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Soyuz-U

From Wikipedia, the free encyclopedia
Soyuz rocket design variant
This article is about the Soyuz-U rocket. For other Soyuz variants, seeSoyuz (rocket family).

Soyuz-U
A Soyuz-U on the launchpad for theSoyuz 18 mission in 1975
FunctionMedium-lift launch vehicle
ManufacturerTsSKB-Progress
Country of originSoviet Union · Russia
Size
Height
  • Soyuz-U: 50.7 m (166 ft 4 in)[1]
  • Soyuz-U/Ikar: 47.4 m (155 ft 6 in)[2]
  • Soyuz-U/Fregat: 42.5 m (139 ft 5 in)[3]
Diameter10.3 m (33 ft 10 in)
Mass
  • Soyuz-U: 313,000 kg (690,000 lb)[1]
  • Soyuz-U/Ikar: 305,000 kg (672,000 lb)[2]
  • Soyuz-U/Fregat: 308,000 kg (679,000 lb)[3]
Stages3 or 4
Capacity
Payload toLEO
Mass
Associated rockets
FamilyR-7 (Soyuz)
Based on
Derivative workSoyuz-U2 · Soyuz-FG
Launch history
StatusRetired
Launch sites
Total launches
  • 786:
  •    U: 776[4]
  •    U/Fregat: 4[5]
  •    U/Ikar: 6[6]
Success(es)765
Failure(s)21[4]
Notable outcome(s)Soyuz T-10a[a]
First flight18 May 1973[7]
Last flight22 February 2017 (Progress MS-05)
Carries passengers or cargo
Boosters (First stage) – Block B, V, G & D[b][3]
No. boosters4
Height19.6 m (64 ft 4 in)
Diameter2.68 m (8 ft 10 in)
Empty mass3,800 kg (8,400 lb)
Gross mass43,400 kg (95,700 lb)
Powered by1 ×RD-117
Maximum thrustSL: 838.5 kN (188,500 lbf)
vac: 1,021.3 kN (229,600 lbf)
Specific impulseSL: 262 s (2.57 km/s)
vac: 319 s (3.13 km/s)
Burn time118 seconds
PropellantLOX/RG-1
Second stage (core) – Block A[3]
Height27.10 m (88 ft 11 in)
Diameter2.95 m (9 ft 8 in)
Empty mass6,550 kg (14,440 lb)
Gross mass99,500 kg (219,400 lb)
Powered by1 ×RD-118
Maximum thrustSL: 792.5 kN (178,200 lbf)
vac: 990.2 kN (222,600 lbf)
Specific impulseSL: 255 s (2.50 km/s)
vac: 319 s (3.13 km/s)
Burn time290 seconds
PropellantLOX/RG-1
Third stage – Block I[3]
Height6.70 m (22 ft 0 in)
Diameter2.66 m (8 ft 9 in)
Empty mass2,410 kg (5,310 lb)
Gross mass25,200 kg (55,600 lb)
Powered by1 ×RD-0110
Maximum thrust297.9 kN (67,000 lbf)
Specific impulse325 s (3.19 km/s)
Burn time270 seconds
PropellantLOX/RG-1
Fourth stage (optional) –Fregat[8]
Height1.5 m (4 ft 11 in)
Diameter3.35 m (11.0 ft)
Empty mass930 kg (2,050 lb)
Propellant mass5,250 kg (11,570 lb)
Powered by1 ×S5.92
Maximum thrust19.85 kN (4,460 lbf)
Specific impulse333.2 s (3.268 km/s)
Burn timeUp to 1,100 seconds (up to 7 starts)
PropellantN2O4 /UDMH
Fourth stage (optional) –Ikar[9][2]
Height2.56 m (8 ft 5 in)
Diameter2.72 m (8 ft 11 in)
Empty mass820 kg (1,810 lb)
Gross mass3,164 kg (6,975 lb)
Propellant mass2,310 kg (5,090 lb)
Powered by1 ×S5.144
Maximum thrust2.943 kN (662 lbf)
Specific impulse326 s (3.20 km/s)
Burn timeUp to 600 seconds (up to 50 starts)
PropellantN2O4 /UDMH

Soyuz-U (GRAU index: 11A511U) was a Soviet and later Russian expendablemedium-lift launch vehicle designed by theTsSKB design bureau and constructed at the Progress factory inSamara, Russia. TheU designation stands forunified, as the launch vehicle was the replacement for both theVoskhod rocket and the originalSoyuz rocket. The Soyuz-U is part of theR-7 rocket family, which evolved from theR-7 Semyorka, anintercontinental ballistic missile.

