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Abrewery orbrewing company is a business that makes and sellsbeer. The place at which beer is commercially made is either called abrewery or abeerhouse, where distinct sets ofbrewing equipment are called plant.[1] The commercialbrewing of beer has taken place since at least 2500 BC;[2] in ancientMesopotamia, brewers derived social sanction and divine protection from the goddessNinkasi.[3][4] Brewing was initially acottage industry, with production taking place at home; by the ninth century,monasteries andfarms would produce beer on a larger scale, selling the excess; and by the eleventh and twelfth centuries larger, dedicated breweries with eight to ten workers were being built.[5]

The diversity of size in breweries is matched by the diversity of processes, degrees ofautomation, and kinds of beer produced in breweries. A brewery is typically divided into distinct sections, with each section reserved for one part of thebrewing process.
History
editBeer may have been known inNeolithic Europe[6] and was mainly brewed on a domestic scale.[7]In some form, it can be traced back almost 5000 years toMesopotamian writings describing daily rations of beer and bread to workers. Before the rise of production breweries, the production of beer took place at home and was the domain of women, as baking and brewing were seen as "women's work".
Industrialization
editBreweries, as production facilities reserved for making beer, did not emerge untilmonasteries and otherChristian institutions started producing beer not only for their own consumption but also to use as payment. This industrialization of brewing shifted the responsibility of making beer to men.
The oldest, still functional, brewery in the world is believed to be the German state-ownedWeihenstephan brewery in the city ofFreising,Bavaria. It can trace its history back to 1040 AD.[8] The nearbyWeltenburg Abbey brewery, can trace back its beer-brewing tradition to at least 1050 AD.[9]: 30 The Žatec brewery in the Czech Republic claims it can prove that it paid a beer tax in 1004 AD.[citation needed]
Early breweries were almost always built on multiple stories, with equipment on higher floors used earlier in the production process, so thatgravity could assist with the transfer of product from one stage to the next. This layout often is preserved in breweries today, but mechanical pumps allow more flexibility in brewery design. Early breweries typically used large copper vats in the brewhouse, andfermentation and packaging took place in lined wooden containers. Such breweries were common until theIndustrial Revolution, when better materials became available, and scientific advances led to a better understanding of the brewing process. Today, almost all brewery equipment is made ofstainless steel.During the Industrial Revolution, the production of beer moved fromartisanal manufacture toindustrial manufacture, and domestic manufacture ceased to be significant by the end of the 19th century.[10] In addition to changes in manufacturing capacity, the number of breweries grew throughout industrialization. For example, in America, number of breweries rose from 431 to 4,131 between 1850 and 1873.[11]
Major technological advances
editA handful of major breakthroughs have led to the modern brewery and its ability to produce the same beer consistently. Thesteam engine, vastly improved in 1775 byJames Watt, brought automatic stirring mechanisms and pumps into the brewery. It gave brewers the ability to mix liquids more reliably while heating, particularly themash, to prevent scorching, and a quick way to transfer liquid from one container to another. Almost all breweries now use electric-powered stirring mechanisms and pumps. The steam engine also allowed the brewer to make greater quantities of beer, as human power was no longer a limiting factor in moving and stirring.
Carl von Linde, along with others, is credited with developing therefrigeration machine in 1871. Refrigeration allowed beer to be produced year-round, and always at the same temperature.Yeast is very sensitive to temperature, and, if a beer were produced during summer, the yeast would impart unpleasant flavours onto the beer. Most brewers would produce enough beer during winter to last through the summer, and store it in underground cellars, or even caves, to protect it from summer's heat.
The discovery ofmicrobes byLouis Pasteur was instrumental in the control of fermentation. The idea that yeast was amicroorganism that worked onwort to produce beer led to the isolation of a single yeast cell byEmil Christian Hansen. Pure yeast cultures allow brewers to pick out yeasts for their fermentation characteristics, including flavor profiles and fermentation ability. Some breweries in Belgium, however, still rely on "spontaneous" fermentation for their beers (seelambic).The development ofhydrometers andthermometers changed brewing by allowing the brewer more control of the process, and greater knowledge of the results.
