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Cygnus (spacecraft)

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(Redirected fromCygnus NG-23)
Uncrewed cargo spacecraft developed by Orbital Sciences
Cygnus
Silver cylindrical spacecraft with gold solar panels amid the blackness of space
Enhanced Cygnus spacecraft approaching theInternational Space Station for theNG-12 mission
Manufacturer
Country of originUnited States
Operator
  • Orbital Sciences (2013–2015)
  • Orbital ATK (2015–2018)
  • Northrop Grumman (2018–present)
ApplicationsISS resupply
Specifications
Spacecraft typeCargo
BusStar Bus
Dry massStandard: 1,500 kg (3,300 lb)
Enhanced: 1,800 kg (4,000 lb)[2]
Payload capacityStandard: 2,000 kg (4,400 lb)
Enhanced: 3,500 kg (7,700 lb)[2]
Mission B: 5,000 kg (11,000 lb)[3]
VolumeStandard: 18.9 m3 (670 cu ft)
Enhanced: 27 m3 (950 cu ft)[2]
Mission B: 36 m3 (1,300 cu ft)[4]
Power3.5 kW
Design life1 week to 2 years[1]
Dimensions
LengthStandard: 5.14 m (16.9 ft)
Enhanced: 6.39 m (21.0 ft)[2]
Mission B: 7.89 m (25.9 ft)[3]
Diameter3.07 m (10.1 ft)[2]
Production
StatusIn service
On order4
Built22
Launched22
Operational1 (NG-21)
Retired20
Lost1 (Orb-3)
Maiden launch18 September 2013
Last launch4 August 2024
Related spacecraft
Launch vehicleAntares
Part ofa series on
Private spaceflight

Cygnus is anexpendable Americanautomated cargo spacecraft designed forInternational Space Station (ISS) resupply missions. It was initially developed byOrbital Sciences Corporation with financial support from NASA under theCommercial Orbital Transportation Services (COTS) program. To create Cygnus, Orbital paired a pressurized cargo module, largely based on theMulti-Purpose Logistics Module, built byThales Alenia Space and previously used by theSpace Shuttle for ISS resupply, with a service module based on Orbital'sGEOStar, asatellite bus. After a successful demonstration flight in 2013, Orbital was chosen to receive aCommercial Resupply Services (CRS) contract. A larger Enhanced Cygnus was introduced in 2015. Orbital Sciences merged intoOrbital ATK in 2015;Northrop Grumman purchased Orbital ATK in 2018 and has continued to operate Cygnus missions. A further enlarged Mission B Cygnus is expected to be introduced in 2025.

Cygnus is typically launched using its parent company'sAntares rocket from theWallops Flight Facility in Virginia, however it is able to fly on other launch vehicles. After the failure of an Antares rocket destroyedCygnus CRS Flight 3 and damaged the Wallops facility, two Cygnus missions were launched withAtlas V rockets in 2015 and 2016. Additionally, two Cygnus missions have launched on theFalcon 9 rocket in 2024 with one more scheduled to launch in 2025, operated by CRS competitorSpaceX.

In addition to Cygnus,ISS resupply missions have been flown by the RussianProgress spacecraft, the EuropeanAutomated Transfer Vehicle, the JapaneseH-II Transfer Vehicle and the AmericanSpaceX Dragon.

Cygnus is theGreek word forswan and the name of aconstellation.

Development

[edit]

After the retirement of the Space Shuttle was announced, NASA began to look for commercial space launch companies who could fly cargo to the ISS. In early 2006, the agency started itsCommercial Orbital Transportation Services (COTS) program, where it would help fund the development of cargo spacecraft after a competitive process. SpaceX and Rocketplane Kistler won contracts in the COTS program, however Rocketplane Kistler failed to meet several financial milestones and on 18 October 2007, NASA announced it would terminate its contract and re-award it after a second competition.[5][6]

Orbital Sciences Corporation participated in this second round, proposing a largely "off-the-shelf" design. The spacecraft, named Cygnus, would be built around a service module based on Orbital'sStar Bus, asatellite bus in use since 1997, which would be attached to a pressurized cargo module built byThales Alenia Space, which had also built theMPLM cargo module used by the Space Shuttle, the cargo module for the EuropeanATV spacecraft and several permanent modules on the ISS.[7]

Cygnus was awarded a COTS contract worth $170 million in February 2008, which was later increased to $288 million. On 23 December 2008, NASA awarded Orbital Sciences a $1.9 billion contract under the Commercial Resupply Services (CRS) program. Under this contract, Orbital Sciences agreed to deliver up to 20 tons of cargo to the ISS through 2016 in eight Cygnus spacecraft flights.[8]

To propel Cygnus into space, Orbital developed theAntares rocket, which also leveraged lower-cost, off-the-shelf parts and designs. Construction and design of the first stage was subcontracted to Ukrainian companies and used refurbishedNK-33 engines, remnants of the SovietN1 moon rocket. The second stage was theCastor 30, which Orbital had previously used on another rocket project (theMinotaur-C) and was based on aPeacekeeper ICBM first stage.

