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Lumonics

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Defunct Canadian company
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Lumonics
Headquarters in Kanata North Business Park
Company typePublic
IndustryElectronics, Semiconductor, Laser
Founded1970
FounderAlan Buchanan, Gordon Mauchel, Alan Crawford
Defunct2002
FateAbsorbed
HeadquartersKanata North Business Park
Key people
Robert Atkinson, Scott Nix
Productson the Wayback Machine
Revenue$374 million US (2000)
Number of employees
1,550 (2000)
Websitewww.lumonics.com (on the Wayback Machine)

Lumonics was a globallaser manufacturing company based in theKanata North Business Park region ofOttawa.

Founded in 1970,[1] it was the firstventure capital (VC) financed high tech company of the ones that based themselves there,[2] thus clearing the path (started byComputing Devices fromnearby Bells Corners back in 1948) for the subsequent VC andstart-up fueled growth that led to the region later becoming known as“Silicon Valley North”.

With an average sales growth of almost 89% per year over its first decade, in 1980 the company went public.[1] After its acquisition ofJK Lasers in 1982, it became “the third largestlaser company in the world”.[3] Following a period ofprivate ownership by the Japanese firmSumitomo Heavy Industries Ltd. starting in 1989,[4] it once again wentpublic in 1995 and went on to merge with Massachusetts-based General Scanning Inc. in 1998/99, to become GSI Lumonics, “the largest producer of laser-based manufacturing equipment in the world".[5]

With most of its employees now in the US,[6] despite subsequent growth from the dot-com boom, the Canadian workforce was scaled back down again after the2001 recession and, in 2002, the original Canadian headquarters was finally “boarded up”[7][8] and control shifted to the U.S. operations.[9]

The company's name was changed to GSI Group in 2005,[10] then finally Novanta, its current name, in 2016.[11]

The original Impact, LaserMark, andexcimer laser product lines of Lumonics were sold by GSI Group in 2008/2009 to LightMachinery[12] in theNepean region ofOttawa, many of whose employees originally started out at Lumonics inKanata.[13]

Corporate history

[edit]

Founding And Initial Expansion

[edit]

As paraphrased by The Globe and Mail, one day “over cocktails”, the wives of “fellow neighbors and weekend pilots”, Al Buchanan and Gord Mauchel, “wondered aloud why the two did not quit their jobs and start their own business. It sounded like a good idea".[14]

Early in 1970, Buchanan, Director of Engineering at Leigh Instruments at the time (and formerly Vice President ofComputing Devices before that), and Mauchel, president of Spectra Research, together with a third silent partner, Allan Crawford, president of Allan Crawford Associates of Toronto, started to do just that, co-founding a yet to be incorporated company under the initial name of “Lumonix Limited".

That summer the tentative company submitted, and successfully won, an application for the right to manufacture and sellTransversely Excited Atmospheric (TEA) gas lasers invented at the Government'sDefence Research Establishment in Val-Cartier, Quebec.[15]

John Nilson in Lumonics booth at a New York laser conference showing the first commercially available high energy TEA laser

With the success of that in hand, the three co-founders officially incorporated the company in November of that year, with Buchanan as president, and began operations at 1755 Woodward Dr. inOttawa in January of the following year, 1971.[1] The spelling of the company's name was changed to "Lumonics" to avoid confusion with another company named "Lumonix".[16]

In April,Imperial College London PHD graduate and scientist, John Nilson, was hired as its first and chief scientist.[17] By September, Nilson was already exhibiting the industry's first commercially available high energy TEA laser at a conference in New York and only a few years later, he was involved in the design, specification, assembly and testing ofTEA amplifiers forLawrence Livermore Laboratory's 1975 project "Valkyrie, a CO2 system for Laser Fusion Experiments".[18] "TheCO2 laser [was] of interest to thelaser fusion effort because of its high power output, high efficiency, and simplicity."[19]

