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Saturn IB

TheSaturn IB[a] (also known as theuprated Saturn I) was an Americanlaunch vehicle commissioned by theNational Aeronautics and Space Administration (NASA) for theApollo program. It uprated theSaturn I by replacing theS-IV second stage (90,000-pound-force (400,000 N), 43,380,000 lb-sec total impulse), with theS-IVB (200,000-pound-force (890,000 N), 96,000,000 lb-sec total impulse). TheS-IB first stage also increased theS-I baseline's thrust from 1,500,000 pounds-force (6,700,000 N) to 1,600,000 pounds-force (7,100,000 N) and propellant load by 3.1%. This increased the Saturn I'slow Earth orbit payload capability from 20,000 pounds (9,100 kg) to 46,000 pounds (21,000 kg), enough for early flight tests of a half-fueledApollo command and service module (CSM) or a fully fueledApollo Lunar Module (LM), before the largerSaturn V needed for lunar flight was ready.

Saturn IB
Three launch configurations of the Apollo Saturn IB rocket: no spacecraft (AS-203),command and service module (AS-202), andLunar Module (Apollo 5)
FunctionApollo spacecraft development;
S-IVB stage development in support ofSaturn V;
Skylab crew launcher
ManufacturerChrysler (S-IB)
Douglas (S-IVB)
Country of originUnited States
Size
Height141.6 ft (43.2 m)
without payload[1]
Diameter21.67 ft (6.61 m)[1]
Mass1,300,220 lb (589,770 kg)
without payload[2]
Stages2
Capacity
Payload toLEO
Altitude87.5 nmi (162.1 km; 100.7 mi)
Mass21,000 kg (46,000 lb)[3]
Launch history
StatusRetired
Launch sitesCape Canaveral,LC-34 andLC-37
Kennedy,LC-39B
Total launches9
Success(es)9
First flightFebruary 26, 1966 (1966-02-26)
Last flightJuly 15, 1975 (1975-07-15)
Carries passengers or cargoApollo CSM,
UncrewedApollo LM
First stage –S-IB
Height24.44 m (80.17 ft)
Diameter6.53 m (21.42 ft)
Empty mass42,000 kg (92,500 lb)
Gross mass441,000 kg (973,000 lb)
Propellant mass399,400 kg (880,500 lb)
Powered by8 ×H-1
Maximum thrust7,100 kN (1,600,000 lbf)
Specific impulse272 s (2.67 km/s)
Burn time150 seconds
PropellantLOX /RP-1
Second stage –S-IVB
Height17.81 m (58.42 ft)
Diameter6.53 m (21.42 ft)
Empty mass10,600 kg (23,400 lb)
Gross mass114,300 kg (251,900 lb)
Propellant mass103,600 kg (228,500 lb)
Powered by1 ×J-2
Maximum thrust890 kN (200,000 lbf)
Specific impulse420 s (4.1 km/s)
Burn time480 seconds
PropellantLOX /LH2

By sharing the S-IVB upper stage, the Saturn IB and Saturn V provided a common interface to the Apollo spacecraft. The only major difference was that the S-IVB on the Saturn V burned only part of its propellant to achieve Earth orbit, so it could be restarted fortrans-lunar injection. The S-IVB on the Saturn IB needed all of its propellant to achieve Earth orbit.

The Saturn IB launched two uncrewed CSM suborbital flights to a height of 162 km, one uncrewed LM orbital flight, and the first crewed CSM orbital mission (first planned asApollo 1, later flown asApollo 7). It also launched one orbital mission,AS-203, without a payload so the S-IVB would have residualliquid hydrogen fuel. This mission supported the design of the restartable version of the S-IVB used in the Saturn V, by observing the behavior of the liquid hydrogen inweightlessness.

In 1973, the year after the Apollo lunar program ended, three Apollo CSM/Saturn IBs ferried crews to theSkylab space station. In 1975, one last Apollo/Saturn IB launched the Apollo portion of the joint US-USSRApollo–Soyuz Test Project (ASTP). A backup Apollo CSM/Saturn IB was assembled and made ready for a Skylab rescue mission, but never flown.

The remaining Saturn IBs in NASA's inventory were scrapped after the ASTP mission, as no use could be found for them and all heavy lift needs of the US space program could be serviced by the cheaper and more versatileTitan III family and also theSpace Shuttle.

