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Manufacturing in Japan

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Keiyō industrial region inChiba Prefecture,Japan

Japan's majorexport industries includeautomobiles,consumer electronics (seeElectronics industry in Japan),computers,semiconductors,copper, andiron and steel. Additional key industries in Japan's economy arepetrochemicals,pharmaceuticals, bioindustry,shipbuilding,aerospace,textiles, andprocessed foods.[1]

Chūkyō industrial region aroundNagoya is home to automobile industries.

The Japanese manufacturing industry is heavily dependent onimportedraw materials andfuels.[2] Japanese manufacturing and industry is very diversified, with a variety of advanced industries that are highly successful. Industry accounts for 19.4 percent (2022) of the nation's GDP.[3] The country's manufacturing output is the third highest in the world.[4]

Well-known Japanese manufacturing and tech companies includeToyota,Hitachi,Mitsubishi Heavy Industries,Mitsubishi Electric,Nissan,Honda,Fujitsu,Yamaha,Epson,Toshiba,Sony,Panasonic,Nintendo,Sega,Nippon,Takeda Pharma,Mazda,Subaru,Isuzu,Komatsu,Sharp,Nikon,Canon andNEC.[5]

Steel

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Yawata Steel Works view from RIHGA Royal Hotel Kokura inKitakyushu,Fukuoka prefecture,Japan

In 2018, the top TWO export markets for Japan were:South Korea,Thailand (Nippon Steel,JFE Steel andKobe Steel) accounting for 85.25 million metric tons, or 82 percent of total 2018 production, based on available data.[6]

The iron and steel industry of Japan is mainly concentrated in the Tokyo-China region,Chukyo region,Osaka - Kobe,Fukuoka-Yamaguchi,Oka-Yamaha andHokkaido region contributes about 20 percent of the Japanese steel production.[7] Major cities in where steel industries based areKobe,Osaka andKitakyushu.

Shipbuilding

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Japan Marine United Kure Shipyard

Japan dominated worldshipbuilding in the late 1980s, filling more than half of all orders worldwide.[8] Its closest competitors wereSouth Korea andSpain, with 9 percent and 5.2 percent of the market, respectively.[9]

The Japanese shipbuilding industry was hit by a lengthy recession from the late 1970s through most of the 1980s, which resulted in a drastic cutback in the use of facilities and in the work force, but there was a sharp revival in 1989.[10] The industry was helped by a sudden rise in demand from other countries that needed to replace their aging fleets and from a sudden decline in theSouth Korean shipping industry. In 1988, Japanese shipbuilding firms received orders for 4.8 million gross tons of ships, but this figure grew to 7.1 million gross tons in 1989.[9]

Although facing competition from South Korea and China, Japan retains a successful, advanced shipbuilding manufacturing industry.[11] Japan lost its leading position in the industry to South Korea in 2004, and its market share has since fallen sharply.[12]

Biotechnology and pharmaceutics

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See also:List of pharmaceutical companies
TevaTakeda Pharma headquarters, inNakamura,Nagoya

Thebiotechnology andpharmaceutical industries experienced strong growth in the late 1980s. Pharmaceutical production grew an estimated 8 percent in 1989 because of increased expenditures by Japan's rapidlyaging population. Leading producers actively develop newdrugs, such as those for degenerative andgeriatric diseases. Pharmaceutical companies were establishing tripolar networks connectingJapan, theUnited States, and WesternEurope to co-ordinate product development. They also increasedmerger andacquisition activity overseas.Biotechnologyresearch and development was progressing steadily, including the launching ofmarine biotechnology projects, with full-scale commercialization expected to take place in the 1990s.

Biotechnology research covered a wide variety of fields:agriculture,animal husbandry,pharmaceuticals,chemicals,food processing, andfermentation. Humanhormones andproteins for pharmaceutical products were sought through genetic recombination usingbacteria.

Biotechnology also is used to enhance bacterialenzyme properties to further improveamino-acidfermentation technology, a field in whichJapan is the world leader. The government cautions Japanese producers, however, against overoptimism regarding biotechnology and bioindustry. The research race both in Japan and abroad intensified in the 1980s, leading topatent disputes and forcing some companies to abandon research. Also, researchers began to realize that such drug development continually showed new complexities, requiring more technical breakthroughs than first imagined. Yet, despite these problems, research and development was still expected to be successful and to end in product commercialization in the mid-term.

