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Soyuz (rocket family)

From Wikipedia, the free encyclopedia
Russian and Soviet rocket family
For the spacecraft of the same name, seeSoyuz (spacecraft).

Soyuz
ASoyuz-FG rocket carrying theSoyuz TMA-9 spacecraft launches fromBaikonur Cosmodrome, Kazakhstan on 18 September 2006.
FunctionMedium-lift launch vehicle
ManufacturerRKT Progress
Country of originSoviet Union · Russia
Size
Stages3
Associated rockets
FamilyR-7
Launch history
StatusActive
Launch sites
First flight28 November 1966
Carries passengers or cargoSoyuz
Progress

Soyuz (Russian:Союз,lit.'union', as inSoviet Union,GRAU index:11A511) is a family of Soviet and later Russianexpendable,medium-lift launch vehicles initially developed by theOKB-1 design bureau and has been manufactured by theProgress Rocket Space Centre inSamara, Russia. The Soyuz family holds the record for the most launches in the history of spaceflight. All Soyuz rockets are part of theR-7 rocket family, which evolved from theR-7 Semyorka, the world's firstintercontinental ballistic missile.

As with several Soviet launch vehicles, the names of recurring payloads became closely associated with the rocket itself. The Soyuz rocket became widely recognized as the launcher of crewedSoyuz spacecraft under theSoyuz programme, and of the derivative uncrewedProgress cargo spacecraft. Despite this recognition, the majority of Soyuz launches have been dedicated to deploying satellites for both governmental and commercial purposes.

All Soyuz variants useRP-1 (kerosene) andliquid oxygen (LOX) as propellants, with the exception of the Soyuz-U2, which usedSyntin (a refined kerosene variant) with LOX.

Between the retirement of theSpace Shuttle in 2011 and the first crewed flight ofSpaceX'sCrew Dragon in 2020, Soyuz rockets were the only certified launch vehicles capable of transporting astronauts to and from the ISS.

History

[edit]
Soyuz rocket engines

Development

[edit]
Main articles:Soyuz (rocket),Soyuz-U, andSoyuz-FG

The first Soyuz launcher was introduced in 1966. It was derived from the earlierVostok launcher, which in turn had been based on theR-7 Semyorka, the world's firstintercontinental ballistic missile. The Soyuz used a three-stage design with the Block I third stage. Its first four test flights ended in failure, but subsequent missions achieved success.[1]

A four-stage variant, theMolniya, was developed by adding an additional upper stage, enabling launches into highly ellipticalMolniya orbits. A later evolution, theSoyuz-U, became the workhorse of the family.[2]

During the Cold War, the exact Soviet model designations were not publicly available. In the West, theUnited States Department of Defense referred to the Soyuz launcher as SL-4, whileCharles Sheldon of theLibrary of Congress devised the A-2 designation.[3] Both systems were eventually abandoned as more accurate information became available.

Production of Soyuz rockets peaked at about 60 units per year in the early 1980s. By the 21st century, the Soyuz had become the world's most frequently used space launcher, with more than 1,700 flights. Despite its age, the family has remained in service due to its comparatively low cost, high reliability, and proven performance.[4]

Soyuz / Fregat

[edit]
Main article:Fregat
Soyuz-FG erected at theBaikonur Cosmodrome launch pad 1/5 (nicknamedGagarin's Start) ahead ofSoyuz TMA-13 in October 2008.

In the early 1990s plans were made for a redesigned Soyuz with aFregat upper stage. The Fregat engine was developed byNPO Lavochkin from the propulsion module of itsPhobos interplanetary probes. Although endorsed by theRoscosmos and theRussian Ministry of Defence in 1993 and designated "Rus" as a Russification and modernization of Soyuz, and later renamed Soyuz-2, a funding shortage prevented implementation of the plan. The creation ofStarsem in July 1996 provided new funding for the creation of a less ambitious variant, the Soyuz-Fregat or Soyuz-U/Fregat. This consisted of a slightly modifiedSoyuz-U combined with the Fregat upper stage, with a capacity of up to 1,350 kilograms (2,980 lb) togeostationary transfer orbit. In April 1997,Starsem obtained a contract from theEuropean Space Agency (ESA) to launch two pairs ofCluster II plasma science satellites using the Soyuz-Fregat. Before the introduction of this new model, Starsem launched 24 satellites of theGlobalstar constellation in 6 launches with a restartableIkar upper stage, between 22 September 1999 and 22 November 1999. After successful test flights of Soyuz-Fregat on 9 February 2000 and 20 March 2000, theCluster II satellites were launched on 16 July 2000 and 9 August 2000. Another Soyuz-Fregat launched the ESA'sMars Express probe from Baikonur in June 2003.