The modern brewery
editBreweries today are made predominantly ofstainless steel, although vessels often have a decorativecopper cladding for a nostalgic look. Stainless steel has many favourable characteristics that make it a well-suited material for brewing equipment. It imparts no flavour in beer, it reacts with very few chemicals, which means almost anycleaningsolution can be used on it (concentrated chlorine [bleach] being a notable exception).
Heating in the brewhouse usually is achieved through pressurized steam, although direct-fire systems are not unusual in small breweries. Likewise, cooling in other areas of the brewery is typically done by cooling jackets on tanks, which allow the brewer to control precisely the temperature on each tank individually, although whole-room cooling is also common.
Today, modern brewing plants perform myriad analyses on their beers for quality control purposes. Shipments of ingredients are analyzed to correct for variations. Samples are pulled at almost every step and tested for [oxygen] content, unwanted microbial infections, and other beer-aging compounds. A representative sample of the finished product often is stored for months for comparison, when complaints are received.
Brewing process
editBrewing is typically divided into 9 steps: milling, malting, mashing, lautering, boiling, fermenting, conditioning, filtering, and filling.
Mashing is the process of mixingmilled, usuallymalted, grain with water, and heating it with rests at certain temperatures to allowenzymes in the malt to break down thestarches in the grain intosugars, especiallymaltose.Lautering is the separation of the extracts won during mashing from thespent grain to createwort. It is achieved in either alauter tun, a wide vessel with a false bottom, or a mash filter, a plate-and-frame filter designed for this kind of separation. Lautering has two stages: first wort run-off, during which the extract is separated in an undiluted state from the spent grains, andsparging, in which extract that remains with the grains is rinsed off with hot water.
Boiling the wort ensures its sterility, helping to prevent contamination with undesirable microbes. During the boil,hops are added, which contribute aroma and flavour compounds to the beer, especially their characteristic bitterness. Along with the heat of the boil, they cause proteins in the wort to coagulate and thepH of the wort to fall, and they inhibit the later growth of certain bacteria. Finally, the vapours produced during the boil volatilizeoff-flavours, includingdimethyl sulfide precursors. The boil must be conducted so that it is even and intense. The boil lasts between 60 and 120 minutes, depending on its intensity, the hop addition schedule, and volume of wort thebrewer expects toevaporate.
- Fermenting
Fermentation begins as soon as yeast is added to the cooled wort. This is also the point at which the product is first called beer. It is during this stage that fermentable sugars won from the malt (maltose, maltotriose, glucose, fructose and sucrose) are metabolized intoalcohol andcarbon dioxide. Fermentation tanks come in many shapes and sizes, from enormous cylindroconical vessels that can look likestorage silos, to 20-litre (5 US gal) glasscarboys used by homebrewers. Most breweries today use cylindroconical vessels (CCVs), which have a conical bottom and a cylindrical top. The cone'saperture is typically around 70°, an angle that will allow the yeast to flow smoothly out through the cone's apex at the end of fermentation, but is not so steep as to take up too much vertical space. CCVs can handle both fermenting and conditioning in the same tank. At the end of fermentation, the yeast and other solids have fallen to the cone's apex can be simply flushed out through a port at the apex. Open fermentation vessels are also used, often for show in brewpubs, and in Europe in wheat beer fermentation. These vessels have no tops, making it easy to harvest top-fermenting yeasts. The open tops of the vessels increase the risk of contamination, but proper cleaning procedures help to control the risk.