The following year, in 1972, Robert Atkinson (formerly part of Corporate Finance and Acquisitions at Leigh Instruments) came on full time as vice president and Treasurer, along with Mauchel as Vice President of Marketing who had prior to that only been part time.[20]

In exchange for 25% of the company, Lumonics received additionalfinancing in 1973 from theventure capital arm of Maclaren Power and Paper, the first venture investment made by the only localventure capital operation in the region from then through the 1980s (over which time it was acquired byNoranda Inc. in 1979 and spun off as Noranda Enterprises in 1983).[2]

With the additionalfinancing in hand, in 1974, the company built and moved to a new 14,500 square foot company-owned facility on a five-acre property at 105 Schneider Road inKanata.[21]

1976 “marked” the introduction of the company's first industrial product, Lasermark, capable ofmarking information on products (up to over 70,000 per hour on an assembly line) using a high-energylaser pulse through a mask and focusing it on a surface, without any risk of smearing that could otherwise result from existing ink-based processes at the time. Within only two to three years, the product would grow to become over 50% of the company's revenue.[1]

In 1977, Lumonics developed and introduced theexcimer laser, which like theTEA laser emits very short intensepulses of light, but instead produces output in theultraviolet, rather thaninfrared, portion of thelight spectrum. This opened up whole new areas for potential research and applications.[1]

From 1978 to 1979, theKanata plant was expanded with new 10,000 and 25,000 square foot facilities.[1]

IPO

[edit]

Having gone from revenues of $35,707 CAD in 1971 to $5,863,729 CAD eight years later in 1979, an average growth rate of almost 89% per year, in June 1980, the company changed its name from “Lumonics Research Limited” to “Lumonics Inc”, issued 800,000shares of common stock for public sale in September, and obtained a listing on theToronto Stock Exchange in October.[1]

The following year, a new 7,800 square footsubsidiary plant, Lumonics Corporation, was established inPhoenix, Arizona “to become the centre of [the company's] industrial laser sales, service and customer engineering activities", and Robert Atkinson took over as president of the main company, with Buchanan becoming chairman and CEO.[22]

Acquisitions and Turnover

[edit]

Amidst a contracting economy at the time, in 1982, after many exploratory discussions and six months of intensive negotiations, Lumonics acquiredRugby England basedJK Lasers Limited, comparably successful manufacturers ofpulsed-based lasers whose synergies were that their products (solid state based lasers) were compatible, but not competitive, with those of Lumonics (gas based lasers) and sold to markets in Europe, rather than in North America. Both companies had a major focus onindustrial automation, but JK's types of lasers also showed future promise for medical applications. As a result of the acquisition, Lumonics became “the world's third largest company specializing inlaser products".[23][3]

After another $10 millionshare issue toinstitutional investors in January 1983, a subsequent 2 for 1stock split, and a 250% increase in orders at theJK subsidiary, construction was begun on a new 50,000 square foot plant there.[24]

In March of the following year, Laser Identification Systems, which had just commenced operations in a new 23,000 square foot facility inCamarillo California, was officially adopted into the Lumonics Group of companies[25] to handle the expanding market formarking andengraving. “Since commencing operations in 1979, [it had] established world dominance in computer-controlledlaser systems used for markingsilicon wafers produced by the rapidly expandingsemiconductor industry".[26]

In 1985 the newCamarillo subsidiary was renamed Lumonics Marking Corp (LMC) and theJK Laser subsidiary was renamed Lumonics Ltd.

