means that it adds nucleophiles at its terminus. For example, in the presence of a base catalyst, it adds hydrogen sulfide to give the thioether:[21]

2 CH2CHCO2CH3 + H2S → S(CH2CH2CO2CH3)2

It is also a gooddienophile.

Safety

[edit]

It is an acute toxin with anLD50 (rats, oral) of 300 mg/kg and aTLV of 10 ppm.

References

[edit]
  1. ^ab"methyl acrylate - Compound Summary".PubChem. RetrievedJune 30, 2012.
  2. ^abcdefNIOSH Pocket Guide to Chemical Hazards."#0394".National Institute for Occupational Safety and Health (NIOSH).
  3. ^abcdRecord in theGESTIS Substance Database of theInstitute for Occupational Safety and Health
  4. ^abGeorge, John; Sastry, Nandhibatla V.; Patel, Sunil R.; Valand, Mahendra K. (2002). "Densities, Viscosities, Speeds of Sound, and Relative Permittivities for Methyl Acrylate + 1-Alcohols (C1−C6) atT= (308.15 and 318.15) K".Journal of Chemical & Engineering Data.47 (2). American Chemical Society (ACS):262–269.doi:10.1021/je010268l.ISSN 0021-9568.
  5. ^"Methyl acrylate".Immediately Dangerous to Life or Health Concentrations (IDLH).National Institute for Occupational Safety and Health (NIOSH).
  6. ^Takashi Ohara; Takahisa Sato; Noboru Shimizu; Günter Prescher Helmut Schwind; Otto Weiberg; Klaus Marten; Helmut Greim (2003). "Acrylic Acid and Derivatives".Ullmann's Encyclopedia of Industrial Chemistry. Weinheim: Wiley-VCH.doi:10.1002/14356007.a01_161.pub2.ISBN 3-527-30673-0.
  7. ^"Esterification: Acrylate esters (MA, EA, BA, MMA, 2-EHA)". amberlyst.com. Retrieved2013-02-21.
  8. ^Chessie E. Rehberg (1955)."n-Butyl acrylate".Organic Syntheses.26: 18;Collected Volumes, vol. 3, p. 146.
  9. ^US 3925463, Ferlazzo, Natale; Buzzi, Gian Fausto & Ghirga, Marcello, "Process for the production of methyl acrylate", published 1975-12-09, assigned to Societa' Italiana Resine S.I.R., S.p.A. 
  10. ^F. Beilstein:Handbuch der organischen Chemie, 3. Auflage, 1. Band. Verlag Leopold Voss, 1893, S. 501.Volltext.
  11. ^US 2417748, Hagemeyer, Hugh J., "Preparation of methyl acrylate", published 1947-03-18, assigned toEastman Kodak Company 
  12. ^US 5250729, Abe, Takafumi & Hieda, Shinichi, "Process for preparing unsaturated carboxylic acid or ester thereof", published 1993-10-05, assigned toMitsubishi Gas Chemical Company 
  13. ^W. Reppe, J. Liebigs Ann. Chem., 582 (1), 116-132 (1953)
  14. ^US 6022990, Liu, Zhao-Tie; Zhang, Jia-Qi & Yang, Xian-Gui, "Method for synthesizing methyl acrylate", published 2000-02-08, assigned toChengdu Institute of Organic Chemistry and National Research and Engineering Centre for Coal Slurry Gasification and Coal Chemical Industry 
  15. ^H.-J. Arpe,Industrielle Organische Chemie, 6. Aufl., Wiley-VCH Verlag, Weinheim, 2007,ISBN 978-3-527-31540-6.
  16. ^CEH Marketing Research Report Acrylic Acid and Esters, SRI Consulting, July 2007.
  17. ^Penzel, Erich; Ballard, Nicholas; Asua, José M. (2018). "Polyacrylates".Ullmann's Encyclopedia of Industrial Chemistry. pp. 1–20.doi:10.1002/14356007.a21_157.pub2.ISBN 978-3-527-30673-2.
  18. ^DOW Methyl acrylate, Product Safety Assessment
  19. ^V. A. Bhanu; et al. (2002),"Synthesis and characterization of acrylonitrile methyl acrylate statistical copolymers as melt processable carbon fiber precursors"(PDF),Polymer (in German), vol. 43, no. 18, pp. 4841–4850,doi:10.1016/S0032-3861(02)00330-0
  20. ^WO 2010136696, Paul, Jean-Michel; Tonnelier, Boris & Augustin, Francis, "Composition including dialkyl tin oxide and use thereof as a transesterification catalyst for the synthesis of (meth)acrylic esters", published 2010-12-02, assigned toArkema 
  21. ^Edward A. Fehnel and Marvin Carmack (1950)."Methyl-β-dipropionate".Organic Syntheses.30: 65;Collected Volumes, vol. 4, p. 669.
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