In 2006, the Japanese pharmaceutical market was the second largest individual market in the world. With sales of $60 billion it constitutes approximately 11 percent of the world market.[13] The Japanese Pharmaceutical Industry and Laws[14] are very particular. They are ruled by The Ministry of Health, Labor, and Welfare which was established by a merger of the Ministry of Health and Welfare and the Ministry of Labor, on January 6, 2001, as part of the Japanese government program for re-organizing government ministries.

Oil and gas and petrochemical

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JXNippon Oil Negishi Refinery

Thepetrochemical industry experienced moderate growth in the late 1980s because of steady economic expansion.[15] The highest growth came in the production ofplastics,polystyrene, andpolypropylene. Prices forpetrochemicals remained high because of increased demand in the newly developing economies ofAsia.

By 1990, the construction of factory complexes to makeethylene-based products inSouth Korea andThailand was expected to increase supplies and reduce prices. In the long term, the Japanese petrochemical industry is likely to face intensifying competition as a result of the integration of domestic and international markets and the efforts made by other Asian countries to catch up withJapan.

Motor vehicles and machinery

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Main article:Automotive industry in Japan
See also:List of automobile manufacturers of Japan
Honda Motors manufacturing plant inSaitama
Nagoya aroundChūkyō industrial region is home to Japan's automobile industries.
Toyota Duet manufactured byToyota

Themotor vehicle industry is one of the most successful industries in Japan, with large world shares in theautomobile,electric vehicle,electronics, parts,tire andengine manufacturing industries. Global Japanese motor vehicle companies include:

Main article:List of automobile manufacturers of Japan
Denso factory aroundAichiike

Denso is the world's largest company in automotive component manufacturing. In addition,Honda,Suzuki,Yamaha andKawasaki are global motorcycle companies.

A 2005Mazda RX-8 pace car at the 2004 San Francisco International Auto Show

Japan is home tosix of the top ten largest vehicle manufacturers in the world. For example, it is home to multinational companies such asToyota,Honda,Nissan,Suzuki andMazda. Some of these companies cross-over to different sectors such aselectronics to produce electronic equipment as some of them being a part ofkeiretsu. Japan'sautomobiles are generally known for theirquality, durability,fuel efficiency and more features for a relatively lower price than their competitors.

Japanese automakersMitsubishi andToyota have had their patents violated by a number ofMyanmar car companies, such asUD Group (Mandalay) andKyar Koe Kaung (Yangon). These companies producedMitsubishi andToyota products including Mitsubishi Pajero, Toyota TownAce pickup trucks and other various types of Japanese cars under their ownmarques (e.g., Khit Tayar Pajero, Shwe Surf, UD Light Truck and KKK Light Truck) without license.

Exports and the Japanese market

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Mitsubishi Fuso factory II inKawasaki,Kanagawa Prefecture
Toyota Auto Body Fujimatsu plant

In 1991,Japan produced 9.7 millionautomobiles, making it the largest producer in the world; theUnited States in that year produced 5.4 million. Just under 46 percent of the Japanese output was exported. Automobiles, other motor vehicles, and automotive parts were the largest class of Japanese exports throughout the 1980s. In 1991 they accounted for 17.8 percent of all Japanese exports, a meteoric rise from only 1.9 percent in 1960 with kaya being one of the largest exporters.

Disco Corporation -Mazda Motor plant inKure,Hiroshima Prefecture

Fear ofprotectionism in theUnited States (in the wake of the 1973 Arab Oil Embargo where Japanese automobile manufacturers began exporting automobiles en masse) led to majordirect foreign investment in the U.S. by Japanese automobile manufacturers. By the end of the 1980s, all the major Japanese producers had automotiveassembly lines operating in the United States:Isuzu has a joint plant withSubaru; one ofToyota's plants is inAlabama. Following the major assembly firms, Japanese producers of automobile parts also began investing in theUnited States in the late 1980s, most Japanese auto parts are nevertheless made in Japan.

