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Linear alkylbenzene

From Wikipedia, the free encyclopedia
Linear alkylbenzene
Names
Other names
LAB, linear alkyl benzene
Identifiers
ChemSpider
  • none
ECHA InfoCard100.060.937Edit this at Wikidata
EC Number
  • 267-051-0
Properties
C6H5CHR1R2 where R1 = CnH2n+1 and R2 = CmH2m+1 m,n are integers m≥0, n≥1 (typically 10-16)
Appearancecolorless liquid
Density863 kg/m3
insoluble in water
Hazards
Occupational safety and health (OHS/OSH):
Main hazards
flammable
Safety data sheet (SDS)MSDS
Except where otherwise noted, data are given for materials in theirstandard state (at 25 °C [77 °F], 100 kPa).
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Chemical compound

Linear alkylbenzenes (sometimes also known asLABs) are a family oforganic compounds with the formula C6H5CnH2n+1. Typically,n lies between 10 and 16, although generally supplied as a tighter cut, such as C12-C15, C12-C13 and C10-C13, for detergent use.[1] The CnH2n+1 chain is unbranched. They are mainly produced as intermediate in the production ofsurfactants, for use indetergent. Since the 1960s, LABs have emerged as the dominant precursor of biodegradable detergents.[2]

Production

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Hydrotreatedkerosene is a typical feedstock for high puritylinear paraffins (n-paraffins), which are subsequently dehydrogenated to linearolefins:

CnH2n+2 → CnH2n + H2

Alternatively, ethylene can be oligomerized (partially polymerized) to produce linear alkenes. The resulting linear mono-olefins react withbenzene in the presence of a catalyst to produce the LABs.Hydrogen fluoride (HF) andaluminium chloride (AlCl3) are the two major catalysts for the alkylation of benzene with linear mono-olefins. The HF-based process is commercially dominant; however, the risk of releasing HF (a poisonous substance) into the environment became a concern particularly after theClean Air Act Amendment. In 1995, a solid catalyst system (the DETAL process) became available. The process eliminates catalyst neutralization and HF disposal. Consequently, most LAB plants built since then have utilized this process.[3]

Production details

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Given the large scale applications of LAB-derived detergents, a variety routes have been developed to produce linear alkylbenzenes:[3]

  • The HF/n-paraffins process involving dehydrogenation of n-paraffins to olefins, and subsequent reaction with benzene using hydrogen fluoride as catalyst. This process accounts for the majority of the installed LAB production in the world. It includes a PACOL (paraffin conversion to olefins) stage where n-paraffins are converted to mono-olefins (typically internal mono-olefins), a DEFINE unit whose primary function is to convert residual diolefins to mono-olefins, a PEP unit which is essentially an aromatic removal unit - introduced before the alkylation step to improve LAB yield and quality, an alkylation step where mono-olefins, both internal and alpha olefins, are reacted with benzene to produce LAB in the presence of HF catalyst.
  • The DETAL process involving dehydrogenation of n-paraffins to olefins, and subsequent reaction with benzene using a fixed bed catalyst. This is newer technology and has several of the stages depicted in the HF/n-paraffins process, but it is principally different in the benzene alkylation step, during which a solid-state catalyst is employed. There is a developingtransalkylation (TA) stage to the Detal process wherein any higher alkylated benzenes (HAB) are contacted with additional benzene over a transalkylation catalyst.
  • TheFriedel-Crafts alkylation process involves chlorination of n-paraffins to monochloroparaffins followed by alkylation of benzene using aluminum chloride (AlCl3) catalyst. This method is one of the oldest commercial routes to LABs.

Each process generates LAB products with distinct features. Important product characteristics include the bromine index, sulfonatability, amount of 2-phenyl isomers (2-phenylalkane), the tetralin content, amount of non-alkylbenzene components, and the linearity of the product.

