Automotive fuses are a class offuses used to protect the wiring and electrical equipment for motor vehicles. They are generally rated for circuits no higher than 32 voltsdirect current, but some types are rated for42-volt electrical systems. They are occasionally used in non-automotive electrical products. Automotive fuses are typically housed inside one or morefuse boxes (also called anintegrated power module (IPM)) within the vehicle, typically on one side of the engine compartment and/or under the dash near the steering wheel. Some fuses or circuit breakers may nonetheless be placed elsewhere, such as near the cabin fan orair bag controller. They also exist ascircuit breakers that are resettable using a switch.[1]
There may be a fuse forignition off draw (IOD), which controls the drawing of electric current in a vehicle while it is shut off; removing this fuse while the vehicle is shut off for more than a few weeks will prevent excessive depletion of the battery.[citation needed]
Blade fuses (also called spade or plug-in fuses), with a plastic body and two prongs that fit into sockets, are mostly used inautomobiles. Other common usage is in equipment with comparatively simple, low voltage DC electrical systems such astowed campers and marine applications such as sailboats and motor boats (typically smallercabin cruisers).
Each fuse is printed with therated current inamperes on the top.
These types of fuses come in six different physical dimensions:
Blade type fuses can be mounted in:
| Blade size | Blade group | DimensionsL × W × H | Common ratings (maximum current) |
|---|---|---|---|
| Micro2 | APT, ATR | 9.1 × 3.8 × 15.3 mm | 5, 7.5, 10, 15, 20, 25, 30 |
| Micro3 | ATL | 14.4 × 4.2 × 18.1 mm | 5, 7.5, 10, 15 |
| LP-Mini (low profile) | APS, ATT | 10.9 × 3.81 × 8.73 mm | 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30 |
| Mini | APM, ATM | 10.9 × 3.6 × 16.3 mm | 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30 |
| Regular | APR, ATC,[3] ATO,[2] ATS[5] | 19.1 × 5.1 × 18.5 mm | 0.5, 1, 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30, 35, 40 |
| Maxi | APX | 29.2 × 8.5 × 34.3 mm | 20, 25, 30, 35, 40, 50, 60, 70, 80, 100, 120 |
Where space permits, a miniaturecircuit breaker is sometimes used to replace a blade-type fuse in the same fuse holder.
Blade fuses use a common coloring scheme for the Micro2, Micro3, low-profile (LP) Mini, Mini, and regular size fuses, and a partial color similarity with the maxi size fuses. The following table shows the commonly available fuses for each size group.
| Color | Current rating | Micro2 | Micro3 | LP Mini | Mini | Reg | Maxi |
|---|---|---|---|---|---|---|---|
| Dark blue | 0.5 A |  | | | |  | |
| Black | 1 A | | | | | | |
| Grey | 2 A | | | | | | |
| Violet | 3 A | | | | | | |
| Pink | 4 A | | | | | | |
| Tan | 5 A | | | | | | |
| Brown | 7.5 A | | | | | | |
| Red | 10 A | | | | | | |
| Blue | 15 A | | | | | | |
| Yellow | 20 A | | | | | | |
| Transparent | 25 A | | | | | | Grey |
| Green | 30 A | | | | | | |
| Blue-green | 35 A | | | | | | Brown |
| Orange | 40 A | | | | | | |
| Red | 50 A | | | | | | |
| Blue | 60 A | | | | | | |
| Amber/tan | 70 A | | | | | | |
| Transparent | 80 A | | | | | | |
| Violet | 100 A | | | | | | |
| Purple | 120 A | | | | | | |
Regular fuses (ATO) rated 0.5 A, 35 A and 40 A are not mentioned in theDIN standards,[6] but are available in some products fromLittelfuse, among others.
