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Skiving orscarfing is the process of cutting material off in slices, usuallymetal, but alsoleather orlaminates. Skiving can be used instead ofrolling the material to shape when the material must not bework hardened, or must not shed minute slivers of metal later which is common incold rolling processes. It can also be used to create fins on a block of metal, not shaving the part entirely off.
In metalworking, skiving can be used to remove a thin dimension of material or to create thin slices in an existing material, such asheat sinks where a large amount of surface area is required relative to the volume of the piece of metal.
The process involves moving the material past precision-profiled tools made to an exact shape, or past plaincutting tools. The tools are typically made oftungsten carbide-based compounds. It requires a minimum material feed rate to cut successfully. At speeds below those of metalplaning or about 10 meters/minute (33 feet/minute), the skiving tools can be vibrated at high frequency to increase the relative speed between the tool and workpiece.
In early machines, it was necessary to precisely position the strip relative to the cutting tools, but newer machines use a floating suspension technology which enables tools to locate by material contact. This allows mutual initial positioning differences up to approximately 12 mm (0.47 in) followed by resilient automatic engagement.
Products using this technology directly are automotive seatbelt springs, largepower transformer winding strips,rotogravure plates, cable andhose clamps,gas tank straps, and window counterbalance springs. Products using the process indirectly are tubes and pipes where the edge of the strip is accuratelybeveled prior to being folded into tubular form andseam welded. The beveled edges enable pinhole free welds.
Another metal skiving application is forhydraulic cylinders, where a round and smoothcylinder bore is required for proper actuation. Several skiving knives on a round tool pass through abore to create a perfectly round hole. Often, a second operation ofroller burnishing follows tocold-work the surface to a mirrorfinish. This process is common among manufacturers of hydraulic and pneumatic cylinders.[1] Compared to honing, skiving and roller burnishing is faster.
Skiving can be applied togear cutting, where internal gears are skived with a rotary cutter (rather thanshaped orbroached) in a process analogous to thehobbing of external gears.[2]
Skiving is also used for the manufacturing ofheat sinks for PC cooling products. A PC cooler created by skiving has the benefit that the heat sink base and fins are created from a single piece of material (copper or aluminum), providing improved heat dissipation and heat transfer from base to fins. Additionally, the skiving process also increases the roughness of the fins. Unlike the underside of a heat sink, which needs to be smooth for maximum contact area with the heat source, the fins benefit from this roughness because it increases the fins' surface area on which to dissipate heat into the air. The fins may be made much thinner and closer together than byextrusion or formed sheet processes, which can offer greater heat transfer in high-performancewaterblocks forwater cooling.