Back in August 1983, the initial promise of medical applications for JK's types of lasers had appeared to start showing fruition when Lumonics signed an agreement with an American distributor, Medical Lasers Inc, that called for Lumonics "to develop a completesolid state laser system forophthalmological surgery and to deliver quantities of such systems to the distributor in 1984 and 1985 valued at $9.4 million US".[24] But delivering the full quantity requiredFDA approval which ultimately turned out to be such a costly legal affair that in 1985, the company finally abandoned the effort and "took a heart-breaking $3.1 millionwrite-down in the area ofophthalmic surgical lasers that reduced 1985 profits to $2.7 million", with Mauchel commenting on the endeavour: "There are certainly some lessons for us to learn after the write-off. But management must take a few calculated risks along the way. If they don't, then they don't belong in the high-tech business."[27]

After 14 years at the helm, in January 1985, Buchanan resigned from the company, with Mauchel succeeding him as chairman of the board.[28] Following an $8.4 million acquisition of Photon Sources Inc. ofLivonia, Michigan by the company in December of that year (as the subsidiary, Lumonics Material Processing Corp. or LMPC), in a surprise move the following March, Mauchel announced that he too would retire in September 1986, in turn handing over the reins to Atkinson, who added the third role of chairman to his existing ones as president and CEO,[29] until a new president, Hugh MacDiarmid, could be found and finally was appointed in March 1987.

In 1986, due to "the very disappointing financial results of [the] most recently acquired Photon Sources Inc", together with the overall effects of "a slow U.S. economy and depressed conditions in thesemiconductor/electronics industry", Lumonics reported its first loss since 1971.[30]

Foreign Takeover And Political Controversy

[edit]

Following a deal withSumitomo Heavy Industries in the spring of 1988, enabling the company to enter the Japanese market in exchange for yielding exclusive distribution rights there for certain products,[31] Lumonics ultimately agreed to an $80 million private takeover by the Japanese conglomerate in May 1989.[4] Given the need for government approval (in accordance with theInvestment Canada Act), much discussion occurred over the lead up, regarding the foreign takeover and ownership of companies in Canada,[32] that ultimately reached a record number by the end of the year, triggering even greater concerns amongst critics over foreign control of the Canadian economy as a whole.[33]

"I just sit here and watch this country being sold off piece by piece," Ontario PremierDavid Peterson said. "It's Lumonics, it's Connaught - and there it goes. What controls have we got left in our own country?", he continued, after it was announced thatConnaught BioSciences Inc. of Toronto, the world's second-largest manufacturer of vaccines at the time, was also to be sold to a foreign bidder.[34]

In contrast, Canadian Prime MinisterBrian Mulroney said he would like all Canadian companies to be owned by Canadians but it doesn't work that way. "I'm looking for more research and development in Canada and I don't really much care in terms of where the money comes from for that research. Whether it comes from around the world, or it comes from the Caisse Populaire, fine, but we have to be committing a greater percentage of our national wealth to research and development."[35]

Second Public Offering, Final Merger, and Absorption

[edit]

After a six-year hiatus, Lumonics returned to the public markets in 1995 whenSumitomo offered back up a 40% stake in the company on theTSE.[36] Scott Nix, formerly VP of the US subsidiary, was promoted to the newly created position of president and COO at the end of the year[37] and eventually Sumitomo gave up its majority stake in another offering in 1997[38] (though continued to remain a significant shareholder until its bankruptcy in 2010).[39]

The money raised from the resulting share issue, combined with the company's cash reserves, gave it what many analysts considered "a formidable takeover kitty", with much speculation following as to who the target might be.[40]

In 1998, the company announced it would merge withWatertown Massachusetts based General Scanning Inc., to become GSI Lumonics, “the largest producer oflaser-based manufacturing equipment in the world".[5]

With the two companies having “very little competitive overlap, but operat[ing] in similar markets with complementary technologies, the merger was successfully completed on March 22, 1999",[41] and the new company was listed on both theTSE andNasdaq stock exchanges.