Fermentation tanks are typically made ofstainless steel. Simple cylindrical tanks with beveled ends are arranged vertically, and conditioning tanks are usually laid out horizontally. A very few breweries still use wooden vats for fermentation but wood is difficult to keep clean and infection-free and must berepitched often, perhaps yearly. After high kräusen, the point at which fermentation is most active and copious foam is produced, a valve known inGerman as thespundapparat may be put on the tanks to allow thecarbon dioxide produced by the yeast to naturallycarbonate the beer. This bung device can regulate the pressure to produce different types of beer; greater pressure produces a more carbonated beer.
- Conditioning
When the sugars in the fermenting beer have been almost completely digested, the fermentation process slows and the yeast cells begin to die and settle at the bottom of the tank. At this stage, especially if the beer is cooled to around freezing, most of the remaining live yeast cells will quickly become dormant and settle, along with the heavier protein chains, due simply to gravity and molecular dehydration. Conditioning can occur in fermentation tanks with cooling jackets. If the whole fermentation cellar is cooled, conditioning must be done in separate tanks in a separate cellar. Some beers are conditioned only lightly, or not at all. An active yeast culture from an ongoing batch may be added to the next boil after a slight chilling in order to produce fresh and highly palatable beer in mass quantity.
- Filtering
Filtering the beer stabilizes flavour and gives it a polished, shiny look. It is an optional process. Many craft brewers simply remove the coagulated and settled solids and forgo active filtration. In localities where a tax assessment is collected by government pursuant to local laws, any additional filtration may be done using an active filtering system, the filtered product finally passing into a calibrated vessel for measurement just after any cold conditioning and prior to final packaging where the beer is put into the containers for shipment or sale. The container may be abottle,can, ofkeg,cask or bulk tank.
Filters come in many types. Many use pre-made filtration media such as sheets or candles. Kieselguhr, a fine powder ofdiatomaceous earth, can be introduced into the beer and circulated through screens to form a filtration bed. Filtration ratings are divided into rough, fine, and sterile. Rough filters remove yeasts and other solids, leaving some cloudiness, while finer filters can remove body and color. Sterile filters remove almost all microorganisms.
Brewing companies
editBrewing companies range widely in the volume and variety of beer produced, ranging from small breweries to massive multinational conglomerates, likeMolson Coors orAnheuser-Busch InBev, that produce hundreds ofmillions of barrels annually. There are organizations that assist the development of brewing, such as theSiebel Institute of Technology in the United States and theInstitute of Brewing and Distilling in the UK. In 2012 the four largest brewing companies (Anheuser-Busch InBev,SABMiller,Heineken International, andCarlsberg Group) controlled 50% of the market[12] The biggest brewery in the world is the Belgian companyAnheuser-Busch InBev.
In the United States, there were 69,359 people employed in breweries in 2017. This is up from 27,805 in 2001.[13]
Some commonly used descriptions of breweries are:
- Microbrewery – A name used since the 1970s for a small, often independently owned brewery. In the 21st century the largely synonymous termcraft brewery is also used.
- Brewpub – A brewery whose beer is brewed primarily on the same site from which it is sold to the public, such as apub orrestaurant. In the United States, if the amount of beer that a brewpub distributes off-site exceeds 75% it may also be described as a craft or microbrewery.
- Farm brewery – A farm brewery, or farmhouse brewery, is a brewery that primarily brews its beer on a farm. Crops and other ingredients grown on the farm, such as barley, wheat, rye, hops, herbs, spices, and fruits are used in the beers brewed. A farmhouse brewery is similar in concept to a vineyard growing grapes to make wine at the vineyard.[14]
- Regional brewery – An established term for a brewery that supplies beer in a fixed geographical location.
- Macrobrewery or Megabrewery – Terms for a brewery, too large or economically diversified to be a microbrewery, which sometimes carry a negative connotation.