History

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In 1959, NASA'sSilverstein Committee issued recommendations to develop theSaturn class launch vehicles, growing from theC-1. When theApollo program was started in 1961 with the goal of landing men on the Moon, NASA chose the Saturn I for Earth orbital test missions. However, the Saturn I's payload limit of 20,000 pounds (9,100 kg) to 162 km would allow testing of only thecommand module with a smaller propulsion module attached, as thecommand and service module would have a dry weight of at least 26,300 pounds (11,900 kg), in addition to service propulsion and reaction control fuel. In July 1962, NASA announced selection of theC-5 for the lunar landing mission, and decided to develop another launch vehicle by upgrading the Saturn I, replacing itsS-IV second stage with theS-IVB, which would also be modified for use as the Saturn V third stage. TheS-I first stage would also be upgraded to the S-IB by improving the thrust of its engines and removing some weight. The new Saturn IB, with a payload capability of at least 35,000 pounds (16,000 kg),[4] would replace the Saturn I for Earth orbit testing, allowing the command and service module to be flown with a partial fuel load. It would also allow launching the 32,000-pound (15,000 kg)lunar excursion module separately for uncrewed and crewed Earth orbital testing, before the Saturn V was ready to be flown. It would also give early development to the third stage.[2]

On May 12, 1966, NASA announced the vehicle would be called the "uprated Saturn I", at the same time the "lunar excursion module" was renamed thelunar module. However, the "uprated Saturn I" terminology was reverted to Saturn IB on December 2, 1967.[2]

By the time it was developed, the Saturn IB payload capability had increased to 41,000 pounds (19,000 kg).[2] By 1973, when it was used to launch threeSkylab missions, the first-stage engine had been upgraded further, raising the payload capability to 46,000 pounds (21,000 kg).

Specifications

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Launch vehicle

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Parameter[1]S-IB (1st stage)S-IVB (2nd stage)Instrument unit
Height24.44 m (80.17 ft)17.81 m (58.42 ft)0.91 m (3 ft)
Diameter6.53 m (21.42 ft)6.61 m (21.67 ft)6.61 m (21.67 ft)
Structural mass42,000 kg (92,500 lb)10,600 kg (23,400 lb)2,000 kg (4,400 lb)
PropellantLOX /RP-1LOX /LH2
Propellant mass399,400 kg (880,500 lb)103,600 kg (228,500 lb)
Engines8 ×H-11 ×J-2
Thrust7,100 kN (1,600,000 lbf) sea level890 kN (200,000 lbf) vacuum
Burn duration150 seconds480 seconds
Specific impulse272 s (2.67 km/s) sea level420 s (4.1 km/s) vacuum
ContractorChryslerDouglasIBM

Payload configurations

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ParameterCommand and service moduleApollo 5AS-203
Launch Escape System mass4,200 kg (9,200 lb)
Apollo command and service module mass16,500 to 20,900 kg (36,400 to 46,000 lb)
Apollo Lunar Module mass14,360 kg (31,650 lb)
Spacecraft–LM adapter mass1,840 kg (4,050 lb)1,840 kg (4,050 lb)
Nose cone height2.5 m (8.3 ft)8.4 m (27.7 ft)
Payload height24.9 m (81.8 ft)11.1 m (36.3 ft)
Total space vehicle height68.1 m (223.4 ft)54.2 m (177.9 ft)51.6 m (169.4 ft)

S-IB first stage

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Diagram of the S-IB first stage of the Saturn IB rocket
Main article:S-IB

The S-IB stage was built by theChrysler corporation at theMichoud Assembly Facility,New Orleans.[5] It was powered by eightRocketdyne H-1 rocket engines burningRP-1 fuel withliquid oxygen (LOX). EightRedstone tanks (four holding fuel and four holding LOX) were clustered around aJupiter rocket LOX tank, which earned the rocket the nickname "Cluster's Last Stand".[6] The four outboard engines were mounted ongimbals, allowing them to be steered to control the rocket. Eight fins surrounding the base thrust structure provided aerodynamic stability and control.

Data from:[7]

General characteristics

  • Length: 24.44 metres (80.17 ft)
  • Diameter: 6.53 metres (21.42 ft)
  • Wingspan: 12.02 metres (39.42 ft)

Engine

S-IVB second stage

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Diagram of the S-IVB second stage of the Saturn IB
Main article:S-IVB

The S-IVB was built by theDouglas Aircraft Company atHuntington Beach, California. The S-IVB-200 model was similar to the S-IVB-500 third stage used on theSaturn V, with the exception of the interstage adapter, smaller auxiliary propulsion control modules, and lack of on-orbit engine restart capability. It was powered by a singleRocketdyne J-2 engine. The fuel and oxidizer tanks shared a common bulkhead, which saved about ten tons of weight and reduced vehicle length over ten feet.