The first Cygnus flight was originally planned to occur in December 2010, but was repeatedly delayed.[9][10] The Antares made its maiden flight lifting a payload mass simulator to low Earth orbit on April 21, 2013. On September 18, 2013, Antares successfully launched a Cygnus spacecraft on a flight test to rendezvous with the International Space Station.[11] On 12 January 2014, the first scheduled Cygnus resupply mission arrived at the space station; the capsule carried Christmas presents and fresh fruit for the astronauts. Its arrival was delayed, first by the need to repair the station, and then by frigid weather at the launch site and solar flares that forced postponements.[11][12]

With the December 2015 launch ofOrb CRS-4 on Atlas V, the enhanced version of Cygnus made its debut. While it was planned from the beginning to fly on the fifth mission, theOrb CRS-3 failure and subsequent move to Atlas V meant a delay. However, lessons learned on packing and the extra capabilities of the Atlas allowed payload to be increased to 3,500 kg (7,700 lb).[13]

Design

[edit]
A scale drawing of the Standard (left) and Enhanced (right) Cygnus

The Cygnus spacecraft consists of two basic components: the Service Module (SM) and the Pressurized Cargo Module (PCM).

The SM was based on prior products developed by Orbital including theGEOStar andLEOStar (collectively known asStar Bus)satellite buses and theDawn spacecraft. It has a gross mass of 1,800 kg (4,000 lb), 32 thrusters for attitude control and oneBT-4 main engine[14] fuelled with 800 kg (1,800 lb) ofhypergolic propellants,hydrazine andnitrogen tetroxide.[15][16] The SM is capable of producing up to 4 kW of electrical power via two solar arrays.[17][18] During a typical CRS missions, Cygnus maneuvers close to the International Space Station, where theCanadarm2 robotic armgrapples the spacecraft andberths it to aCommon Berthing Mechanism, typically the nadir (Earth facing) port of theUnity module.[17]

The Standard Cygnus being unberthed from theHarmony module

The PCM is manufactured by Thales Alenia Space inTurin, Italy. The first "Standard" PCMs had a length of 5.14 meters (16.9 ft), a payload capacity of 2,000 kilograms (4,400 lb), and a pressurized cargo volume of 18.9 cubic metres (670 cu ft).[17]

The fourth and several subsequent Cygnus spacecraft are the "Enhanced" variant.[18] These have a stretched PCM with a length of 6.39 meters (21.0 ft), a payload capacity of 3,500 kilograms (7,700 lb), an increase of 32%, and a pressurized cargo volume of 27 cubic metres (950 cu ft), an increase of 19.5%.[19] To launch the added weight, Orbital used the more powerfulCastor 30XL solid-fuel rocket as a second-stage.

A further enlarged "Mission B" Cygnus was announced by Northrop Grumman in August 2023. It will have a length of 7.89 meters (25.9 ft), a payload capacity of 5,000 kilograms (11,000 lb), an increase of 19.5%, and a pressurized cargo volume of 36 cubic metres (1,300 cu ft), an increase of 15.5%.[3] This version is expected to enter service with the NG-23 mission in the fourth quarter of 2025 (the first to use the newAntares 330 launch vehicle).[3]

An earlier proposed version of Cygnus would have replaced the PCM with the Unpressurized Cargo Module (UCM), based on NASA'sExPRESS Logistics Carrier, and would have been used to transport unpressurized cargo, such asISS Orbital Replacement Units.[9][20] Another proposed variant would have replaced the PCM with the Return Cargo Module (RCM), which would have allowed Cygnus to return cargo to Earth.[9]

Cygnus does not provide cargo return capability. However, it can be loaded with obsolete equipment and trash which will burn up as the Cygnus makes adestructive reentry.[21]

Lunar Gateway module variant

[edit]

