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OCP Group

From Wikipedia, the free encyclopedia
Moroccan state-owned phosphate company

OCP Group
IndustryPhosphates, Chemicals
Founded1920
Headquarters,
Key people
Mostafa Terrab (Chairman)
RevenueIncrease US$11 billion (2022)
Increase US$1.6 billion dollars (2022)
OwnerMoroccan State (94.12%)
Banque Populaire (5.88%)[1]
Number of employees
≈ 32,000
SubsidiariesMining & processing
Phosboucraâ
Prayon
Euro Maroc Phosphore
Jorf Fertilizer Company
Indo Maroc Phosphore
Pakistan Maroc Phosphore
Zuari Maroc Phosphates Limited
Paradeep Phosphates Limited
International & trading
OCP International
OCP Fertilizantes
OCP de Argentina
OCP do Brazil
Black Sea Fertilizer Trading Company
OCP Africa
Engineering & Consulting
Jacobs Engineering S.A
OCP Solutions
OCP Maintenance Solutions
Teal Technology Services
Transportation Engineering and Management Consultants
DuPont OCP Operations Consulting
Ecosystem Development
Société d'Aménagement et de Développement Vert
Société d'Aménagement et de Développement de Mazagan
OCP Innovation Fund for Agriculture
Fondation OCP
Fondation Phosboucraâ
Websiteocpgroup.ma

OCP Group (formerly Office Chérifien des Phosphates) is aMoroccanstate-ownedphosphate rock miner,phosphoric acid manufacturer andfertilizer producer.[2][3] Founded in 1920, the company has grown to become the world's largest producer ofphosphate and phosphate-based products and it is one of the largest phosphate,fertilizer,chemicals, andmineral industrial companies in the world by revenue.[4][5][6][7]

OCP has access to more than 70% of the world's phosphate rock reserves.[8] Initially amining company, OCP diversified in 1965 to become a phosphate processor, making it the world's largest fertilizer manufacturer.[9] The company holds a 31% market share of the world phosphate product market.[7]

The Group employs nearly 17,000 people in Morocco, along with staff in several international subsidiaries.[10] In 2024, it generated revenues of US $9.76 billion.[11]

History

[edit]

Origins

[edit]

The OCP Group was founded inMorocco in 1920 as the Office Chérifien des Phosphates following Royal Decree. Mining production began in 1921, when it began extracting phosphate rock at its first mine inKhouribga. Transportation of the phosphate to the port ofCasablanca also started in 1921, allowing the first export of phosphate that year. Subsequently, OCP launched other mining sites inYoussoufia in 1931 and inBenguerir in 1976, and launched chemical production in Safi in 1965, and inJorf Lasfar in 1984.[12]

Ownership

[edit]

In 2008, the OCP Group became a limited company.[13][14] Currently 95% of the OCP Group is owned by the Moroccan state and 5% byBanque Centrale Populaire investment funds.[15][14]

Corporate timeline

[edit]
  • 1920 Office Chérifien des Phosphates founded
  • 1921 Launch of mining production in Khouribga
  • 1931 Launch of mining production in Youssoufia
  • 1965 Launch of chemical production in Safi
  • 1976 Acquisition of 65% of Phosboucraa
  • 1980 Launch of mining production at Benguerir site
  • 1984 Launch of chemical production at Jorf Lasfar
  • 1996 Construction of purified phosphoric acid plant launched in Jorf Lasfar
  • 2002 OCP becomes sole owner of Phosboucraa
  • 2006 Office Chérifien des Phosphates becomes OCP
  • 2008 Transformation of Office Chérifien des Phosphates into a Corporation (OCP S.A)
  • 2011 Joint Venture withJacobs Engineering
  • 2013 Joint Venture withDuPont de Nemours
  • 2014 Launch of the Slurry Pipeline between Khouribga and Jorf Lasfar
  • 2016 Creation of OCP Africa
  • 2017 Inauguration ofUniversity Mohammed VI Polytechnic
  • 2018 Joint Venture withIBM

In 2007, the OCP Group set itself a target to triple its production of fertilizers by 2020.