But though "billed as amerger of equals” under the terms of the agreement, with only 200 of the 1800 employee global workforce in theOttawa region following the merger, the company's "operational heart" was now in the US.[6]

Leading up to the peak of thedot-com boom in 2000, the number of employees grew back to as high as 400 of a total of 1550, the stock was the top performer in theTSE 300 for the first 6–7 months,[42] and revenue for the year peaked at $374 million US[43] (or over $555 million Canadian) - on paper elevating GSI Lumonics to the fourth largest high tech company in theOttawa area.[44]

But the region still only nominally remained one of the company's headquarters. With the recession that followed in 2001, the local workforce was gradually reduced back down to only 200 again and early in 2002, after almost 30 years as head office, theKanata facilities were finally "boarded up",[7][8] and “the real power shifted to the U.S. operations, where Chuck Winston, the chief executive at General Scanning and at GSI Lumonics, works".[9]

The company's name was changed to GSI Group in 2005,[10] then finally Novanta, its current name, in 2016.[11]

After the Lumonics name disappeared, only weeks before his death in 2005, original co-founder Alan Buchanan told the Ottawa Citizen: “I am deeply disappointed that technology invented in Canada and the traditions of a company that developed it could be abused in this way".[45]

The original Impact, LaserMark, andexcimer laser product lines of Lumonics were sold by GSI Group in 2008/2009 to LightMachinery[12] in the Nepean region ofOttawa, many of whose employees originally started out at Lumonics inKanata.[13]

Products And Markets/Applications

[edit]

Lumonics took a Canadian developed technology - theTEA CO2 laser - out of the government lab where it was first invented, beyond the university and government labs that were its initial customers, and successfully commercialized it into a reliable industrial tool.

It was first used for markingbest before dates onbeer andsoft drink bottles, withCoca-Cola being its first customer, initially in abottling plant of theirs inOttawa, Canada followed by others inMontreal andToronto.[14]

This led to the "LaserMark" product line that was widely adopted for such date coding of consumer products in the food and drink packaging industry more generally as well as formodel numbering ofsemiconductor and otherelectronic components.[46]

A later and equally successful use ofTEA CO2 lasers was the precisionmachining ofpolymer materials in applications such as the drilling of micro-holes inprinted circuit boards and medicalcatheters and wire-stripping in medical devices such aspacemakers. As a product, these lasers were marketed by Lumonics under the “IMPACT” brand name.[47][48]

Following these developments, Lumonics once again took another new kind oflaser - theexcimer laser - beyond scientificresearch labs[49] and became the first company to introduce a truly industrial generation of suchlasers capable of even higher precision than could be obtained with the earlierTEA CO2 lasers, eventually able to produce results not generally achievable through any other means, such as: Laser lift-off,Pulsed laser deposition, and the creation ofwavelength selectiveoptical fibers (Fiber Bragg gratings). This in turn enabled the development of entirely new manufacturing capabilities and products.

Including products based on other kinds of lasers developed byJK Lasers, with which Lumonics merged, subsequent applications encompassed thewelding/soldering,machining/drilling,cutting, andstripping of industrial components more generally, especially in, for example, theautomotive andaerospace industries.[46]

In a medical collaboration, theUniversity of Ottawa Heart Institute and scientists atCanada's National Research Council (NRC) used a Lumonicsexcimer laser as part of the firstlaser system in Canada (of only seven in the world) to treatcoronary heart disease, culminating in the world's firstexcimer lasercoronary angioplasty (ELCA) performed on a human.[50][51]

On a technologically related front to Lumonics' primary business, Interoptics, which was acquired by them and renamed Lumonics Optics Group[52] (and later WavePrecision[53]) pioneered advancedoptical manufacturing techniques and supplied many components to thetelecom industry as well as constructing instruments for severalspace missions, in particular the MDI (orMichelson Doppler Imager)[54] which was then replaced with the HMI (orHelioseismic and Magnetic Imager), with LightMachinery building theMichelson interferometer.