Yamaha Vmax Concept-Bike EICMA
Toyota factory inOhira, nearSendai,Miyagi Prefecture,Japan
Suzuki Motor Corporation Toyokawa Plant (スズキ株式会社豊川工場), located at Utari 1–2, Shiratori-cho, Toyokawa, Aichi, Japan

Automobiles were a major area of contention for theJapan-United States relationship during the 1980s. When theprice of oil rose in the1979 energy crisis, demand for small automobiles increased, which worked to the advantage of Japan's exports to theUnited States market. As the Japanese share of the market increased, to 21.8 percent in 1981, pressures rose to restrict imports from Japan. The result of these pressures was a series of negotiations in early 1981, which produced a voluntary export agreement limiting Japan's shipments to the United States to 1.68 million units (excluding certain kinds of specialty vehicles and trucks). This agreement remained in effect for the rest of the decade, but Japanese competition only increased with new plants being built andwith the export agreement being voluntary. The JapaneseBig Three (Toyota, Nissan, Honda) also sold luxury automobiles similar to its European counterparts (BMW, Audi, Mercedes, Jaguar) where it was possible to yield profits - since the parent companies had a connotation as an econobox manufacturer with their mass market automobiles, they established their stand-alone luxury marques (Lexus, Acura, Infiniti) where the parent company marketed the same product as a JDM (Japanese Domestic Model). The luxury marques (sold initially for the USA market) may not have their own brand language or brand identity of its own since they are often associated with their parent companies. Similar voluntary restraints on Japanese exports were imposed byCanada and severalWest European countries. Nonetheless, Japanese car competition only increased due to new plants being built and with the export agreements being voluntary. Since then, tensions have greatly decreased. Canada and Western Europe, like the U.S., repealed restrictions on Japanese auto imports. Nissan has an assembly plant inSunderland in England.

This is a main office and factory ofNissan KOKI that manufactures car engines.

Imports

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Foreign penetration of the automotive market in Japan has been less successful partly because of the population density and limited space of the country. Imports of foreign automobiles were very low during the forty years prior to 1985, never exceeding 60,000 units annually, or 1 percent of the domestic market. Trade and investment barriers restricted imported automobiles to an insignificant share of the market in the 1950s, and as barriers were finally lowered, strong control over the distribution networks made penetration difficult. The major United States automobile manufacturers acquired minority interests in some Japanese firms when investment restrictions were relaxed,Ford obtaining a 25 percent interest in Toyo Kogyo (Mazda),General Motors a 34 percent interest inIsuzu, andChrysler a 15 percent interest inMitsubishi Motors. This ownership did not provide a means for United States automobiles to penetrate the Japanese market, and the American car companies eventually got rid of their shares of the Japanese carmakers. One concern was that the USA market automobiles sold in Japan were imposed a taxation bracket due to vehicle sizing and engine displacement - which affected sales.

After the strong appreciation of theyen in 1985, however, Japanese demand for foreign automobiles increased, but with most cars imported from Germany. In 1988, automobile imports totaled 150,629 units, of which 127,309 were European, mostly West German. Only 21,124 units were imported from the United States at that time.

Aerospace

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See also:Defense industry of Japan
ASIMO is an advancedhumanoid robot manufactured byHonda.

Theaerospace industry received a major boost in 1969 with the establishment of the National Space Development Agency (nowJapan Aerospace Exploration Agency), which was charged with the development ofsatellites andlaunch vehicles.[16]

The Japanese military industry, although a small share of GDP, is a major sector of the economy.[17] It is technologically advanced and is very successful, and has produced such aircraft as the new Mitsubishi fighter planned to be launched.[18]ASIMO is an advancedhumanoid robot manufactured byHonda Company.

Food

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Hagoromo Foods Mt. Fuji Pasta plant inShimizu-ku,Shizuoka,Japan

The production value of thefood industry ranked third among manufacturing industries after electric and transport machinery. Japan produces a great variety of products, ranging from traditional Japanese items, such as soybean paste (miso) andsoy sauce, tobeer andmeat.

The industry as a whole experienced mild growth in the 1980s, primarily from the development of such new products as "dry beer" and precooked food, which was increasingly used because of the tendency of family members to dine separately, the trend toward smaller families, and convenience.

A common feature of all sectors of the food industry was theirinternationalization. As domestic raw materials lost their price competitiveness following the liberalization of imports, food makers more often producedfoodstuffs overseas, promoted tie-ups with overseas firms, and purchased overseas firms.

In 2004, the Japanese food industry was worth $600 billion whilst food processing was worth $209 billion. This is comparable to the food industries of theUnited States and theEU.[19]They also develop an abundance of sugar confectionery products.