Contract brewing
editContract brewing –When one brewery hires another brewery to produce its beer. The contracting brewer generally handles all of the beer's marketing, sales, and distribution, while leaving the brewing and packaging to the producer-brewery (which confusingly may also be referred to as a contract brewer). Often the contract brewing is performed when a small brewery can not supply enough beer to meet demands and contracts with a larger brewery to help alleviate their supply issues. Some breweries do not own a brewing facility, these contract brewers have been criticized by traditional brewing companies for avoiding the costs associated with a physical brewery.[15]
Gypsy brewing
editGypsy, or nomad, brewing usually falls under the category of contract brewing. Gypsy breweries generally do not have their own equipment or premises. They operate on a temporary or itinerant basis out of the facilities of another brewery, generally making "one-off" special occasion beers.[16] The trend of gypsy brewing spread early inScandinavia.[17] Their beers and collaborations later spread to America and Australia.[18] Gypsy brewers typically use facilities of larger makers withexcess capacity.[18]
Prominent examples include Pretty Things, Stillwater Artisanal Ales, Gunbarrel Brewing Company,Mikkeller, andEvil Twin.[19][20] For example, one of Mikkeller's founders, Mikkel Borg Bjergsø, has traveled around the world between 2006 and 2010, brewing more than 200 different beers at other breweries.[21]
Sponsorship
editBreweries and football have had a symbiotic relationship since the very beginnings of the game. TheEnglish Football League was founded in 1888, and by the next decade several teams already had their own brewery sponsor. In return for their financial support, the breweries were given concessions to sell beer to spectators and advertise their products in stadiums. The most outwardly visible sign of sponsorship are the adverts printed on football team's kit. For example,Liverpool F.C. had the logo of the Denmark-based Carlsberg brewery group on the front of its shirts for nearly twenty years, from 1992 to 2010.
Nowadays major brewing corporations are involved in sponsorship on a number of different levels. The prevailing trend is for the leadingbrand not to be linked to individual teams; rather, they achieve visibility as sponsor of tournaments and leagues, so all fans can engagewith them regardless of which team they support. Heineken sponsors theUEFA Champions League with its namesake lager; Carlsberg sponsors the EnglishPremier League as well as the 2012 and 2016UEFA European Championships. Meanwhile, the AB InBev Group supports theFA Cup and theFIFA World Cup.[22]
Head brewer / brewmaster
editThehead brewer (UK) orbrewmaster (US) is in charge of the production of beer. The major breweries employengineers with achemistry/biotechnology background.
Brewmasters may have had a formal education in the subject from institutions such as theSiebel Institute of Technology,VLB Berlin,Heriot-Watt University, American Brewers Guild,[23]University of California at Davis,University of Wisconsin,[23]Olds College[24] orNiagara College.[25] They may hold membership in professional organisations such as theBrewers Association,Master Brewers Association,American Society of Brewing Chemists, theInstitute of Brewing and Distilling,[26] and theSociety of Independent Brewers. Depending on a brewery's size, a brewer may need anywhere from five to fifteen years of professional experience before becoming a brewmaster.[23]
Notable brewmasters
edit- I. Patricia Henry
- Keith Villa, creator ofBlue Moon
See also
edit- Beer and breweries by region
- Breweriana—the hobby of brewery advertising collecting
- List of breweries in the United States
- List of microbreweries
- Tower brewery
References
edit- ^Gammelgaard, Jens (2013).The Global Brewery Industry. Edward Elgar Publishing. p. 52.ISBN 9781781006351.Archived from the original on 2022-06-04. Retrieved2020-09-21.
- ^ab"World's oldest beer receipt? – Free Online Library". thefreelibrary.com.Archived from the original on 11 May 2011. Retrieved8 May 2010.
- ^Susan Pollock,Ancient Mesopotamia,1999:102–103.
- ^Hartman, L. F. and Oppenheim, A. L., (1950) "On Beer and Brewing Techniques in Ancient Mesopotamia,"Supplement to the Journal of the American Oriental Society, 10. Retrieved 2013-09-20.