Products/Markets Matrix

[edit]
Products[55]Markets[55]
Semiconductor ElectronicsMedical DevicesAdvanced ManufacturingPackagingAutomotiveAerospace
IMPACT®YesYes
IMPACT® GS-300Yes
INDEX®-800 Excimer LasersYesYes
JK700 Series LaserYesYesYesYes
Laserdyne® Model 140YesYesYes
Laserdyne® Model 550 Beam DirectorYesYesYes
Laserdyne® Model 780 Beam DirectorYesYesYes
Laserdyne® Model 890 Beam DirectorYesYesYes
LaserMark®YesYes
LightWriter® SP/SPeYesYesYesYesYesYes
LightWriter® SpeTrayMarkerTMYes
LightWriter® SP-CO2YesYesYesYesYesYes
LuxStarTMYesYesYes
MLDS Series 2000Yes
MultiWaveTM Series LaserYesYesYes
ScreenCut 4000Yes
WaferMark® SigmaCleanYes
WaferMark® DSCYes
WaferMark® DSC300Yes
Xymark®YesYes
Xymark® Sprint IIYesYes
ProductsMarkets
Semiconductor ElectronicsMedical DevicesAdvanced ManufacturingPackagingAutomotiveAerospace

Optics Group:[56]Products/Services,Markets

References

[edit]
  1. ^abcdefgAnnual Report 1980(PDF) (Report). Lumonics. pp. 7, 2, 7, 8, 12, 2, 8, 16, 2. Archived fromthe original(PDF) on 2021-10-18. Retrieved2023-01-07.
  2. ^abCallahan, John; Charbonneau, Ken (2004). "The Role of Venture Capital in Building Technology Companies in the Ottawa Region".Silicon Valley North. Technology, Innovation, Entrepreneurship and Competitive Strategy. p. 24.CiteSeerX 10.1.1.198.2529.doi:10.1108/S1479-067X(2004)0000009010.ISBN 978-0-08044-457-4.SSRN 1509227.
  3. ^abChevreau, Jonathan (16 April 1982). "Lumonics agrees in principle to acquire J.K. Lasers".The Globe and Mail. p. B.9.ProQuest 386781995.
  4. ^abUrlocker, Mike (17 May 1989). "Sumitomo buys local laser firm".The Ottawa Citizen. p. C9.ProQuest 239273766.
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  6. ^abBagnall, James (29 October 1998). "Lumonics pulls off $149M merger: Deal with U.S. competitor keeps headquarters in Kanata".The Ottawa Citizen; Ottawa, Ont. p. E1.ProQuest 240190113.
  7. ^abHill, Bert (28 March 2002). "From upstart to player to ghost: Lumonics rode booms and busts and survived everything but a 'merger of equals.' Bert Hill reports".The Ottawa Citizen. p. D1.ProQuest 240525927.
  8. ^abPilieci, Vito (28 March 2002). "GSI Lumonics to wind down Kanata plant: Ottawa laser pioneer will shift work to facilities in U.S., U.K. Head office stays in Ottawa, but 50-60 jobs lost".The Ottawa Citizen. p. D1.ProQuest 240534070.
  9. ^ab"Ghost: Power shift to US".newspapers.com. The Ottawa Citizen. 28 March 2002. p. 42. Retrieved2023-01-07.
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  13. ^ab"About | LightMachinery".lightmachinery.com. Retrieved2023-01-07.
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  28. ^Howlett, Karen (16 November 1984). "Changeover at Lumonics part of plan".The Globe and Mail. p. B.20.ProQuest 386574095.
  29. ^Barr, Greg (8 March 1986). "Mauchel leaving chairmanship at Luminics".The Ottawa Citizen. p. E11.ProQuest 238931248.
  30. ^Annual Report 1986(PDF) (Report). Lumonics. p. 3. Archived fromthe original(PDF) on 2021-10-18. Retrieved2023-01-07.
  31. ^Rojo, Oscar (8 April 1988). "Lumonics, Sumitomo forge pact on lasers".Toronto Star. p. F7.ProQuest 435743889.
