In the SOHIO process,propylene,ammonia, and air (oxidizer) are passed through afluidized bed reactor containing the catalyst at 400–510 °C and 50–200 kPag. The reactants pass through the reactor only once, before being quenched in aqueous sulfuric acid. Excess propylene, carbon monoxide, carbon dioxide, and dinitrogen that do not dissolve are vented directly to the atmosphere, or are incinerated. The aqueous solution consists of acrylonitrile, acetonitrile,hydrocyanic acid, andammonium sulfate (from excess ammonia). A recovery column removes bulk water, and acrylonitrile and acetonitrile are separated by distillation. One of the first useful catalysts wasbismuthphosphomolybdate (Bi9PMo12O52)supported on silica.[11] Further improvements have since been made.[5]
Variousgreen chemistry routes to acrylonitrile are being explored from renewable feedstocks, such aslignocellulosic biomass,glycerol (frombiodiesel production), orglutamic acid (which can itself be produced from renewable feedstocks). The lignocellulosic route involves fermentation of the biomass topropionic acid and3-hydroxypropionic acid, which are then converted to acrylonitrile by dehydration andammoxidation.[12][9] The glycerol route begins with itsdehydration toacrolein, which undergoes ammoxidation to give acrylonitrile.[13] The glutamic acid route employsoxidative decarboxylation to 3-cyanopropanoic acid, followed by a decarbonylation-elimination to acrylonitrile.[14] Of these, the glycerol route is broadly considered to be the most viable, although none of these green methods are commercially competitive.[12][13]
Hydrogenation of acrylonitrile is one route to propionitrile. Hydrolysis with sulfuric acid gives acrylamide sulfate,CH=CHC(O)NH2·H2SO4. This salt can be converted toacrylamide with treatment with base or tomethyl acrylate by treatment withmethanol.[5]
The reaction of acrylonitrile with protic nucleophiles is a common route to a variety of specialty chemicals. The process is calledcyanoethylation:
It evaporates quickly at room temperature (20 °C) to reach dangerous concentrations;skin irritation, respiratory irritation, and eye irritation are the immediate effects of this exposure.[25] Pathways of exposure for humans includeemissions,auto exhaust, andcigarette smoke that can expose the human subject directly if they inhale or smoke. Routes of exposure include inhalation, oral, and to a certain extent dermal uptake (tested with volunteer humans and in rat studies).[26] Repeated exposure causes skin sensitization and may cause central nervous system andliver damage.[25]
There are two main excretion processes of acrylonitrile. The primary method is excretion in urine when acrylonitrile is metabolized by being directly conjugated toglutathione. The other method is when acrylonitrile is enzymatically converted into 2-cyanoethylene oxide which will producecyanide end products that ultimately formthiocyanate, which is excreted via urine.[26] Exposure can thus be detected via blood draws and urine sampling.[19]
In June 1974Coca-Cola introduced the acrylonitrile/styrene 32oz Easy‐Goer plastic bottle, offering energy savings during manufacture, increased durability, and weight savings over glass.[29] In March 1977 after a suit filed by theNatural Resources Defense Council the FDA rescinded approval of acrylonitrile bottles citing adverse effects on test animals.[30]Monsanto, Coca-Cola's bottle manufacturer refuted the decision, stating "repeated tests have demonstrated that there is no detectable migration of acrylonitrile into the bottle's content." After several appeals in court by September 1977 the FDA finalized their ban.[31][32]
A large amount of acrylonitrile (approximately 6500 tons) leaked from an industrial polymer plant owned byAksa Akrilik after the violent17th August 1999 earthquake in Turkey. Over 5000 people were affected and the exposed animals had died.[33] The leak was only noticed by the company 8 hours after the incident. Healthcare workers did not know about the health effects of acrylonitrile and tried to treat the victims with painkillers and IV fluids.[34] One lawyer, Ayşe Akdemir, sued the company with 44 families as the plaintiffs.[34] Aksa Akrilik was sued by 200 residents who were affected by acrylonitrile.[35] An increase in cancer cases in the area was confirmed by theTurkish Medical Association,[35] as the cancer rate in the affected area has increased by 80%, from 1999 to April 2002.[34] In 2003, the owner of Aksa Akrilik died from lung cancer related to acrylonitrile exposure.[34] As of 2001, this is the largest known acrylonitrile leak.[33]
Acrylonitrile is not naturally formed on Earth. It has been detected at the sub-ppm level at industrial sites. It persists in the air for up to a week. It decomposes by reacting with oxygen and hydroxyl radical to formformyl cyanide andformaldehyde.[36] Acrylonitrile isharmful to aquatic life.[25] Acrylonitrile has been detected in the atmosphere ofTitan, a moon ofSaturn.[37][38][39] Computer simulations suggest that on Titan conditions exist such that the compound could form structures similar tocell membranes andvesicles on Earth, calledazotosomes.[37][38]
Moureu, C. (1893)."Contribution à l'étude de l'acide acrylique et de ses dérivés" [Contribution to the study of acrylic acid and of its derivatives].Annales de chimie et de physique. 7th.2:145–212. See especially pp. 187–189 ("Nitrile acrylique ou cyanure de vinyle (Propène-nitrile)").
^Grasselli, Robert K. (2014). "Site isolation and phase cooperation: Two important concepts in selective oxidation catalysis: A retrospective".Catalysis Today.238:10–27.doi:10.1016/j.cattod.2014.05.036.
^abGrasselli, Robert K.; Trifirò, Ferruccio (2016). "Acrylonitrile from Biomass: Still Far from Being a Sustainable Process".Topics in Catalysis.59 (17–18):1651–1658.doi:10.1007/s11244-016-0679-7.ISSN1022-5528.S2CID99550463.
^abGuerrero-Pérez, M. Olga; Bañares, Miguel A. (2015). "Metrics of acrylonitrile: From biomass vs. petrochemical route".Catalysis Today.239:25–30.doi:10.1016/j.cattod.2013.12.046.ISSN0920-5861.
^Le Nôtre, Jérôme; Scott, Elinor L.; Franssen, Maurice C. R.; Sanders, Johan P. M. (2011). "Biobased synthesis of acrylonitrile from glutamic acid".Green Chemistry.13 (4): 807.doi:10.1039/c0gc00805b.ISSN1463-9262.
^Ellis, Paul G (1972).A radiation-chemical study of the hydrodimerisation of acrylonitrile. UK: Leeds University, Ph D thesis.
^Buxton, George V.; Ellis, Paul G.; McKillop, Thomas F.W. (1979). "Pulse radiolysis study of acrylonitrile in aqueous solution".J. Chem. Soc., Faraday Trans. 1.75: 1050.doi:10.1039/f19797501050.
^Cunningham, FH; Fiebelkorn, S; Johnson, M; Meredith, C (Nov 2011). "A novel application of the Margin of Exposure approach: segregation of tobacco smoke toxicants".Food Chem Toxicol.49 (11):2921–33.doi:10.1016/j.fct.2011.07.019.PMID21802474.
^Pu, X; Kamendulis, LM; Klaunig, JE (2009). "Acrylonitrile-induced oxidative stress and oxidative DNA damage in male Sprague-Dawley rats".Toxicol Sci.111 (1):64–71.doi:10.1093/toxsci/kfp133.
^Grosjean, Daniel (December 1990). "Atmospheric Chemistry of Toxic Contaminants. 3. Unsaturated Aliphatics: Acrolein, Acrylonitrile, Maleic Anhydride".Journal of the Air & Waste Management Association.40 (12):1664–1669.Bibcode:1990JAWMA..40.1664G.doi:10.1080/10473289.1990.10466814.