The first Soyuz-U flight took place on 18 May 1973, carrying as its payloadKosmos 559, aZenit military surveillance satellite.[7] The final flight of a Soyuz-U rocket took place on 22 February 2017, carryingProgress MS-05 to theInternational Space Station.

Soyuz-U was in use continuously for almost 44 years. Production of R-7 derived launch vehicles peaked in the late 1970s-early 1980s at 55–60 a year. Soyuz-U held the world record of highest launch rate in a yearin 1979 with 47 flights until this was beaten by SpaceX'sFalcon 9 in 2022.[10][11] Over its operational lifetime, the Soyuz-U variant flew a total of 786 missions, another world record. Soyuz-U has also been one of the most reliable launchers, with a success rate of97.3%.

Development

[edit]

Theoriginal Soyuz rocket, introduced in 1966, represented the first attempt to standardize the R-7 design. It was largely identical to theMolniya booster but omitted the fourth stage. Two variants of the original Soyuz were produced, with at least three additional variants planned but ultimately canceled.

By the mid-1970s, the Soviet Union was operating a wide range of R-7 variants, including the Molniya,Voskhod, and variousVostok models. To address this fragmentation, the Soyuz-U was introduced as a unified platform. The "U" stood for "unified," as it replaced both the Voskhod and original Soyuz rockets. This model featured an upgraded core with enhancedRD-117/118 engines to mitigate issues like in-flight vibration and combustion instability.[12][13]

Complete adoption of the Soyuz-U was not achieved until 1977, when the remaining stock of the original Soyuz boosters was depleted. However, despite the move toward standardization, some variants persisted. TheVostok-2M andMolniya-M continued to serve specialized roles, launching satellites into higher orbits until 1991 and 2010, respectively.

Versions

[edit]

Two versions of Soyuz-U were fitted with an additional upper stage:

  • Soyuz-U/Ikar with theIkar upper stage, produced byProgress is used to deliver various payloads with masses of 750 to 3,920 kg (1,650 to 8,640 lb) to heights of 250 to 1,400 km (160 to 870 mi). The performance of the Ikar upper stage is lower than that of the Fregat upper stage, but it offers more precise maneuvering and longer autonomous operation. This version was launched six times in 1999, carrying fourGlobalStar satellites on each mission.[6] The Ikar was replaced by the improvedVolga upper stage which remains in use with the Soyuz-2.
  • Soyuz-U/Fregat with theFregat upper stage, developed and produced byLavochkin flew four times in 2000.[5] The Fregat upper stage was subsequently flown regularly atopSoyuz-FG andSoyuz-2 boosters.

An older variant of Soyuz-U, theSoyuz-U2 launcher, first flown in 1982, had the same hardware as the basic Soyuz-U. Instead of standardRP-1, it used a high energy, synthetic version,Syntin, as the first stage fuel. This variant, mainly used to transport crew and cargo to theMir space station, last flew in 1995, after production of Syntin ended due to cost reasons.

Soyuz-U was the basic platform for the development of theSoyuz-FG variant, which used an all-new first stage and took over crew transport to theISS in 2002. Since 2013, both Soyuz-U and Soyuz-FG are gradually being replaced by the modernizedSoyuz-2 launch vehicle.

