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IAE V2500

From Wikipedia, the free encyclopedia
High-bypass turbofan engine
V2500
The V2500-A5/D5/E5 has one fan, four low- and ten high-pressure compressor stages, and two high- and five low-pressure turbine stages.
TypeTurbofan
ManufacturerInternational Aero Engines
First run1987
Major applications
Number builtOver 7,600 (June 2018)[1]

TheIAE V2500 is a two-shafthigh-bypass turbofan engine built byInternational Aero Engines (IAE) which powers theAirbus A320 family, theMcDonnell Douglas MD-90, and theEmbraer C-390 Millennium.[2]

The engine's name is a combination of theRoman numeralV, symbolizing the five original members of the International Aero Engines consortium, formed in 1983 to produce the engine, and2500, which represents the 25,000-pound-force (110 kN) thrust produced by the original engine model, the V2500-A1.FAAtype certification for the V2500 was granted in 1988.

Themaintenance, repair, and operations market for the V2500 is close toUS$3 billion as of 2015.[3]

Development

[edit]
The 22-blade fan of an A320's V2500-A1

Rolls-Royce based the ten-stage high-pressure compressor on an eight-stage run in theRB401 in the mid 1970's followed by a nine-stage run in theRJ.500. The V.2500 would use ten stages, with the first four with variable stators, giving a pressure ratio of 20:1.[4] A single-stage booster was also part of the original configuration. Serious handling problems (inability to accelerate without surging) with this arrangement resulted in a redesigned compression system. The pressure ratio was reduced to 16:1 which needed a fifth variable stage and revised blading in the rear stages.[5] Two extra booster stages were required to restore the original overall pressure ratio.[6] A fourth booster stage would be added after the initial variant entered service.Pratt & Whitney developed the combustor and the two-stage air-cooled high-pressure turbine, while theJapanese Aero Engine Corporation provided the low-pressure compression system.MTU Aero Engines were responsible for the five-stage low-pressure turbine andFiat Avio designed the gearbox.[7]

In 1989, its unit cost was US$4.7 million.[8] The 4,000th V2500 was delivered in August 2009 to the Brazilian flag carrier TAM and installed on the 4,000th Airbus A320 family aircraft, an A319.[9] In early 2012, the 5,000th V2500 engine was delivered to SilkAir, and IAE achieved 100 million flying hours.[7] Six years later, in June 2018, over 7,600 engines were delivered and the V2500 achieved 200 million flight hours on 3,100 aircraft in service.[1]

Variants

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An IAE V2500 fitted on a Turkish AirlinesAirbus A319

V2500-A1

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The original version, has one fan stage, three low- and ten high-pressure compression stages, and two high- and five low-pressure turbine stages. This engine promised better fuel burn on theAirbus A320 than the competing CFM56-5A; however, initial reliability issues, coupled with insufficient thrust for the larger A321, prompted the development of the improved V2500-A5 variant. It first entered service withCyprus Airways.

V2500-A5

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A fourth booster stage was introduced into the engine basic configuration to increase core flow. This, together with a minor fan diameter and airflow increase, helped to increase the maximum thrust to 33,000 lbf (147 kN) thrust, to meet the requirements of the largerAirbus A321.[10] Soon, Airbus offered derated versions of the V2500-A5 on theAirbus A319 andAirbus A320, enabling the same engine hardware to be used across allAirbus A320 family aircraft, with the exception of theAirbus A318. The vast majority of V2500s are of the A5 variety.

V2500-D5

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This engine retains the configuration of the V2500-A5 but is fitted with different mounting hardware and accessory gearboxes to facilitate installation on theMcDonnell Douglas MD-90.

V2500-E5

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This engine retains the configuration of the V2500-A5 but is fitted with different mounting hardware and accessory gearboxes to facilitate installation on theEmbraer KC-390.