In August 2019, NASA decided to sole source its design for the Minimal Habitation Module (Habitation and Logistics Outpost, or HALO) of theLunar Gateway to Northrop Grumman Innovation Systems, which offered a minimalist 6.1 m (20 ft) by 3 m (9.8 ft) design based directly on the Enhanced Cygnus, as well as a larger 7 m (23 ft) by 4.4 m (14 ft) design[22][23] having radial docking ports, body-mounted radiators (BMRs), batteries and communications antennas added on the outside. Northrop Grumman Innovation Systems opted to build the minimalist design, which offered the advantage of component compatibility and expedited testing of life support systems on existing Cygnus spacecraft.[24][25] On 5 June 2020, NASA awarded Northrop Grumman Innovation Systems a $187 million contract to complete the preliminary design of HALO. NASA will sign a separate contract with Northrop for the fabrication of the HALO, and for integration with the Power and Propulsion Element (PPE), being built byMaxar.[24][25]

Missions

[edit]

The following list includes only missions that have flown and six planned missions. As of August 2024[update] one more mission is planned to be launched on theFalcon 9 rocket fromCape Canaveral Space Launch Complex 40, and three from Wallops on anAntares 330. Cygnus is the only cargo freighter to launch on four different launch vehicles: theAntares 100 series,Atlas V,Antares 200 series andFalcon 9 Block 5.[26] Each mission is named for a notable member of the Human spaceflight community.