The OCP Group plays an important economic and social role in Morocco. The value of phosphates and their derivatives represented nearly a quarter of thecountry's exports and approximately 3.5% of theGDP in 2010.[16][17]

In 2016,Fitch Ratings confirmed the rating of "investment grade" for the OCP Group.[18][19][20]

After approval from the AMMC (Moroccan Authority of the Capital Market) Autorité Marocaine du Marché des Capitaux) on December 9, 2016, the OCP Group managed to reach 10.2 billiondirhams of bonds from the national community.[21] This loan is the largest ever made in the Moroccan market.[22][23][24][25]

In February 2016, the OCP Group created a new subsidiary named OCP Africa, which is responsible for leading the development of the group in the African fertilizer market through a network of subsidiaries in twelve African countries.

On 8 September 2023,an earthquake with a magnitude of 6.8Mw hitMarrakesh-Safi region of Morocco.[26][27] Six days later, the OCP Group donated $97.5 Million to Morocco’s Earthquake Relief Fund.[28][29]

2020 coronavirus crisis response

[edit]

OCP Group contributed $310 million the Moroccan emergency fund, created byKing Mohammed VI on March 15.[30][31]

Operations

[edit]

Mines and key sites

[edit]

Khouribga

[edit]

OCP's first mine opened in Khouribga in 1921. TheKhouribga area has the richest phosphate deposits in the world.[32] In 2014, aslurry pipeline between Khouribga andJorf Lasfar was launched, which transports phosphate from the mines to the processing facility safely and efficiently. The pipeline, one world's longestgravity powered pipelines[33] saves more than 3Mm3 of water per year, as well as a significant amount of energy.[34] The site employs more people than any other OCP mine, which is more than 6,100 people.[34] In 2016, the mine produced 18.9MT of Phosphate Rock, or 70% of the total group output.[35]

In 1994, the OCP Group started a new mining project in Sidi Chennane in the Khouribga area.[36] The construction of the purified phosphoric acid plant was launched in Jorf Lasfar in 1996 and started production in 1998.[37]

In 2014, the OCP Group inaugurated the slurry pipeline linking Khouribga to Jorf Lasfar, a technological advancement in the transportation of phosphates.[38]

In February 2016, a fertilizer production plant dedicated entirely to Africa was inaugurated at Jorf Lasfar, the African Fertilizer Complex. Connected to the slurry pipeline, JFC 4 will be fully integrated and have its own thermoelectric plant. These plants not only make Jorf Lasfar completely energy self-sufficient, they also create an energy surplus that fuels the complex's sea waterdesalination station.[39]

Gantour (Benguerir and Youssoufia)

[edit]

Gantour is made up of two mining facilities,Benguerir andYoussoufia and holds the second largest amount of Morocco's phosphate reserves, 37% of the total.

The mine in Benguerir opened in 1980. It is situated 70 km north ofMarrakesh.[40]

In 2016, the mines' produced 6.3MT ofPhosphate Rock, representing 23% of the group's total output.[35] Since 2017, the mine has been one of Mohammed VI Polytechnic University's testing sites that is open to the scientific community and allows researchers from partner universities to test full-scale solutions in key areas. Called the "Advanced Mining Technology Platform," this pilot mine has many purposes.[41]

Rock from Benguerir is transported by rail toSafi byONCF, the national railway company of Morocco.

The Group's activities are organised into an integrated model covering all operations of the value chain from the extraction of phosphates to the production and marketing of various products including fertilizers and phosphoric acid.[42]

The mine in Youssoufia is the second most important mine to the Moroccan economy after the Khouribga mine. It is also the third biggest producer worldwide of phosphate.

Since 1998, OCP has also operated theBouchane mine, which is situated 40 km from Youssoufia. The phosphate from this mine is also processed at Youssoufia.

Jorf Lasfar

[edit]

The Jorf Lasfar processing platform is the largest fertilizer complex in the world. The first phase of the site opened in 1984 and has been expanded multiple times since. Products are made using phosphate rock mined in Khouribga. The site produced 4.63Mt of fertilizer in 2016, including, 1.86MtPhosphoric acid, 1.91MtMAP, and 1.14MtDAP. Over 30 different types of fertilizer were produced to suit varioussoil types. The complex is made up of several units including the newest, the Africa fertilizer complex and JFC II.[35] The site is the world's largest exporter of fertilizer. The site has adesalination plant with a capacity of 25Mm3 per year – since its construction this has significantly reduced the amount of water consumed by the plant from local sources.[34]

Safi

[edit]

The first OCP chemical site, the Safi complex started its activities in 1965 to process the phosphate rock from Benguerir. In addition to fertilizer and phosphoric acid production units, the site has a phosphate washing unit and asulfuric acid plant.