ISS crew transport

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Between 1 February 2003 and 26 July 2005 with the grounding of the United StatesSpace Shuttle fleet, Soyuz was the only means of transportation to and from the International Space Station. This included the transfer of supplies, via Progress spacecraft, and crew changeovers. After the retirement of the Space Shuttle fleet in 2011, theUnited States space program was without any means to take astronauts into orbit, andNASA was dependent on the Soyuz to send crew into space until 2020.[5] NASA resumed crewed flights from the United States in 2020 through theCommercial Crew Development program.

Recent incidents

[edit]

A long streak of successful Soyuz launches was broken on 15 October 2002 when the uncrewedSoyuz-U launch of the Photon-M satellite fromPlesetsk fell back near the launch pad and exploded 29 seconds after lift-off. One person from the ground crew was killed and eight were injured.[citation needed]

Another failure occurred on 21 June 2005, during aMolniyamilitarycommunications satellite launch from the Plesetsk launch site, which used a four-stage version of the rocket calledMolniya-M. The flight ended six minutes after the launch because of a failure of the third stage engine or an unfulfilled order to separate the second and third stages. The rocket's second and third stages, which are identical to the Soyuz, and its payload (a Molniya-3K satellite) crashed in theUvatsky region ofTyumen (Siberia).[citation needed]

On 24 August 2011, an uncrewed Soyuz-U carrying cargo to the International Space Station crashed, failing to reach orbit. On 23 December 2011, a Soyuz-2.1b launching aMeridian 5 military communications satellite failed in the 7th minute of launch because of an anomaly in the third stage.[6]

On 11 October 2018, theSoyuz MS-10 mission to theInternational Space Station failed to reach orbit after an issue with the main booster. Thelaunch escape system was used to pull the Soyuz spacecraft away from the malfunctioning rocket. The two crew,Aleksey Ovchinin andNick Hague, followed a ballistic trajectory and landed safely over 400 km downrange from theBaikonur Cosmodrome.[citation needed]

Soyuz 2

[edit]
Main articles:Soyuz-2 andSoyuz at the Guiana Space Centre
Soyuz 2 ready to launch (2007)

The venerable Soyuz-U launcher was gradually replaced by a new version, namedSoyuz 2, which has a new digital guidance system and a highly modified third stage with a new engine. The first development version of Soyuz 2 calledSoyuz 2.1a, which is equipped with the digital guidance system, but is still propelled by an old third stage engine, started on 4 November 2004 fromPlesetsk on a suborbital test flight, followed by an orbital flight on 23 October 2006 from Baikonur. The fully modified launcher (versionSoyuz 2.1b) flew first on 27 December 2006 with theCoRoT satellite from theBaikonur Cosmodrome.

On 19 January 2005, theEuropean Space Agency (ESA) and theRoscosmos agreed to launch Soyuz ST rockets from theGuiana Space Centre.[7] The equatorial launch site allows the Soyuz to deliver 2.7 to 4.9 tonnes intoSun-synchronous orbit, depending on the third-stage engine used.[8] Construction of a new pad started in 2005 and was completed in April 2011. The pad used vertical loading common atFrench Guiana, unlike the horizontal loading used at theBaikonur Cosmodrome.[9] A simulated launch was conducted in early May 2011.[10] The first operational launch happened on 21 October 2011, bearing the first two satellites inGalileoglobal positioning system.

TheSoyuz-U andSoyuz-FG rockets were gradually replaced bySoyuz 2 from 2014 until 2019. Soyuz-U was retired in 2017,[11] while Soyuz-FG carriedastronaut crews to theISS until September 2019 (final flight,Soyuz MS-15, on 25 September 2019).

  • Soyuz-2.1b (2018)
    Soyuz-2.1b (2018)
  • From left: Soyuz-2.1v, Soyuz-2.1a, Soyuz-2.1b and Soyuz-5)
    From left: Soyuz-2.1v, Soyuz-2.1a, Soyuz-2.1b andSoyuz-5)

Variants

[edit]
Soyuz-FG launch
See also:R-7 (rocket family)

TheMolniya-M (1964–2010) was also derived from the Soyuz family.

Assembly

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Soyuz rocket assembly: the first and second stages are in the background, already joined; the third stage is in the lower left corner of the image. TheSoyuz spacecraft, covered by its launch shroud, is in the lower right corner.