General characteristics

  • Length: 17.81 metres (58.42 ft)
  • Diameter: 6.61 metres (21.67 ft)

Engine

Instrument unit

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The instrument unit, which controlled the Saturn IB and Saturn V

IBM built the instrument unit at the Space Systems Center inHuntsville, Alabama. Located at the top of the S-IVB stage, it consisted of a Launch Vehicle Digital Computer (LVDC), an inertial platform, accelerometers, a tracking, telemetry and command system and associated environmental controls. It controlled the entire rocket from just before liftoff until battery depletion. Like other rocket guidance systems, it maintained itsstate vector (position and velocity estimates) by integrating accelerometer measurements, sent firing and steering commands to the main engines and auxiliary thrusters, and fired the appropriate ordnance and solid rocket motors during staging and payload separation events.

As with other rockets, a completely independent and redundantrange safety system could be invoked by ground radio command to terminate thrust and to destroy the vehicle should it malfunction and threaten people or property on the ground. In the Saturn IB and V, the range safety system was permanently disabled by ground command after safely reaching orbit. This was done to ensure that the S-IVB stage would not inadvertently rupture and create a cloud of debris in orbit that could endanger the crew of the Apollo CSM.

Launch sequence events

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Launch event[8]Time (s)Altitude (km)Speed (m/s)
Guidance ref release-5.00.090
First motion0.00.090
Mach 158.97.4183
Max dynamic pressure73.612.4328
Freeze tilt130.548.21587
Inboard engine cutoff137.654.81845
Outboard engine cutoff140.657.61903
S-IB / S-IVB separation142.059.01905
S-IVB ignition143.459.91900
Ullage case jettison154.069.71914
Launch escape tower jettison165.679.51960
Iterative guidance mode initiation171.083.71984
Engine mixture ratio shift469.5164.85064
Guidance C/O signal581.9158.47419
Orbit insertion591.9158.57426

Acceleration of the Saturn IB increased from 1.24 G at liftoff to a maximum of 4.35 G at the end of the S-IB stage burn, and increased again from 0 G to 2.85 G from stage separation to the end of the S-IVB burn.[8]

AS-206, 207, and 208 inserted theCommand and Service Module in a 150-by-222-kilometer (81-by-120-nautical-mile)elliptical orbit which was co-planar with theSkylab one. The SPS engine of the Command and Service Module was used at orbit apogee to achieve aHohmann transfer to theSkylab orbit at 431 kilometers (233 nautical miles).[8]

Saturn IB vehicles and launches

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Saturn IB mounted on the "milkstool" platform

The first five Saturn IB launches for the Apollo program were made fromLC-34 andLC-37,Cape Kennedy Air Force Station.

The Saturn IB was used between 1973 and 1975 for three crewedSkylab flights, and oneApollo-Soyuz Test Project flight. This final production run did not have alternating black and white S-IB stage tanks, or vertical stripes on the S-IVB aft tank skirt, which were present on the earlier vehicles. Since LC-34 and 37 were inactive by then, these launches utilizedKennedy Space Center's LC-39B.[9]Mobile Launcher Platform No. 1 was modified, adding an elevated platform known as the "milkstool" to accommodate the height differential between the Saturn IB and the much larger Saturn V.[9] This enabled alignment of the Launch Umbilical Tower's access arms to accommodate crew access, fueling, and ground electrical connections for the Apollo spacecraft and S-IVB upper stage. The tower's second stage access arms were modified to service the S-IB first stage.[9]