Several cartridge type fuses are used in automotive applications, including MCASE, MCASE+,[7] JCASE,[8] and low-profile JCASE types.[9]
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Bosch type fuses (also known as ceramic, porcelain, continental, torpedo, European, or GBC type fuses) are used in old (often European) automobiles. The physical dimension of this type of fuse is 6×25 mm with conical ends. Bosch type fuses usually use the same color-coding for the rated current. TheDIN standard is 72581/1.
| Color | Current rating |
|---|---|
| Yellow | 5 A |
| White | 8 A |
| Red | 16 A |
| Blue | 25 A |
| Grey | 40 A |
Lucas type fuses are used in old British-made or assembled automobiles. The physical length of the Lucas ceramic type of fuse is either 1 inch or 1.25 inch, with conical ends. Lucas glass tube fuses have straight ends. Lucas type fuses usually use the same color-coding for the rated current. Lucas fuses have three ratings; the continuous current they are designed to carry, the instantaneous current at which they will fuse, and the continuous current at which they will also fuse. The figure found on Lucas fuses is the continuous fusing current which is twice the continuous ampere rating that the system should be using; this can be a source of confusion when replacing Lucas fuses with non Lucas fuses. The Lucas 1/4" diameter glass tube fuse have a different length as compared to the standard US item. The Lucas 1/4" diameter glass tube fuse is1+5⁄32 in (29 mm) long, while the US standard 1/4" glass tube fuse is1+1⁄4 in (32 mm)] long. However, many Lucas fuse holders permit the longer US version to be installed easily.
| Color | Continuousampere (=rated current) | Instantaneous fusingampere | Continuous fusingampere |
|---|---|---|---|
| Blue | 1.5 | 3.5 | 3 |
| Yellow | 2.25 | 5 | 4.5 |
| Red on yellow | 2.5 | 6 | 5 |
| Green | 3 | 7 | 6 |
| Nut brown | 4 | 10 | 8 |
| Red on green | 5 | 12 | 10 |
| Green on black | 5 | 12 | 10 |
| Red on brown | 6 | 14 | 12 |
| Light brown | 7.5 | 18 | 15 |
| Pink | 12.5 | 30 | 25 |
| White | 17.5 | 40 | 35 |
| Purple on yellow | 25 | 60 | 50 |
| Yellow on red | 30 | 75 | 60 |
North-American built automobiles up to at least 1981 had electrical systems protected by cylindrical glass cartridge fuses rated 32 voltsDC and current ratings from 4 amperes to 30 amperes. These are known as "SFE" fuses, as they were designed by theSociety of Fuse Engineers to prevent the insertion of a grossly inadequate or unsafe fuse into the vehicle's fuse panel.[10][11]These SFE fuses all have a1⁄4 inch diameter, and the length varies according to the rating of the fuse.
| SFE designation | Rated current (A) | Length inches | Notes |
|---|---|---|---|
| SFE 4 | 4 | 5/8 | same length as any AGA rating |
| SFE 6 | 6 | 3/4 | |
| SFE 7.5 | 7.5 | 7/8 | same length as any AGW rating |
| SFE 9 | 9 | 7/8 | same length as any AGW rating |
| SFE 14 | 14 | 1 1/16 | |
| SFE 20 | 20 | 1 1/4 | same length as any AGC rating |
| SFE 30 | 30 | 1 7/16 |
There are a number of lookalike fuses which can easily be confused with these. In general this type of fuse will have an "AG" label of some kind, which originally stood for "Automobile Glass".[12][13] or "All Glass"[14] (sources conflict). AG-series fuses are rated for 125 VAC or 250 VAC, while SFE fuses are rated only to 32 V AC or DC and so are not intended for circuits connected to 120 or 250 VAC. There are at least seven different sizes of fuses with a 1/4 inch diameter. The fuses listed are the most common for the size, which is always a fast-acting fuse:
These and other fuses are still being manufactured for many applications, including forAC circuits and DC uses. Some are time delayed, slow reacting, or have leads for terminals used in circuits without a fuse holder.[16][11] Many of the fuse dimensions and characteristics are published by theSociety of Automotive Engineers as Standard SAE J 554.
Limiter fuses orfusible links consist of a metal strip for currents over 10 amperes. Also referred to as Current Limiting Fuses, they feature an internal fuse element that melts when current passing through the fuse element is within the specified current limiting range of the fuse. As the fuse element melts, it creates a high resistance to reduce the magnitude and duration of the current flowing through the fuse to protect the electrical circuit and connected equipment.[17] Frequently, these are used in close proximity tostarter battery fuse boxes. They are used also inelectric vehicles, e.g., inforklift trucks.
At least one manufacturer supplies fuses with a built-in lamp that lights when the fusible link has melted. This expedites identification of the blown fuse.