The rocket is assembled horizontally in the Assembly and Testing Building. The assembled rocket is transported to the launch site in its horizontal state and then raised. This is different from the vertical assembly of, for example, theSaturn V, and is one of the features that makes Soyuz cheaper to prepare for launch. Assembling a horizontally positioned rocket is relatively simple as all modules are easily accessible. Assembling the rocket in vertical position would require a windproof high-rise hangar, which was not considered financially feasible at the time the rocket was designed, due to the failing economy of theSoviet Union.

Prelaunch

[edit]
Soyuz TMA-13 being erected at theGagarin's Start launch pad, 10 October 2008.

The entire rocket is suspended in the launch system by the load-bearing mechanisms on the strap-on boosters where they are attached to the central core. The latter rests on the nose sections of the strap-on boosters. This scheme resembles flight conditions when the strap-on boosters push the central core forward. The concept of suspending the rocket was one of the novelties introduced with the R-7/Soyuz.

Since the launch pad has been eliminated, the bottom portion of the rocket is lowered. The launch system trusses bear the wind loads. Resistance to high wind is an important feature of the launch system, as theKazakhstan steppes, where the Baikonur launch site is located, are known forwindstorms.

Launch

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ASoyuz-U on the launch pad, ahead of theApollo-Soyuz Test Project (ASTP) launch on 15 July 1975.

The engines are ignited by electrically initiated pyrotechnic flares, mounted on birch poles, which are ignited at approximately T-20 seconds, a few seconds before fuel components (liquid oxygen and kerosene-based liquids) are introduced into the combustion chamber.[12] This sequence rarely fails due to its simplicity.[13] During launch, the support booms track the movement of the rocket. After the support boom heads emerge from the special support recess in the nose sections of the strapons, the support booms and trusses disconnect from the rocket air-frame, swiveling on the support axes and freeing the way for the rocket to lift off. During launch, the rocket and the launch facility form a single dynamic system.[clarification needed]

When the strap-on booster engines stop, the boosters fall away, providing non-impact separation. If the skies are clear, ground observers can see aKorolev cross formed by the falling boosters.

Fairings used for uncrewed missions

[edit]

The Soyuzlaunch vehicle is used for various Russian uncrewed missions and is also marketed by Starsem for commercial satellite launches. Presently the following fairing types are used:

Progress is the cargo spacecraft for uncrewed missions to the ISS and previously toMir. The spacecraft uses a dedicated platform and fairing and can be launched with either Soyuz-U, Soyuz-FG or Soyuz-2.

A-type fairing is used for commercial launches.

S-type fairing is used for commercial launches by Starsem. The fairing has external diameter of 3.7 m and a length of 7.7 m. The Fregat upper stage is encapsulated in the fairing with the payload and a payload adapter/dispenser.[14] S-type fairing along with Fregat upper stage were used to launch the following spacecraft:Galaxy 14,GIOVE A,Mars Express,AMOS-2,Venus Express,Cluster.[15]

SL-type fairing is used for commercial launches by Starsem. The fairing has external diameter of 3.7 m and a length of 8.45 m. The Fregat upper stage is encapsulated in the fairing with the payload and a payload adapter/dispenser.[16] SL-type fairing along with Fregat upper stage were used to launch the following spacecraft:CoRoT.

ST-type fairing is used for commercial launches by Starsem. Its external diameter is 4.1 m and its length is 11.4 m. It can be used with the Soyuz-2 only, because older analog control system cannot cope with aerodynamic instability introduced by a fairing this large. This carbon-plastic fairing is based on the proven configuration used for Arianespace'sAriane 4 vehicles, with its length increased by approximately one additional meter.[17] The fairing has been developed and is being manufactured byTsSKB-Progress in accordance with the requirements of a customer (Starsem). This is the only fairing type offered by Starsem/Arianespace for launches from Kourou.[18]Progress M-UM is the only Progress Spacecraft that was launched while being enclosed in a ST fairing.

Stages

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Exploded plan of Soyuz FG rocket
Exploded plan of Soyuz FG rocket

First stage

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The first stage hauling the Soyuz TMA-9 crew up to the ISS, 2006.