Electronics

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Main article:Japanese consumer electronics industry
Panasonic factory inKusatsu,Gunma Prefecture,Japan
Kyoto is the center of Japan's technology industry.
Hitachi Zosen Fukui Corporation plant atKumasaka,Awara-shi,Fukui Prefecture, Japan

Japan has 7 of top 20 largestchip manufacturers as of 2005. Japanese electronics are known for theirquality, durability, and technological sophistication. Some of these companies cross over toautomobile andfinance sectors as part of akeiretsu. Many internationally renownedelectronics companies are based inJapan, including:

Japan's computer industry developed with extraordinary speed and moved into international markets. Japanese computer technologies are some of the most advanced in the world. The leading computermain frame manufacturers inJapan at the end of the 1980s (in the domestic market) wereFujitsu,Hitachi,NEC, IBM Japan andUnisys. Leading personal computer manufacturers wereNEC,Fujitsu,Seiko Epson,Toshiba andIBM Japan.

Nikon WestBuilding inTokyo

In 1988, Japan exported US$1.5 billion of computer equipment, up more than twelvefold from the US$122 million in 1980. Japanese firms were not very successful in exportingmainframe computers, but they did very well inperipheral equipment, such asprinters andtape drives. In the rapidly growingpersonal computer market, Japan achieved a major market share in theUnited States during the 1980s. Imports of computer equipment in 1988 came to US$3.2 billion (including parts).

Economic developments, namelyoutsourcing andglobalization made these disputes obsolete by the 1990s. Japanese and U.S. influence in the computer market dwindled, withTaiwanese andmainland Chinese companies taking overcomponent production and laterresearch and development.

See also

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References

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  1. ^"Japan - INDUSTRY".countrystudies.us. Retrieved2022-03-31.
  2. ^CIA Factbook
  3. ^"2024年版ものづくり白書"(PDF).Ministry of Economy, Trade and Industry. Retrieved11 January 2025.
  4. ^"Manufacturing, value added (current US$) | Data".data.worldbank.org. Retrieved17 March 2020.
  5. ^"Japan's largest companies in 2021".asian-links.com. Retrieved2022-03-31.
  6. ^"Global Steel Trade Monitor - Steel Exports Report: Japan"(PDF). US Department of Commerce. International Trade Administration. September 2019. Archived fromthe original(PDF) on 2017-04-18. Retrieved2019-10-10.
  7. ^"Distribution of Iron and Steel Industry in Major Countries of the World (with maps)".Your Article Library. 2014-02-07. Retrieved2022-03-31.
  8. ^cycles, This text provides general information Statista assumes no liability for the information given being complete or correct Due to varying update; Text, Statistics Can Display More up-to-Date Data Than Referenced in the."Topic: Shipbuilding industry in Japan".Statista. Retrieved2022-03-27.
  9. ^ab"Japan - INDUSTRY". Retrieved2014-10-17.
  10. ^"Japan - INDUSTRY".countrystudies.us. Retrieved2022-03-27.
  11. ^"Japan's Shipbuilding Industry".www.crosscurrents.hawaii.edu. Retrieved2022-03-27.
  12. ^Brooke, James (6 January 2005)."Korea reigns in shipbuilding, for now - The New York Times".The New York Times. Retrieved2014-10-17.
  13. ^"Japanese Pharmaceutical Report". Archived fromthe original on 2007-10-13. Retrieved2006-12-03.
  14. ^"Japanese Pharmaceutical Industry and Laws". Archived fromthe original on 2011-10-05. Retrieved2008-06-03.
  15. ^cycles, This text provides general information Statista assumes no liability for the information given being complete or correct Due to varying update; Text, Statistics Can Display More up-to-Date Data Than Referenced in the."Topic: Petrochemical industry in Japan".Statista. Retrieved2022-03-27.
  16. ^"National Space Development Agency (Japanese government agency) -- Encyclopædia Britannica". Retrieved2014-10-17.
  17. ^AP, Mari Yamaguchi (2021-12-29)."Despite defense buildup, Japan's arms industry struggles".Defense News. Retrieved2022-03-27.
  18. ^"Mitsubishi Heavy Industries, Ltd. Global Website | F-2 Fighter Plane".Mitsubishi Heavy Industries, Ltd. Retrieved2022-03-27.
  19. ^Japanese Food Market Overview

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