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IPHWR-700

From Wikipedia, the free encyclopedia
Indian nuclear reactor design

IPHWR-700 Reactor Class
Kakrapar Atomic Power Station reactor units 3 and 4, under construction in the Indian state ofGujarat
GenerationGeneration III+ reactor
Reactor conceptpressurized heavy-water reactor
Reactor lineIPHWR (Indian Pressurized Heavy-water Reactor)
Designed byNPCIL
Manufactured byNPCIL
Status
  • 3 operational
  • 3 under construction
  • 12 planned
Main parameters of the reactor core
Fuel (fissile material)235U (NU/SEU/LEU)
Fuel stateSolid
Neutron energy spectrumThermal
Primary control methodControl rods
Primary moderatorHeavy water
Primary coolantHeavy water
Reactor usage
Primary useGeneration of electricity
Power (thermal)2166 MWth
Power (electric)700 MWe

TheIPHWR-700 (Indian Pressurized Heavy Water Reactor-700) is an Indianpressurized heavy-water reactor designed by theNuclear Power Corporation of India (NPCIL).[1] It is aGeneration III+ reactor developed from earlierCANDU based 220 MW and 540 MW designs. It can generate 700 MW of electricity. Currently there are 3 units operational, 3 unit under construction and 12 more units planned, at a combined cost of1.05lakhcrore (US$12 billion).

Development

[edit]

PHWR technology was introduced in India in the late 1960s with the construction ofRAPS-1, aCANDU reactor inRajasthan. All the main components for the first unit were supplied by Canada. India did the construction, installation and commissioning. In 1974, after India conductedSmiling Buddha, its firstnuclear weapons test, Canada stopped their support of the project. This delayed the commissioning of RAPS-2 until 1981.[2]

After Canada withdrew from the project, research, design and development work in theBhabha Atomic Research Centre andNuclear Power Corporation of India (NPCIL) enabled India to proceed without assistance. Some industry partners did manufacturing and construction work. Over four decades, fifteen 220-MW reactors of indigenous design were built. New safety systems were incorporated. Reliability was enhanced, bringing better capacity factors and lower costs.

To geteconomies of scale, NPCIL developed a 540 MW design. Two of these were constructed at theTarapur Atomic Power Station.

After a redesign to utilise excess thermal margins, the 540 MW PHWR design achieved a 700 MW capacity without many design changes. Almost 100% of the parts of these indigenously designed reactors are manufactured by Indian industry.[3]

Design

[edit]
I-PHWR700 Model installed in GCNEP Office, Haryana

Like otherpressurized heavy-water reactors, IPHWR-700 usesheavy water (deuterium oxide, D2O) as itscoolant andneutron moderator. The design retains the features of other standardized Indian PHWR units, which include:[4]

  • Two diverse and fast acting shutdown systems
  • Double containment of reactor building
  • A water filled calandria vault
  • An integral calandria – end shield assembly
  • Zr-2.5% Nb pressure tubes separated from respective calandria tubes
  • A calandria tube filled with carbon dioxide (which is recirculated) to monitor pressure tube leak

It also has some new features as well, including:

  • Partial boiling at the coolant channel outlet
  • Interleaving of primary heat transport system feeders
  • A system to remove passive decay heat
  • Regional protection from over power
  • A containment spray system
  • A mobile fuel transfer machine
  • A steel lined containment wall

The reactor has less excess reactivity. Therefore, it does not need neutron poison inside the fuel or moderator. These designs handle the case of a loss of coolant accident such as occurred in theFukushima Daiichi nuclear disaster.[5]

Operation

[edit]

The reactor fuel usesnatural uranium fuel with Zircaloy-4 cladding. The core produces 2166 MW of heat which is converted into 700 MW of electricity at athermal efficiency of 32%. Because there is less excess reactivity inside the reactor, it needs to berefuelled continually during operation. The reactor is designed for an estimated life of 40 years.[6]

Unit 3 ofKakrapar Atomic Power Station was connected to the grid on 10 January 2021.[7]

Reactor fleet

[edit]
IPHWR-700 Reactor fleet
Power stationLocationOperatorUnitsTotal capacity
StatusOperation start
In Operation
KAPS-3Kakrapar, GujaratNPCIL700 x 21400Operational2021[7][8]
KAPS-4Operational2024[9]
RAPS-7Rawatbhata, RajasthanNPCIL700 x 1700Operational2025[10]
Under Construction
RAPS-8Rawatbhata, RajasthanNPCIL700 x 1700Under construction2026
GHAVP-1Gorakhpur, Haryana700 x 21400Under construction2028
GHAVP-2Under construction2029
Mahi Banswara 1Banswara, RajasthanASHVINI JV -