The first stage of Soyuz rockets consists of four identical conical liquid booster rockets strapped to the second stage core. These boosters are also calledBlok-B, V, G, and D.[a] Each engine has four main combustion chambers and twovernier thruster combustion chambers for attitude control. The engine is pump-fed by a hydrogen peroxide gas generator. Propellant tanks are pressurized using liquid nitrogen vaporization.[19]

Statistics (each of 4 boosters):

  • Height: 19.6 metres (64 feet 4 inches)
  • Diameter: 2.68 metres (8 feet 10 inches)
  • Empty mass: 3,784 kilograms (8,342 lb)
  • Gross mass: 43,400 kilograms (95,700 lb)
  • Propellant mass: 39,160 kilograms (86,330 lb)
    • Oxidizer load (liquid oxygen): 27,900 kilograms (61,500 lb)
    • Fuel load (RP-1): 11,260 kilograms (24,820 lb)
  • Powered by: 1 ×RD-107A
  • Maximum thrust:
    • At sea level: 838.5kilonewtons (188,500 lbf)
    • In vacuum: 1,021.3 kilonewtons (229,600 lbf)
  • Specific impulse:
    • At sea level: 262seconds (2.57 km/s)
    • In vacuum: 319 seconds (3.13 km/s)
  • Burn time: 118 seconds
  • Throttling: two-level
  • Stage separation:Pyrotechnic fastener/springs/reaction nozzle

Second stage

[edit]
Here the four first-stage boosters fall away (Soyuz TMA-12), creating a cross smoke pattern in the sky, also known as aKorolev cross.

The Soyuz booster's second stage, also calledBlok-A, is a single, generally cylindrical stage with one motor at the base, activated alongside the first-stage boosters. Like each first-stage booster, it also has four combustion chambers but with four (instead of two) vernier thruster combustion chambers for attitude control. The engine is pump-fed by a hydrogen peroxide gas generator. Propellant tanks are pressurized using liquid nitrogen vaporization. The second stage tapers toward the bottom, allowing the four first-stage rockets to fit more closely together.

Statistics:

  • Height: 27.1 metres (88 feet 11 inches)
  • Diameter: 2.95 metres (9 feet 8 inches)
  • Empty mass: 6,545 kilograms (14,429 lb)
  • Gross mass: 99,765 kilograms (219,944 lb)
  • Propellant mass: 90,100 kilograms (198,600 lb)
    • Oxidizer load (liquid oxygen): 63,800 kilograms (140,700 lb)
    • Fuel load (RP-1): 26,300 kilograms (58,000 lb)
  • Powered by: 1 ×RD-108A
  • Maximum thrust:
    • At sea level: 792.5 kilonewtons (178,200 lbf)
    • In vacuum: 990.2 kilonewtons (222,600 lbf)
  • Specific impulse:
    • At sea level: 255 seconds (2.50 km/s)
    • In vacuum: 319 seconds (3.13 km/s)
  • Burn time: 286 seconds
  • Throttling: one-level
  • Stage separation: Pyrotechnic fastener/hot staging

Third stage

[edit]
One of the common payloads of the Soyuz rocket family, a Soyuz spacecraft. This one is forApollo Soyuz Test Project, an international docking mission withApollo spacecraft of the United States.

There are two variant upper stages in use, theBlok-I (used on theSoyuz 2.1a) and theImproved Blok-I (used on theSoyuz 2.1b).[20]

Statistics:

  • Height: 6.7 metres (22 feet 0 inches)
  • Diameter: 2.66 metres (8 feet 9 inches)
  • Empty mass: 2,355 kilograms (5,192 lb)
  • Gross mass: 27,755 kilograms (61,189 lb)
  • Propellant mass: 25,400 kilograms (56,000 lb)
    • Oxidizer load (liquid oxygen): 17,800 kilograms (39,200 lb)
    • Fuel load (RP-1): 7,600 kilograms (16,800 lb)
  • Blok-I powered by: 1 ×RD-0110 with four main combustion chambers and four vernier thrusters combustion chambers for attitude control. The engine is pump-fed by using gas pressure generated by the vernier thrusters. The propellant tanks are pressurized with oxygen vaporization and generator gases.
    • Maximum thrust: 297.9 kilonewtons (67,000 lbf)
    • Specific impulse: 325 seconds (3.19 km/s)
    • Chamber pressure 6.8 MPa (986 psi)
    • Burn time: 250 seconds
  • Improved Blok-I powered by: 1 ×RD-0124 with four main combustion chambers, each gimbaling in one axis for attitude control. The engine is pump-fed by using a closed-cycle gas generator. The propellant tanks are pressurized with helium vaporization.
    • Maximum thrust: 297.9 kilonewtons (67,000 lbf)
    • Specific impulse: 359 seconds (3.52 km/s)
    • Chamber pressure 16.2 MPa (2350 psi)
    • Burn time: 270 seconds

See also

[edit]

Notes

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  1. ^This is a transliteration of the second through fifth letters of the Cyrillic alphabet (Б, В, Г, Д). The English translation is Block B, C, D and E.

