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Refinery

From Wikipedia, the free encyclopedia
(Redirected fromRefineries)
Production facility for processing raw materials
For other uses, seeRefinery (disambiguation).
Shell Haven Oil Refinery

Arefinery is a production facility composed of a group ofchemical engineeringunit processes andunit operationsrefining certain materials or convertingraw material into products of value.

Types of refineries

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Different types of refineries are as follows:

A typical oil refinery

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Main article:Oil refinery

The image below is a schematicflow diagram of a typical oil refinery depicting various unit processes and the flow of intermediate products between the inletcrude oil feedstock and the final products. The diagram depicts only one of the hundreds of different configurations. It does not include any of the usual facilities providing utilities such as steam, cooling water, and electric power as well asstorage tanks for crude oil feedstock and for intermediate products and end products.[2][3][4][5][6]

Schematic flow diagram of a typical oil refinery

Natural gas processing plant

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Main article:Natural gas processing

The image below is a schematicblock flow diagram of a typical natural gas processing plant. It shows various unit processes converting raw natural gas into gas pipelined to end users.

The block flow diagram also shows how processing of the raw natural gas yields byproduct sulfur, byproduct ethane, and natural gas liquids (NGL) propane, butanes and natural gasoline (denoted as pentanes +).[7][8][9][10][11]

Schematic flow diagram of a typical natural gas processing plant

Sugar refining

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Sugar is generally produced fromsugarcane orsugar beets. As the global production of sugar from sugarcane is at least twice the production from sugar beets, this section focuses on sugarcane.[12]

Milling

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Main article:Sugar mill
Harvested sugar cane ready for processing

Sugarcane is traditionally refined into sugar in two stages. In the first stage, raw sugar is produced by the milling of harvested sugarcane. In a sugar mill, sugarcane is washed, chopped, and shredded by revolving knives. The shredded cane is mixed with water and crushed. The juices (containing 10-15 percentsucrose) are collected and mixed withlime to adjustpH to 7, prevent decay intoglucose andfructose, and precipitate impurities. The lime and other suspended solids are settled out, and the clarified juice is concentrated in amultiple-effect evaporator to make a syrup with about 60 weight percent sucrose. The syrup is further concentrated undervacuum until it becomessupersaturated and is then seeded withcrystalline sugar. Upon cooling, sugar crystallizes out of the syrup.Centrifuging then separates the sugar from the remaining liquid (molasses). Raw sugar has a yellow to brown color. Sugar is sometimes consumed locally at this stage but usually undergoes further purification.[13]Sulfur dioxide is bubbled through the cane juice subsequent to crystallization in a process known as "sulfitation". This process inhibits color forming reactions and stabilizes the sugar juices to produce "mill white" or "plantation white" sugar.

The fibrous solids, calledbagasse, remaining after the crushing of the shredded sugarcane are burned for fuel which helps a sugar mill to become self-sufficient in energy. Any excess bagasse can be used for animal feed, to produce paper, or burned to generate electricity for the local power grid.

Refining

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Main article:Sugar refinery
Sugar refinery inArabi, Louisiana, United States

The second stage is often executed in heavy sugar-consuming regions such asNorth America,Europe, andJapan. In the second stage, white sugar is produced that is more than 99 percent puresucrose. In such refineries, raw sugar is further purified byfractional crystallization.

References

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  1. ^A HISTORY OF METALLURGY, 2nd edition, 1992, R. F. Tylecote,ISBN 1-902653-79-3, p.126
  2. ^Gary, J.H. & Handwerk, G.E. (1984).Petroleum Refining Technology and Economics (2nd ed.). Marcel Dekker, Inc.ISBN 0-8247-7150-8.
  3. ^Guide to RefiningArchived 2006-08-08 at theWayback Machine fromChevron Oil's website
  4. ^Refinery flowchartArchived 2006-06-28 at theWayback Machine fromUniversal Oil Products' website
  5. ^An example flowchartArchived 2005-12-22 at theWayback Machine of fractions from crude oil at a refinery
  6. ^Gunter Alfke, Walther W. Irion & Otto S. Neuwirth (2007). "Oil Refining".Ullmann's Encyclopedia of Industrial Chemistry.doi:10.1002/14356007.a18_051.pub2.ISBN 978-3527306732.
  7. ^Natural Gas Processing: The Crucial Link Between Natural Gas Production and Its Transportation to MarketArchived 2011-03-04 at theWayback Machine
  8. ^Example Gas Plant Flow Diagram
  9. ^From Purification to Liquefaction Gas ProcessingArchived 2010-01-15 at theWayback Machine
  10. ^Feed-Gas Treatment Design for the Pearl GTL Project
  11. ^Benefits of integrating NGL extraction and LNG liquefaction
  12. ^Hubert Schiweck; Margaret Clarke; Günter Pollach (2007). "Sugar".Ullmann’s Encyclopedia of Industrial Chemistry. Weinheim: Wiley-VCH.doi:10.1002/14356007.a25_345.pub2.ISBN 978-3527306732.
  13. ^Shore, M.; Broughton, N.W.; Dutton, J.V.; Sissons, A. (1984)."Factors affecting white sugar colour"(PDF).Sugar Technology Reviews.12:1–99.
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