The production of n-paraffins often occurs as part of an integrated LAB plant where the producers start from kerosene as raw material. TheUOP process for producing normal paraffin includes a kerosene prefractionation unit, a hydrotreating unit and a Molex unit.[4] The ExxonMobil Chemical technology includes a recovery process and can produce LAB grade n-paraffins from most medium to low sulfur kerosene without the use of a hydrotreater stage upstream. A desulfurization process is needed to reduce the sulfur content of some n-paraffins.

Farabi Petrochemicals,Nirma are one of the manufacturers commercially produce LAB in large scale.

Applications

[edit]

Linear alkylbenzene is sulfonated to producelinear alkylbenzene sulfonate (LAS), a biodegradablesurfactant. LAS replaced brancheddodecylbenzene sulfonates, which were phased out because they biodegrade more slowly.

Niche uses

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LAB was identified as a promising liquidscintillator by theSNO+ neutrino detector[5]due to its good optical transparency (≈20 m), high light yield, low amount of radioactive impurities, and its highflash point (140 °C) which makes safe handling easier. It is also available in large volumes at a relatively low cost at the SNO+ site.[6] It is now used in several other neutrino detectors, such as theRENO andDaya Bay Reactor Neutrino Experiments.[7]The material performs well in deep underwater environments.[8]One study suggested LAB as a suitable material to be employed in aSecret Neutrino Interactions Finder (SNIF), a type ofantineutrino detector designed to detect the presence ofnuclear reactors at distances of between 100 and 500 km.[9]

Environmental considerations

[edit]

LAB has been subject to concern about its effect on the environment and human health. European Council Regulation (EC) 1488/94[10] led to it being extensively evaluated. The life-cycle analysis considered the emissions and resulting environmental and human exposures. Following the exposure assessment, the environmental risk characterization for each protection target in the aquatic, terrestrial and soil compartment was determined. For human health the scenarios for occupational exposure, consumer exposure and human exposure indirectly via the environment have been examined and the possible risks identified.

The report concludes that there are no concerns for the environment or human health. There is no need for further testing or risk reduction measures beyond those currently practiced. LAB was therefore de-classified and was removed from Annex 1 in the 28th ATP (Directive 2001/59).

References

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  1. ^Ashford's Dictionary of Industrial Chemicals (Third ed.). p. 3858.
  2. ^Kosswig, Kurt (2005). "Surfactants".Ullmann's Encyclopedia of Industrial Chemistry.Wiley-VCH.doi:10.1002/14356007.a25_747.ISBN 3527306730.
  3. ^abLinear alkylbenzene 07/08-S7 Report, ChemSystems, February 2009.Archived July 8, 2011, at theWayback Machine
  4. ^"UOP Linear Alkylbenzene (LAB) Complex"(PDF). Archived fromthe original(PDF) on 2010-12-01. Retrieved22 Dec 2009.
  5. ^Chen, M. (2005). "The SNO Liquid Scintillator Project".Nuclear Physics B - Proceedings Supplements.154:65–66.Bibcode:2005NuPhS.145...65C.doi:10.1016/j.nuclphysbps.2005.03.037.
  6. ^About the SNO+ DetectorArchived 2018-12-04 at theWayback Machine at the SNO+ web site
  7. ^Yeh, Minfang (September 2010).Water-based Liquid Scintillator(PDF).Advances in Neutrino Technology. Santa Fe. pp. 8–9.
  8. ^Learned, John G.; Dye, Stephen T.; Pakvasa, Sandip (2008). "Hanohano: A Deep Ocean Anti-Neutrino Detector for Unique Neutrino Physics and Geophysics Studies".arXiv:0810.4975 [hep-ex].
  9. ^Lasserre, Thierry; Fechner, Maximilien; Mention, Guillaume; Reboulleau, Romain; Cribier, Michel; Letourneau, Alain; Lhuillier, David (2010). "SNIF: A Futuristic Neutrino Probe for Undeclared Nuclear Fission Reactors".arXiv:1011.3850 [nucl-ex].
  10. ^European Council Regulations (EC) 1488/94Archived 2007-07-10 at theWayback Machine

External links

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