- ^Glick, Thomas F.; et al. (27 Jan 2014).Medieval Science, Technology, and Medicine.Routledge. p. 102.ISBN 9781135459321.
- ^[1]Archived 2017-07-12 at theWayback MachinePrehistoric brewing: the true story, 22 October 2001, Archaeo News. Retrieved 13 September 2008
- ^[2]Archived 2009-07-09 at theWayback Machine Dreher Breweries,Beer-history
- ^"Indulge in the Bavarian Weiss", BeerHunter.com, Michael Jackson, September 2, 1998.
- ^Altmann, Lothar (2012).Benediktinerabtei Weltenburg an der Donau (German). Schnell & Steiner-Verlag, Regensburg.ISBN 978-3-7954-4248-4.
- ^Cornell, Martyn (2003).Beer: The Story of the Pint. Headline.ISBN 0-7553-1165-5.
- ^Vlasits, Stacy (2023-11-05)."A Lager Beer Revolution: The History of Beer and German American Immigration".Not Even Past. Retrieved2024-11-12.
- ^"Modelo may not quench thirst for beer deals". In.reuters.com. 2012-06-29. Archived fromthe original on March 6, 2016. Retrieved2013-04-22.
- ^Thompson, Derek (2018-01-19)."Craft Beer Is the Strangest, Happiest Economic Story in America".The Atlantic. Retrieved2018-01-22.
- ^"Class 8M Farm Brewery License". Archived fromthe original on 2017-02-12. Retrieved2015-09-09.
- ^Acitelli, Tom (2013).The Audacity of Hops: The History of America's Craft Beer Revolution. Chicago:Chicago Review Press. p. 240.ISBN 9781613743881.OCLC 828193572.
- ^Noel, Josh (March 14, 2012)."A Long Road to Realizing Their Pipe Dream". Chicago Tribune.Archived from the original on 2012-03-15. Retrieved2014-05-05.
- ^Smith, James (May 15, 2012)."Refreshing Taste of Diplomacy". The Age.Archived from the original on April 27, 2014. RetrievedMay 5, 2014.
- ^abO'Neill, Claire (August 14, 2010)."'Gypsy Brewer' Spreads Craft Beer Gospel". National Public Radio.Archived from the original on April 21, 2018. RetrievedApril 3, 2018.
- ^Risen, Clay (October 20, 2010)."The Innovative 'Gypsy Brewers' Shaking Up the Beer World". The Atlantic.Archived from the original on November 13, 2016. RetrievedMarch 5, 2017.
- ^Nichols, Lee (March 16, 2013)."Handicapping Local Craft Brews". Austin Chronicle.Archived from the original on 2014-11-02. Retrieved2014-05-05.
- ^Miller, Norman (March 28, 2012)."The Beer Nut: Mikkeller Brews Beer on the Run". Archived fromthe original on September 13, 2012.
- ^Mika Rissanen."FC Heineken vs AB InBev United".Archived from the original on 24 September 2022. Retrieved23 August 2018.
- ^abc"How to Become a Brewmaster – Professional Brewer". tree.com. Archived fromthe original on 2012-02-14. Retrieved2012-02-19.
- ^"Brewmaster & Brewery Operations Management". Oldscollege.ca. 1999-02-22.Archived from the original on 2014-08-12. Retrieved2014-08-12.
- ^"Canada". Brewers' Guardian. 25 July 2011. Archived fromthe original on 2012-01-26. Retrieved2012-02-19.
- ^"Brewmaster". Chicago Tribune.Archived from the original on 2012-01-17. Retrieved2012-02-19.
Further reading
edit- ISBN 3-921690-49-8:Technology Brewing and Malting, Wolfgang Kunze, 2004, 3rd revised edition,VLB Berlin. Available attheir website.
- BrewersAssociation.org Craft brewer definition from the Brewers association.
- Straub Brewery ByJohn Schlimm, Arcadia Publishing, 2005,ISBN 0-7385-3843-4.