Human spaceflight

[edit]

The first use of a Soyuz-U to launch acrewed mission took place 2 December 1974, when theSoyuz 16 crew was launched in preparation for theApollo–Soyuz Test Project (ASTP).Soyuz 19, which as part of the ASTP docked with the lastApollo spacecraft ever flown, was also launched by a Soyuz-U rocket.[7]

On 6 July 1976, a Soyuz-U launchedSoyuz 21, which took a crew of two to theSalyut 5 space station. Many subsequent space station crews were launched on Soyuz-U launchers. The final crewed mission to use the Soyuz-U wasSoyuz TM-34, aSoyuz ferry flight to theInternational Space Station.

A spectacular accident occurred on 26 September 1983, when the launcher for theSoyuz T-10a mission was destroyed by fire on the launch pad. The crew was saved by activation of thelaunch escape system a few seconds before the explosion.

Missions after 2000

[edit]

From 2000 until its retirement in 2017, Soyuz-U vehicles were used by theRussian Federal Space Agency primarily to launchProgress-M robotic cargo spacecraft on resupply missions to theInternational Space Station (ISS).

Although the Soyuz-U was generally reliable, occasional failures occurred, most of them on launches of Zenit and Yantar reconnaissance satellites. As with all Soviet/Russian launch vehicles, the 11A511U featured the AVD malfunction detection system which would terminate engine thrust in-flight if it detected a deviation from the booster's normal performance levels and on Soyuz launches also activate the launch escape system. The flight termination command could not be sent until 20 seconds into launch so the booster wouldn't fall onto or around the launch complex and the AVD could not generate a flight termination command until eight seconds to ensure the booster had entered stable mainstage operation. On June 18, 1987, a launch of a Resurs satellite from Plesetsk ended disastrously when the Blok D strap-on LOX turbopump disintegrated at T+6 seconds due to ingested debris. The booster crashed near the pad, badly damaging it and putting it out of use for 18 months. During investigation into the mishap, it was concluded that the launch would not have been survivable had it been manned because the failure occurred before the AVD system could have activated, and thus the launch escape system would not have worked on a manned launch.

It was also concluded that eight seconds was excessive and the booster would reach mainstage operation by about T+1.6 seconds; the AVD system had been designed in the late 1950s when only a few R-7 prototypes had flown and there was little flight data to go by. The AVD was redesigned to be able to issue a flight termination command at 1.6 seconds, which of course would still be blocked until T+20 seconds.

On July 27, 1988, the first R-7 vehicle with the redesigned AVD system launched from Plesetsk with another Resurs satellite. The AVD issued an erroneous shutdown command at T+1.6 seconds. The booster lifted and flew until T+20 seconds when the shutdown command was unblocked and terminated engine thrust, causing it to fall near LC-43/4 and severely damage it. An investigation into the mishap found that the new AVD system had a faulty circuit layout.

TheOctober 2002 launch of a Foton satellite crashed near the pad atPlesetsk after theBlok D strap-on booster suffered an engine malfunction. One person on the ground was killed. The Blok D experienced an abnormally slow thrust rise at ignition followed by a decay in performance starting at T+4 seconds. The AVD system sensed the drop in Blok D performance and issued the flight termination command at T+5 seconds but it was blocked until T+20 seconds. The Blok D shut down completely and broke off the stack at T+8 seconds. The booster continued to climb but started deviating from its flight path due to the unbalanced thrust. The flight termination command was unblocked at T+20 seconds and the core and remaining strap-ons shut down. The booster impacted the ground at T+41 seconds as a crowd of 300 spectators watched. Six Russian military servicemen were injured and one later died of his injuries. A building used to produce compressed air and nitrogen was also badly damaged. Investigation into the mishap found that the Blok D's hydrogen peroxide pump had stopped working due to ingested debris.

A Soyuz-U mission failed to launchProgress M-12M to the ISS on 24 August 2011, when the upper stage experienced a problem and broke up overSiberia. It was the first time a Progress spacecraft had failed to reach orbit. Another cargo ship,Progress MS-04, was lost on 1 December 2016 shortly after launch, likely due to a problem with the third stage of the Soyuz-U.