In 2016, the site produced 1.5Mt of phosphoric acid and 832.6Kt ofTSP fertilizer. These figures represented the highest production figures in the site's history.[35] The site produces fertilizer for both the domestic and international markets.

Phosboucraa (subsidiary)

[edit]

In 1976, OCP acquired 65% of Phosboucraa mine (Boucraâ-Laayoune) inWestern Sahara and became the sole owner in 2002. Because Western Sahara is a non-self governing territory, the legality of mining by a foreign state actor is contentious under international law.[43] As a result, several funds have disinvested from buyers of phosphates mined by Phosboucraa, and exports have dropped.[44]

Operations at the mine originally began in 1972; its activities include mining, processing and marketing phosphate rock. Boucraa mine represents approximately 2% of Morocco's total phosphate reserves, 4.6% of OCP Group's total revenue and around 8% of the total rock extracted.[45]

100% of profits made in the region are reinvested in the local community through the Phosboucraa Foundation.[46] The Phosboucraa Foundation has so far helped more the 50,000 people through its various programs in education, health, and entrepreneurship.[45]

Phosboucraa's activities are located in three different places:

  • Headquarters located in the City ofLaayoune
  • The processing plant and wharf are located atLaayoune beach, 20 km south-west of the Headquarters. A 102 km longconveyor belt is used for transporting phosphates from the mine
  • Mining activities are located 140 km away by road inBou Craa, thus far from any possible shipping area

To help develop the value chain at this site OCP is investing $2.2 billion to build a phosphate processing plant, producing fertilizer and phosphoric acid. The scheme is expected to create more than 5,000 job in the region.[47]

Phosboucraa says that the project will continue a policy of hiring local workers, which they say make up 76% of the workforce, up from just 4% in 1976, achieved through outreach and training programs, and which have also led to hundreds of workers being trained to do skilled work at the groups site in the North.[48] The numbers published by Phosboucraa, however, are disputed by local activists,[43] including Western Sahara Research Watch, which notes that the designation of "local workers" doesn't distinguish between settlers and indigenous people.[44]

Products

[edit]

Phosphate rock

[edit]

The mining ofphosphorite, (also known as phosphate rock or rock phosphate) was OCP's earliest operation, with the sale of these products being the company's main business. The company extracted 34.4 million tonnes in 2018, 11.3 million tons of which were exported, withKhouribga accounting for the biggest share.[49] OCP market share in this product category is 38%.

Phosphoric acid

[edit]

Phosphoric acid is made from phosphate and due to itsnon-toxic nature, is widely used in thefood,cosmetic, anddental industry. It is an example ofdiversification and supply chain integration to drive value.[50] OCP produced 6.1 million metric tonnes in 2018, giving it a market share of 49%.[7]

Standard (conventional fertilizers)

[edit]

OCP also has a number of sites producing fertilizer. Fertilizer sales, including fortified fertilizers now account for slightly over half of OCP's total revenue[51] and 23% of its world market share (2018 production: 8.8MT). The phosphate-based conventional fertilizers produced by OCP include;Mono-Ammonium Phosphate (MAP) a concentrated phosphate fertilizer, made withphosphorus andnitrogen.[52]Di-Ammonium Phosphate (DAP) is a concentrated phosphate fertilizer,[53] that can also be used as afire retardant.[54]Triple Super Phosphate (TSP) is a concentrated phosphate fertilizer made with just phosphate.[55] These can be used directly for soil fertilization or as raw material for blends, or other products.[56]

Fortified fertilizers

[edit]

OCP Group also produces a number of fortified fertilizers that can be tailored to meet the needs of particular types of soil – even down to a field by field scale.[57] A number of different formulations are produced. NP+ arenitrogen and phosphate-based complex fertilizers, enriched with secondary andmicro nutrients.[58] NPK+ is similar in structure to the former, but uses a different chemical process, and containspotash. OCP products can also be tailored to meet crop specific nutrient requirements, for example, forcorn,cotton, orcocoa.[59]