#MissionPatchPayloadVariantLaunch date (UTC)RocketPayload massOutcomeRef.
1Orb-D1
G. David Low
(patch)Orbital Sciences COTS Demo FlightStandard18 September 2013, 14:58:00Antares 1101,299 lb (589 kg)Success[27][28][29][30]
First Cygnus mission, first mission to rendezvous with ISS, first mission to berth with ISS, second launch of Antares. Docking to ISS delayed due to a computer data link problem,[31] which was later was resolved.[32]
2Orb-1
C. Gordon Fullerton
Orbital Sciences CRS Flight 1Standard9 January 2014, 18:07:05Antares 1202,780 lb (1,260 kg)Success[28][29][33][30]
First Commercial Resupply Service (CRS) mission for Cygnus, first Antares launch using theCastor 30B upper stage.
3Orb-2
Janice E. Voss
Orbital Sciences CRS Flight 2Standard13 July 2014, 16:52:14Antares 1203,293 lb (1,494 kg)Success[29][30]
4Orb-3
Deke Slayton
Orbital Sciences CRS Flight 3Standard28 October 2014, 22:22:38Antares 1304,883 lb (2,215 kg)Failure[34][30]
First Antares launch to use Castor 30XL upperstage. Suffered a catastrophic anomaly resulting in an explosion shortly after launch, damaging launch pad. Contents of the cargo included food and packages for the crew, parts, experiments, and theArkyd-3 flight test system fromPlanetary Resources.
5OA-4
Deke Slayton II
Orbital ATK CRS Flight 4Enhanced6 December 2015, 21:44:57Atlas V 4017,746 lb (3,514 kg)Success[35][36][30]
First flight of Enhanced Cygnus spacecraft. Due to damage at launch pad after the explosion of the Antares rocket carrying Orb-3, Orbital contracted withUnited Launch Alliance to launch this Cygnus on anAtlas V rocket fromCape Canaveral Air Force Station. First of three missions to fly on an Atlas V rocket.
6OA-6
Rick Husband
Orbital ATK CRS Flight 6Enhanced23 March 2016, 03:05:52Atlas V 4017,758 lb (3,519 kg)Success[35][37][36][38][30]
Second of three missions to fly on an Atlas V rocket.
7OA-5
Alan Poindexter
Orbital ATK CRS Flight 5Enhanced17 October 2016, 23:45:36Antares 2305,163 lb (2,342 kg)Success[39][40][41]
First flight of an Antares 200 series rocket.
8OA-7
John Glenn
Orbital ATK CRS Flight 7Enhanced18 April 2017, 15:11:26Atlas V 4017,443 lb (3,376 kg)Success[42][43][37][36][38][30]
Third of three missions to fly on an Atlas V rocket.
9OA-8E
Gene Cernan
Orbital ATK CRS Flight 8Enhanced12 November 2017, 12:19:51Antares 2307,359 lb (3,338 kg)Success[44][43][37][36][38]
11 November 2017, launch was scrubbed just before launch when a general aviation aircraft entered the hazard zone and did not respond to calls.[45]
10OA-9E
J.R. Thompson
Orbital ATK CRS Flight 9Enhanced21 May 2018, 08:44:06Antares 2307,385 lb (3,350 kg)Success[46][47]
First a commercial vehicle to perform ISS reboosting when, at 20:25 UTC on July 10, 2018, Cygnus's main engine was fired for about 50 seconds. Raised ISS altitude by about 295 ft (90 m).[48]
11NG-10
John Young
Northrop Grumman CRS Flight 10Enhanced17 November 2018, 09:01:31Antares 2307,386 lb (3,350 kg)Success[49][50]
12NG-11
Roger Chaffee
Northrop Grumman CRS Flight 11Enhanced17 April 2019, 20:46:07Antares 2307,575 lb (3,436 kg)Success[51]
13NG-12
Alan Bean
Northrop Grumman CRS Flight 12Enhanced2 November 2019, 13:59:47Antares 230+8,221 lb (3,729 kg)Success
14NG-13
Robert H. Lawrence
Northrop Grumman CRS Flight 13Enhanced15 February 2020, 20:21:01Antares 230+8,009 lb (3,633 kg)Success[52]
9 February 2020 launch attempt scrubbed due to a ground support issue.[53]
15NG-14
Kalpana Chawla
Northrop Grumman CRS Flight 14Enhanced3 October 2020, 01:16:14Antares 230+7,624 lb (3,458 kg)Success[54]
1 October 2020 launch attempt delayed due to boat in range,[55] later scrubbed due to a ground support issue.[56]
16NG-15
Katherine Johnson
Northrop Grumman CRS Flight 15Enhanced20 February 2021, 17:36:50Antares 230+8,400 lb (3,800 kg)Success
17NG-16
Ellison Onizuka
Northrop Grumman CRS Flight 16Enhanced10 August 2021, 22:01:05Antares 230+8,208 lb (3,723 kg)Success[57]
18NG-17
Piers Sellers
Northrop Grumman CRS Flight 17Enhanced19 February 2022, 17:40:03Antares 230+8,049 lb (3,651 kg)Success
Performed the first operational reboost of ISS by a commercial vehicle on 25 June 2022 after it was aborted after few seconds on 20 June 2022.[58][59]
19NG-18
Sally Ride
Northrop Grumman CRS Flight 18Enhanced7 November 2022, 10:32:42Antares 230+8,173 lb (3,707 kg)Success[60][61][62]
6 November 2022 launch attempt scrubbed due to fire alarm in mission control.[63]
20NG-19
Laurel Clark
Northrop Grumman CRS Flight 19Enhanced2 August 2023, 00:31:14Antares 230+8,345 lb (3,785 kg)Success[64][61]
Final flight on an Antares 200 series rocket.
21NG-20
Patricia "Patty" Hilliard Robertson
Northrop Grumman CRS Flight 20Enhanced30 January 2024, 17:07:15Falcon 9 Block 5 (B1077.10)8,345 lb (3,785 kg)Success[65]
Northrop Grumman contracted withSpaceX to launch this Cygnus on aFalcon 9 Block 5 rocket fromCape Canaveral Space Force Station. First of three missions to fly on a Falcon 9 Block 5 rocket.
22NG-21
Francis R. "Dick" Scobee
Northrop Grumman CRS Flight 21Enhanced4 August 2024, 15:02:23Falcon 9 Block 5 (B1080.10)8,503 lb (3,857 kg)Success[66]
Second of three missions to fly on a Falcon 9 Block 5 rocket.
23NG-22
TBA
Northrop Grumman CRS Flight 22EnhancedTBAAntares 330?TBAIndefinitely Delayed[67]
Third of three missions to fly on a Falcon 9 Block 5 rocket. Originally scheduled to fly in January 2025, but delayed until June due to avionics issue. Cargo module damaged during shipment to Cape Canaveral which has indefinitely delayed the launch.[68][69]
24NG-23
TBA
Northrop Grumman CRS Flight 23Mission BFall 2025Falcon 9 Block 5?TBAPlanned[3][70]
This was scheduled to be the first flight of an Antares 300 series rocket and first flight of a Mission B Cygnus spacecraft. With cygnus vehicle for NG-22 having been scrapped it seems likely this will be the third Falcon 9 launch
25NG-24
TBA
Northrop Grumman CRS Flight 24Mission B2026Antares 330TBAPlanned[71]
26NG-25
TBA
Northrop Grumman CRS Flight 25Mission B2026Antares 330TBAPlanned[72]

See also

[edit]

References

[edit]
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