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Steaming process in Lancashire cotton mills

From Wikipedia, the free encyclopedia
Manufacturing process

Steaming orartificial humidity was the process of injecting steam from boilers into cottonweaving sheds inLancashire, England, in the late 19th and early 20th centuries. The intention was to prevent breakages in short-staple IndianSurat cotton which was introduced in 1862 during a blockade ofAmerican cotton at the time of theAmerican Civil War. There was considerable concern about the health implications of steaming. Found to cause ill health, this practice became the subject of much campaigning and investigation from the 1880s to the 1920s. A number ofacts of Parliament imposed modifications.

Background

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Warp yarns were strengthened by the addition ofsize – a substance made fromflour andtallow orchina clay. Highhumidity was required to weave sized yarn and to minimise the size dust in the air.[1] This was especially important when cloth companies were forced to use IndianSurat cotton instead ofSea Island cotton fromSouth Carolina in 1862 during theAmerican Civil War. The war occurred at a time of market collapse, and the resultingcotton famine caused speculation and restructuring. American cotton was then subject to a blockade, and although some long staple cotton was grown along the Nile (being calledEgyptian cotton), short staple Surat was introduced into the mix in most Lancashire mills.[2] This was far harder to weave; the weavers, who were paid by thepiece, at first gladly accepted the artificially induced humidity.[1]

Humidity was frequently achieved by injecting steam through pipes into the weaving sheds.[3] The resulting damp conditions caused health risks and considerable discomfort tocotton workers, especially in sheds with poor ventilation. The water was recycled, creating favourable conditions for the propagation of contagious diseases and the accumulation of toxic substances in dyes.Robert Koch discovered thetubercule bacillus in 1882, though the way in which the bacillus was transmitted was not yet understood, allowing the potential question that steaming might be associated with the transmission of tuberculosis.[1]

Cotton Cloth Factories Act 1889

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The 1887 Annual Report of the Medical Officer of Health forBlackburn, a Dr. Stephenson, referred to the "abominable system of saturating the atmosphere of workshops by means of steam", a practice which he believed led to "the wholesale slaughtering of the inhabitants".[4] During 1889, theAmalgamated Weavers' Association, founded in 1884, campaigned with theNorthern Counties Factory Act Reform Association against the practice of steaming. Later that year, theCotton Cloth Factories Act 1889 (52 & 53 Vict. c. 62) was passed, requiring cotton employers to take regularhygrometer readings and to ensure that a minimum of 600 cubic feet (17 m3) of fresh air per person per hour was allowed into the weaving sheds during steaming. These stipulations, however, were not sufficient to satisfy the weavers, who still hoped for steaming to be abolished. In May 1895, over 200 weavers from two mills inPadiham went on strike against steaming in their mills.[5] The Amalgamated Weavers' Association found that the practice of steaming was increasing during the 1890s, especially inBurnley and Padiham.[6]

In 1892, aRoyal Commission on Labour found that there had been very few prosecutions under the Cotton Cloth Factories Act 1889. The workings of the Cotton Cloth Factories Act 1889 were investigated some years later by a government committee chaired by SirHenry Enfield Roscoe. Roscoe's report of 1897 recommended increasing the infusion of fresh air to 2,000 cubic feet (57 m3) per hour and raised concerns about the purity of water used for steaming. Working conditions did not appear to have greatly improved, as the report also referred to a claim by cotton workers that they were being "stewed alive by Act of Parliament".[6]

Factory and Workshop Act 1901

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Four years after Roscoe's report, theFactory and Workshop Act 1901 (1 Edw. 7. c. 22) obliged cotton employers to ensure that water for steaming came from a pure source or was suitably purified. This act also stipulated that artificial humidity (steaming) should cease when the wet bulb[note 1] of thehygrometer exceeded 75%. Two hygrometers were to be provided in each humid shed, with further hygrometers where more than 700 looms were present.[7]

Factory and Workshop (Cotton Cloth Factories) Act 1911

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In 1906 when the Amalgamated Weavers' Association balloted its members on steaming, a vast majority were in favour of its abolition. A further Government enquiry resulted, chaired by SirHamilton Freer-Smith. In 1909, Freer-Smith's report:Departmental Committee on Humidity and Ventilation in Cotton Weaving Sheds, was published. The committee had included cotton mill employers and Trade Union representatives; the two sides disagreed on an upper level of humidity. Employers wanted a 75% "wet bulb" limit, whereas union members, who would have preferred abolition, sought a compromise of 70%.[8] The subsequentFactory and Workshop (Cotton Cloth Factories) Act 1911 (1 & 2 Geo. 5. c. 21), however, specified a wet bulb limit of 75%.

Factory and Workshop (Cotton Cloth Factories) Act 1929

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The controversy continued until the late 1920s. The 1928Home Office Report of the Departmental Committee on Artificial Humidity in Cotton Cloth Factories by J. Jackson recommended that, for comfort, steaming should cease when the hygrometer wet bulb reached 72.5%. This became law under theFactory and Workshop (Cotton Cloth Factories) Act 1929 (19 & 20 Geo. 5. c. 15). Despite previous beliefs, the report concluded that there was no evidence that humid sheds caused more harm to health than dry sheds and that to abolish steaming would hinder trade by increasing manufacturing costs.[9]

See also

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Notes

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  1. ^The typical accurate hygrometer of the day was the 'wet and dry bulb'psychrometer. This uses twothermometers, one with its bulb in open air and the other with it wrapped in a thin cloth, kept damp. Thewet-bulb temperature is always lower, owing to evaporation of the water, and comparing the two readings against a chart gives a measure of the air's humidity.

References

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  1. ^abcGreenlees 2005.
  2. ^Farnie 1979, pp. 138–149.
  3. ^Fowler 2003, p. 149.
  4. ^Fowler 2003, p. 150.
  5. ^Hopwood 1969, p. 71.
  6. ^abFowler 2003, p. 153.
  7. ^Hopwood 1969, pp. 71–2.
  8. ^Fowler 2003, p. 159.
  9. ^Hopwood 1969, p. 72.

Bibliography

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Additional sources

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