 
Various mission configurations for the Saturn IB launch vehicle
 
All Saturn IB launches from AS-201 through ASTP
Serial
number
Launch
date
(UTC)
Launch siteMissionSpacecraft
mass (kg)
Notes
SA-201February 26, 1966
16:12:01
Cape Kennedy,LC-34AS-20120,820Uncrewed suborbital test of Block I CSM
(command and service module)
SA-203July 5, 1966
14:53:17
Cape Kennedy,LC-37BAS-203NoneUncrewed test of unburned LH2 behavior in orbit
to support S-IVB-500 restart design
SA-202August 25, 1966
17:15:32
Cape Kennedy,LC-34AS-20225,810Uncrewed suborbital test of Block I CSM
SA-204Cape Kennedy,LC-34Apollo 120,412Was to be first crewed orbital test of Block I CSM.
Cabin fire on January 27, 1967, killed astronauts and damaged CM during dress rehearsal for planned February 21, 1967 launch
January 22, 1968
22:48:08
Cape Kennedy,LC-37BApollo 514,360Uncrewed orbital test of lunar module, used Apollo 1 launch vehicle
SA-205October 11, 1968
15:02:45
Cape Kennedy,LC-34Apollo 716,520Crewed orbital test of Block II CSM
SA-206May 25, 1973
13:00:00
Kennedy,LC-39BSkylab 219,979Block II CSM ferried first crew to Skylab orbital workshop
SA-207July 28, 1973
11:10:50
Kennedy,LC-39BSkylab 320,121Block II CSM ferried second crew to Skylab orbital workshop
SA-208Kennedy,LC-39BAS-208Standby Skylab 3 rescue CSM-119; not needed
November 16, 1973
14:01:23
Kennedy,LC-39BSkylab 420,847Block II CSM ferried third crew to Skylab orbital workshop
SA-209Kennedy,LC-39BAS-209Standby Skylab 4 and later Apollo-Soyuz rescue CSM-119.
Not needed, currently on display in theKSC rocket garden
Skylab 5Planned CSM mission to lift Skylab workshop's orbit
to endure untilSpace Shuttle ready to fly; cancelled.
SA-210July 15, 1975
19:50:01
Kennedy,LC-39BASTP16,780Apollo CSM with special docking adapter module,
rendezvoused with Soyuz 19. Last Saturn IB flight.
SA-211Unused. First stage was on display at the Alabama Welcome Center on I-65 in Ardmore, Alabama from 1979 to 2023: Now dismantled for disposal.[10]
S-IVB stage rests with Skylab underwater training simulator hardware and is on display outdoors at the U.S. Space and Rocket Center in Huntsville, Alabama.
SA-212Unused. First stage scrapped.[5]
S-IVB stage converted toSkylab space station.
SA-213Only first stage built. Unused and scrapped.[5]
SA-214Only first stage built. Unused and scrapped.[5]

For earlier launches of vehicles in the Saturn I series, see the list in theSaturn I article.

Saturn IB rockets on display

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SA-209 on display at KSC

As of 2023 there are two locations where Saturn IB vehicles (or parts thereof) are on display:

Cost

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In 1972, the cost of a Saturn IB including launch wasUS$55,000,000 (equivalent to $413,000,000 in 2024).[13]

See also

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Notes

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  1. ^Pronounced "saturn one bee"

References

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  1. ^abcPostlaunch report for mission AS-201 (Apollo spacecraft 009) -(PDF), NASA, May 1966, retrievedMarch 18, 2011
  2. ^abcdWade, Mark."Saturn IB".Encyclopedia Astronautica. Archived fromthe original on May 14, 2011. RetrievedMarch 17, 2011.
  3. ^Hornung, John (2013).Entering the Race to the Moon: Autobiography of an Apollo Rocket Scientist. Williamsburg, Virginia: Jack Be Nimble Publishing.ISBN 9780983044178.
  4. ^Benson, Charles D.; Faherty, William Barnaby (1978). "The Apollo-Saturn IB Space Vehicle".Moonport: A History of Apollo Launch Facilities and Operations. NASA. Archived fromthe original on 24 March 2016. Retrieved3 February 2016.
  5. ^abcd"Saturn IB History". Archived from the original on January 4, 2013. Retrieved2009-11-01.
  6. ^"Saturn I".
  7. ^NASA Marshall Spaceflight Center, Skylab Saturn IB Flight Manual (MSFC-MAN-206), 30 September 1972
  8. ^abcSkylab Saturn 1B Flight Manual -(PDF), NASA, September 30, 1972, retrievedJuly 8, 2020
  9. ^abcReynolds, David West (2006).Kennedy Space Center: Gateway to Space. Richmond Hill, Ontario: Firefly Books Ltd. pp. 154–157.ISBN 978-1-55407-039-8.
  10. ^ab"Historic Alabama welcome center rocket dismantling begins". 14 September 2023. Retrieved2023-09-20.
  11. ^Dooling, Dave (May 6, 1979). "Space and Rocket Plans Summer Celebration".The Huntsville Times.
  12. ^Hughes, Bayne (April 6, 2014)."Iconic rocket due for repair".The Decatur Daily. RetrievedApril 8, 2014.
  13. ^"SP-4221 The Space Shuttle Decision- Chapter 6: Economics and the Shuttle". NASA. Retrieved2011-01-15.

External links

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