References

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  1. ^The Great Soviet Cosmonaut Conspiracy - Soyuz Conspiracy - Timeline
  2. ^""Soyuz" - series launch vehicles". Samara Space Centre. Archived from the original on 7 February 2012. Retrieved29 March 2013.
  3. ^Lardier, Christian; Barensky, Stefan (12 March 2013).The Soyuz Launch Vehicle: The Two Lives of an Engineering Triumph. Springer Science & Business Media. pp. 233–.ISBN 978-1-4614-5459-5.
  4. ^"Soyuz launch vehicle: The most reliable means of space travel".European Space Agency. 29 March 2013.
  5. ^Clark, Stephen (27 May 2014)."NASA's latest Soyuz seat procurement may be its last". Spaceflight Now. Retrieved29 May 2014.
  6. ^Amos, Jonathan (23 December 2011)."Another Soyuz rocket launch fails". BBC News. Retrieved29 March 2013.
  7. ^"Closer ties between ESA and Russia". European Space Agency. 19 January 2005. Retrieved29 March 2013.
  8. ^"Soyuz at the European Spaceport"(PDF). European Space Agency. November 2007. Retrieved29 March 2013.
  9. ^"Soyuz launch site ready for first flight". European Space Agency. 1 April 2011. Retrieved29 March 2013.
  10. ^"First Soyuz almost ready for launch from French Guiana". European Space Agency. 4 May 2011. Retrieved29 March 2013.
  11. ^Gebhardt, Chris (21 February 2017)."Longest-serving rocket in history bids farewell with Progress MS-05 launch". NasaSpaceFlight.com.
  12. ^Zak, Anatoly (17 March 2016)."Russia Actually Lights Rockets With an Oversized Wooden Match". Popular Mechanics. Retrieved11 August 2018.
  13. ^"Soyuz Rocket suffers rare Abort at Ignition – Soyuz | Resurs-P No.3 |Spaceflight101". spaceflight101.com. 12 March 2016. Retrieved4 December 2017.
  14. ^"Soyuz Launch Vehicle". Starsem. Retrieved29 March 2013.
  15. ^"Carrier rocket Soyuz-FG with RB Frigate". federalspace.ru. Archived from the original on 6 December 2007. Retrieved29 March 2013.
  16. ^"Arianespace and Starsem to orbit COROT"(PDF). Starsem. Retrieved29 March 2013.
  17. ^"Soyuz: Overview". Arianespace. Retrieved29 March 2013.
  18. ^"Soyuz from the Guiana Space Centre: User's Manual"(PDF). Arianespace. June 2006. Archived fromthe original(PDF) on 13 August 2012. Retrieved29 March 2013.
  19. ^Soyuz at the Guiana Space Centre User's Manual Issue 2(PDF). Arianespace. March 2012. p. 1-6. Retrieved26 November 2024.
  20. ^Soyuz at the Guiana Space Centre User's Manual Issue 1(PDF). Arianespace. June 2006. p. 1-7. Archived fromthe original(PDF) on 27 September 2007. Retrieved26 November 2024.

Further reading

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  • International Reference Guide to Space Launch Systems, Third Edition, Iaskowitz, Hopkins, and Hopkins ed., 1999, Reston, Virginia, AIAA Publications.ISBN 1-56347-353-4

External links

[edit]
Main topics
Past missions
(by spacecraft type)
Soyuz 7K-OK (1966–1970)
Soyuz 7K-L1 (1967–1970)
(Zond lunar programme)
Soyuz 7K-L1E (1969–1970)
Soyuz 7K-LOK (1971–1972)
Soyuz 7K-OKS (1971)
Soyuz 7K-T (1972–1981)
Soyuz 7K-TM (1974–1976)
Soyuz 7K-S (1974–1976)
Soyuz-T (1978–1986)
Soyuz-TM (1986–2002)
Soyuz-TMA (2002–2012)
Soyuz-TMA-M (2010–2016)
Soyuz MS (2016–present)
Current missions
Future missions
Uncrewed missions are designated asKosmos instead ofSoyuz; exceptions are noted "(uncrewed)".
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  • This template lists historical, current, and future space rockets that at least once attempted (but not necessarily succeeded in) an orbital launch or that are planned to attempt such a launch in the future
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