In April 2015, Soyuz-U was declared obsolete. Its production was stopped and the rocket was scheduled for retirement after launching the remaining vehicles with Progress cargo ships.[14] The final flight wasProgress MS-05, which launched from theBaikonur Cosmodrome on 22 February 2017, 05:58:33 UTC.[15]

Replacement

[edit]

The modernizedSoyuz 2 was introduced in 2004, adding several key enhancements, including improved engines along with digital flight control and telemetry systems, enabling launches from fixed platforms and the use of large payload fairings. The analogue flight control systems of the Soyuz-U and FG limited the ability of the launch vehicle to adjust its trajectory in-flight, requiring that the rocket be "aimed" before takeoff by a complex rotating launchpad. Long and wide payload fairings also introduced too much aerodynamic instability for the old analog system to handle, limiting the vehicle's potential to launch increasingly larger commercial satellites.

After several years of development, flight tests and concurrent use, the Soyuz 2 replaced the Soyuz-U in 2017 the Soyuz-FG in 2019, and launched its first crewed mission in 2020.[16][17]

Notes

[edit]
  1. ^In 1983, during flight Soyuz T-10a, a rocket erupted in fire on the launch pad before the end of the countdown. The launch escape system pulled the crew to safety six seconds before the rocket exploded. It is not counted in the list of launches or in-flight failures.
  2. ^This is a transliteration of the second through fifth letters of the Cyrillic alphabet (Б, В, Г, Д). The English translation is Block B, C, D & E.

References

[edit]
  1. ^ab"Soyuz-U".Archived from the original on 11 December 2016. Retrieved19 March 2022. Astronautix.com
  2. ^abc"Soyuz 11A511U / Ikar".Astronautix.com. Retrieved10 December 2024.
  3. ^abcde"Soyuz-U User's Manual"(PDF). Starsem. Retrieved11 March 2016.
  4. ^abKrebs, Gunter."Soyuz-U (11A511U)".Gunter's Space Page. Retrieved22 February 2017.
  5. ^abKrebs, Gunter."Soyuz-U Fregat (11A511U)".Gunter's space page. Retrieved7 May 2016.
  6. ^abKrebs, Gunter."Soyuz-U Ikar (11A511U)".Gunter's space page. Retrieved7 May 2016.
  7. ^abcMark Wade (26 March 2001)."Soyuz 11A511U". Friends and Partners. Archived fromthe original on 4 March 2016. Retrieved7 January 2009.
  8. ^Конструкция разгонного блока "Фрегат".NPO Lavochkin (in Russian). Archived fromthe original on 26 December 2015. Retrieved10 March 2016.
  9. ^"IKAR Upper Stage". TsSKB-Progress. Retrieved21 December 2015.
  10. ^@elonmusk (20 October 2022)."Congrats to @SpaceX team on 48th launch this year! Falcon 9 now holds record for most launches of a single vehicle type in a year" (Tweet) – viaTwitter.
  11. ^"Soyuz-FG on penultimate flight delivers three new crewmembers for ISS".NASASpaceFlight.com. 20 July 2019. Retrieved21 October 2022.
  12. ^Soyuz at the Guiana Space Centre User’s Manual Issue 1(PDF). Arianespace. June 2006. p. 1-4. Archived fromthe original(PDF) on 27 September 2007. Retrieved26 November 2024.
  13. ^"ЖРД РД-107 и РД-108 и их модификации" [RD-107 and RD-108 and their modifications] (in Russian). Retrieved19 February 2024.
  14. ^Nowakowski, Tomasz (30 June 2015)."All eyes on Progress: Russian spacecraft to deliver supplies to ISS".Spaceflight Insider. Archived fromthe original on 21 April 2016. Retrieved6 May 2016.
  15. ^Chris Gebhardt (21 February 2017)."Longest-serving rocket in history bids farewell with Progress MS-05 launch". NasaSpaceFlight.com.
  16. ^Zak, Anatoly (1 June 2011)."Soyuz-2 to replace its predecessors". RussianSpaceWeb.com.
  17. ^"Alexander Kirilin: "We are working on three rocket"". Volzkhskaya Kommuna. 1 June 2011. Archived fromthe original on 19 March 2012. Retrieved13 July 2011.

External links

[edit]
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