  32. ^Crane, David (4 April 1989). "PM should seek private money for hi-tech firms, official says".Toronto Star. p. C3.ProQuest 435930267.
  33. ^McCarthy, Shawn (10 October 1990). "Foreign takeovers increase to record".Toronto Star. p. D1.ProQuest 436289704.
  34. ^Allen, Gene; Fagan, Drew (14 December 1989). "Canada 'being sold' in Connaught deal, Peterson declares".The Globe and Mail. p. A.16.ProQuest 385691019.
  35. ^Winsor, Hugh (23 September 1989). "Lament for a nation is heard once more".The Globe and Mail. p. D.1.ProQuest 385960197.
  36. ^Bell, Andrew (10 August 1995). "Lumonics shares back in play Laser maker expected to raise up to $80-million as Japanese parent reduces its stake".The Globe and Mail. p. B.9.ProQuest 384928030.
  37. ^"Lumonics Inc. appoints president".The Ottawa Citizen. 15 December 1995. p. B.7.ProQuest 240006955.
  38. ^Brethour, Patrick (24 May 1997). "Lumonics to issue shares Sumitomo to sell majority holding".The Globe and Mail. p. B.2.ProQuest 384828245.
  39. ^GSI Group Annual Report, 2010, p. 131
  40. ^"Investors like Lumonics' acquisition agenda".Newspapers.com. National Post. 30 May 1997. p. 21. Retrieved2023-01-07.
  41. ^Lumonics Annual Report, 1998, p. 8
  42. ^Adams, Scott (29 July 2000). "How to buy fibre that's good for you: Valuations in fibre optics may be stretched, but the pros insist the boom is here to stay".National Post. p. C1.ProQuest 329781579.
  43. ^Lumonics Annual Report, 2000, p. 18, 19
  44. ^FP500, National Post, 2001, p. 112-131
  45. ^Atherton, Tony (11 July 2005). "Lumonics co-founder perfected the balance of work and family".The Ottawa Citizen. p. D1.ProQuest 240904446.
  46. ^ab"Our Markets". 1998-06-11. Archived fromthe original on 1998-06-11. Retrieved2023-01-07.
  47. ^Sandwell, Roger."TEA CO2 Lasers Cut into Excimer Market".www.photonics.com. Retrieved2023-01-07.
  48. ^"IMPACT - flexible printed circuit machining system".www.lumonics.com. 1998-06-11. Archived fromthe original on 1998-06-11. Retrieved2023-01-07.
  49. ^"Canadian physicists work hard to defend their subject".Physics World. 1 August 1997. Retrieved2023-01-07.
  50. ^Campbell, Cathy (20 February 1987). "Heart institute doctors to wield laser in battle against Canada's No. 1 killer".The Ottawa Citizen. p. A1.ProQuest 239013052.
  51. ^"The Laser and the Heart - Lumonics Inc".Canada Today. Vol. 19, no. 2. 1988. p. 7.
  52. ^"Also in the News".Laser Focus World. 1 April 1996. Retrieved2023-01-07.
  53. ^Orton, Marlene (6 March 2001). "Spinoff doctors: GSI Lumonics, Wave Precision and the new road to growth".The Ottawa Citizen. p. HT22.ProQuest 240454818.
  54. ^"p. 184".The MDI's were a solid design similar to WAMDII, and were also fabricated by GSI Lumonics (then Interoptics). inShepherd, Gordon G., ed. (2003). "Doppler Michelson interferometry".Spectral Imaging of the Atmosphere. International Geophysics. Vol. 82. pp. 168–190.doi:10.1016/S0074-6142(02)80043-2.ISBN 978-0-12-639481-8.
  55. ^ab"Lumonics - Product/Market Matrix". Archived fromthe original on 1998-06-11. Retrieved2023-01-07.
  56. ^"About Lumonics Optics Group". 1998-02-14. Archived fromthe original on 1998-02-14. Retrieved2023-01-07.
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