Soluble fertilizers

[edit]

Soluble Fertilizers are used for high value crops specifically forirrigated systems. They ensure efficient use of fertilizers, thus considerably enhance agricultural productivity and reducewater consumption. These fertilizers are well-suited to newmicro-irrigation and sprinkler systems.[60] The group's total fertilizer production is 8.8 million metric tonnes (including conventional fertilizers).[7]

Animal feeds

[edit]

OCP also producesanimal feeds from phosphate. The product is called PHOSFEED and is made from phosphoric acid andcalcium carbonate. PHOSFEED is GMP+,HACCP andISO 22000 certified.[61]

OCP globally

[edit]

While the majority of OCP's operations are based in Morocco due to its large Phosphate reserves, the company has expanded globally, in processing, sales, and distribution. The company has more than 160 customers on five continents.[62] The companies also support the communities they operate in by analyzing soil to tailor fertilizer to specific needs.

North America

[edit]

OCPNorth America, headquartered inMinnesota,United States, was founded in 2019.[63]

South America

[edit]

OCP's largestSouth American operations are located inBrazil. The company's Brazilian operations are made up of two companies, OCP di Brasil and OCP Fertilizantes, both headquartered inSão Paulo. The companies undertake competitor and market research as well as working with farmers to establish the best fertilizers for their needs. The company also helps market, sell, and distribute OCP products in the country. OCP sales in the country increased by 20% in Q1 2019.[64]

India

[edit]

OCPIndia undertakes market and soil research in order to drive sales of OCP products in the country. The company carries out administration, sales support and marketing for OCP's Indian customers. The company is constructing a fertilizer plant with Krishak Bharati Limited (Kribhco) that will have a capacity of 1.2 million tonnes per year – the combined investment is worthUS$230 million. The unit will use phosphatetransported from OCP facilities in Morocco, the company will also be responsible for the shipping of the products.[65]

Asia Pacific (APAC)

[edit]

OCP has a research, sales and marketing function inAsia Pacific based inSingapore andBeijing. The construction of a fertilizer processing plant is underway in Singapore to allow easiermass customization of products for local markets.[66]

OCP Africa

[edit]

Founded as a wholly owned subsidiary of OCP S.A. in 2016,[67] the company acts as a distributor for OCP products as well as operating facilities for fertilizer production. This capacity is being expanded rapidly following a large-scale investment program.[68] OCP Group seesAfrica as a major market for growth due to its unexploited potential due to the comparatively low use of fertilizers, which is reflected in lower than average perhectare cropyields. Support provided includes training programs and soil analysis that seeks to help farmers make the most of their land.[69] OCP Africa operates in 16 African nations and has 12 subsidiary companies.[70][71][72] OCP's largest African operation outside of Morocco, in Ethiopia, is set to expand significantly on the completion of a new fertilizer blending unit that will increase supply of customized fertilizer.[73]

Major subsidiaries and joint ventures

[edit]

JESA

[edit]

In 2010, OCP Group entered in to ajoint venture withJacobs Engineering Group Inc., one of the world's largest providers oftechnical, professional, andconstruction services. The new company was named Jacobs Engineering SA (JESA).[74]

Prayon

[edit]

Prayon Technologies is a joint venture between OCP Group and theWallonia Regional Investment Company. The original company was founded in 1882, inBelgium as the Société Anonyme Métallurgique de Prayon, aZinc producer. In 1996, OCP bought half of the shares. The company specializes in chemical R&D, finding and developing compounds and developing their use cases. The company, through OCP's expertise is recognized as a leader in phosphate creativity.[75]

SEEFCO S.A.

[edit]

In 2021, OCP Group and the EmiratiAl Dahra Agricultural Company finalized the creation of a joint venture inRomania. The new company was dubbed SEEFCO S.A. (South East Europe Fertilizer Company).[76]

Financial information

[edit]
Figures 2009 – 2018
2009201020112012201320142015201620172018
Turnover (billions of MAD)25.343.556.459.446.241.447.742.548.555.9
Profit (billions of MAD)1.38.816.314.17.17.65.4

See also

[edit]

References

[edit]
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