Anushakti Vidhyut Nigam

700 x 42800Planned~2032
Mahi Banswara 2
Mahi Banswara 3
Mahi Banswara 4
Chutka 1Chutka, Madhya PradeshNPCIL700 x 21400
Chutka 2
GHAVP-3Gorakhpur, Haryana700 x 21400
GHAVP-4
KGS-5Kaiga, KarnatakaNPCIL700 x 21400Planned2030
KGS-6Planned2031

Technical specifications

[edit]
SpecificationsIPHWR-220[11]IPHWR-540[12][13][14][15]IPHWR-700[16]
Thermal output, MWth754.517302166
Active power, MWe220540700
Efficiency, net %27.828.0829.00
Coolant temperature, °C:
     core coolant inlet249266266
     core coolant outlet293.4310310
Primary coolant materialHeavy Water
Secondary coolant materialLight Water
Moderator materialHeavy Water
Reactor operating pressure, kg/cm2 (g)87100100
Active core height, cm508.5594594
Equivalent core diameter, cm451638.4
Average fuel power density9.24 KW/KgU235 MW/m3
Average core power density, MW/m310.1312.1
FuelSintered Natural UO2 pellets
Cladding tube materialZircaloy-2Zircaloy-4
Fuel assemblies367250964704 fuel bundles in 392 channels
Number of fuel rods in assembly19 elements in 3 rings3737 elements in 4 rings
Enrichment of reload fuel0.7% U-235
Fuel cycle length, Months241212
Average fuelburnup, MW · day / ton670075007050
Control rodsSS/CoCadmium/SS
Neutron absorberBoric AnhydrideBoron
Residual heat removal systemActive: Shutdown cooling system

Passive: Natural circulation through steam generators

Active: Shutdown cooling system

Passive: Natural circulation through steam generators

and Passive Decay heat removal system

Safety injection systemEmergency core cooling system

See also

[edit]

References

[edit]
  1. ^"ANU SHAKTI: Atomic Energy In India". BARC. Archived fromthe original on 26 June 2020. Retrieved13 November 2019.
  2. ^"Rajasthan Atomic Power Station (RAPS)".Nuclear Threat Initiative. 1 September 2003. Retrieved18 February 2017.
  3. ^"Pressurised Heavy Water Reactor".PIB. Dr. S Banerjee.
  4. ^"Status report 105 – Indian 700 MWe PHWR (IPHWR-700)"(PDF). IAEA. Archived fromthe original(PDF) on 17 April 2023. Retrieved13 November 2019.
  5. ^"Advanced Large Water Cooled Reactors"(PDF). IAEA.
  6. ^"Advanced Large Water Cooled Reactors"(PDF). IAEA.
  7. ^ab"Unit 3 of Kakrapar nuclear plant synchronised to grid". Live Mint. 10 January 2021. Retrieved18 January 2021.
  8. ^"Bright prospects for India's future fleet".Nuclear Engineering International. Archived fromthe original on 20 July 2020. Retrieved13 April 2020.
  9. ^"MAJOR ACHIEVEMENTS OF NPCIL IN MARCH 2024"(PDF).NPCIL. 16 April 2024.
  10. ^"India gives update on nuclear construction projects".World Nuclear News. 16 December 2022.
  11. ^"Status report 74 – Indian 220 MWe PHWR (IPHWR-220)"(PDF).International Automic Energy Agency. 4 April 2011. Archived fromthe original(PDF) on 17 May 2022. Retrieved21 March 2021.
  12. ^Soni, Rakesh; Prasad, PN."Fuel technology evolution for Indian PHWRs"(PDF).International Atomic Energy Agency. S. Vijayakumar, A.G. Chhatre, K.P.Dwivedi.
  13. ^Muktibodh, U.C (2011). "Design, Safety and Operability performances of 220 MWe, 540 MWe and 700 MWe PHWRs in India".Inter-Regional Workshop on Advanced Nuclear Reactor Technology for Near-term Deployment.
  14. ^Bajaj, S.S; Gore, A.R (2006). "The Indian PHWR".Nuclear Engineering and Design.236 (7–8):701–722.Bibcode:2006NuEnD.236..701B.doi:10.1016/j.nucengdes.2005.09.028.
  15. ^Singh, Baitej (July 2006)."Physics design and Safety assessment of 540 MWe PHWR"(PDF).BARC Newsletter.270. Archived fromthe original(PDF) on 22 May 2013. Retrieved23 March 2021.
  16. ^"Status report 105 – Indian 700 MWe PHWR (IPHWR-700)"(PDF).International Atomic Energy Agency. 1 August 2011. Archived fromthe original(PDF) on 17 April 2023. Retrieved20 March 2021.
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