De-rated and increased-thrust variants

[edit]
An IAE V2500 fitted on a Brazilian Air ForceEmbraer C-390

A number of de-rated engines compliant with Stage 4 noise regulations have been produced from the -A5 configuration, as well as two variants with significant increase in thrust, thus expanding the thrust range from 23,500 lbf to 33,000 lbf:

  • The 23,500 lbf (105 kN) thrustV2524-A5 for theAirbus A319
  • The 24,800 lbf (110 kN) thrustV2527-A5 for theAirbus A320
  • The 25,000 lbf (110 kN) thrustV2525-D5 for theMcDonnell Douglas MD-90-30. Engine accessories are mounted on the side instead of bottom to accommodate lateral mounting. Also has an option in the cockpit to add 3,000 pounds (13 kN) additional thrust for "hot and high" conditions
  • The 33,000 lbf (150 kN) thrustV2533-A5 for theAirbus A321
  • The 31,330 lbf (139.4 kN) thrustV2531-E5 for theEmbraer C-390 Millennium

V2500SelectOne

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On October 10, 2005, IAE announced the launch of the V2500Select—later called V2500SelectOne—with a sale toIndiGo Airlines to power 100 A320-series aircraft. The V2500SelectOne is a combination performance improvement package and aftermarket agreement. In February 2009, Pratt & Whitney upgraded the first V2500-A5 to the SelectOne Retrofit standard; the engine was owned by US Airways and had been in use since 1998.

V2500SelectTwo

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On March 15, 2011, IAE announced an upgrade option of V2500 SelectOne Engines to the SelectTwo Program.[11] It offers reduced fuel consumption due to a software upgrade and Reduced Ground Idle (RGI),[12] and is available since 2014 for the V2500-A5 variants.

Applications

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Specifications

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Data from Type Certificate Data Sheet[13]

General characteristics

  • Type: Dual-rotor,axial-flow,high-bypass turbofan
  • Length: 3.201 m (126.0 in)
  • Diameter: 1.682 m (66.2 in) width, 63.5 in (1.613 m) fan diameter[a][14]
  • Dry weight: 2,404–2,595 kg (5,300–5,721 lb)

Components

Performance

  • Maximumthrust: 102.48–140.56 kN (23,040–31,600 lbf)
  • Thrust-to-weight ratio: 4.18–5.73
  • Rotor speed: low pressure: 5,650 RPM, high pressure: 14,950RPM
  • Control: Dual channelFADEC
Variants[13]
VariantCertificationTake-OffThrustWeightT/WBPR[14]Comp.[14]Application[14]
V2500-A1[14]1 June 1988110.31 kN (24,800 lbf)2,404 kg (5,300 lb)4.685.4:135.8:1Airbus A320
V2527E-A514 August 19954.504.8:132.8:1
V2527-A521 November 1992108.89 kN (24,480 lbf)4.44
V2527M-A524 May 1999133.00 kN (29,900 lbf)}5.43
V2522-A510 June 1996102.48 kN (23,040 lbf)4.184.9:1Airbus A319
V2524-A5
V2530-A529 November 1992140.56 kN (31,600 lbf)5.734.6:135.2:1Airbus A321
V2533-A514 August 19964.5:1
V2531-E5[15]20 June 2015139.36 kN (31,330 lbf)5.684.7:136.2:1Embraer KC-390
V2525-D529 November 1992111.20 kN (25,000 lbf)2,595 kg (5,721 lb)4.204.8:134.5:1McDonnell Douglas MD-90
V2528-D5124.55 kN (28,000 lbf)4.714.7:135.2:1

See also

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Comparable engines

Related lists

Notes

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  1. ^V2500-A1: 63 in (1.600 m)

References

[edit]
  1. ^ab"V2500 Engine".Pratt & Whitney. Archived fromthe original on 2019-08-09. Retrieved2019-03-20.
  2. ^"IAE Statement on KC-390 Rollout". IAE International Aero Engines.
  3. ^"V2500 Engine Overhauls On The Rise As Fleet Matures".MRO Network. 2016-12-12.
  4. ^"V.2500 orderbook opens", Flight International,16 February 1985, p.17
  5. ^Flight International,13 June 1987, p.102
  6. ^"Flow Matching of the Stages of Axial Compressors", Rolls-Royce Heritage Trust, Technical Series No 4,ISBN 1 872922 14 7, p.67
  7. ^ab"History". International Aero Engines.
  8. ^"V2500 gets major boost from ILFC"(PDF).Flight International. 24 June 1989.
  9. ^"IAE celebrates delivery of 4,000th V2500 to TAM on the 4,000th A320 family aircraft" (Press release). International Aero Engines. August 28, 2009. Archived fromthe original on March 10, 2012.
  10. ^"International Aero Engines / IAE V2500".all-aero.com. Archived fromthe original on 2019-03-20. Retrieved2019-03-20.
  11. ^"International Aero Engines Launches SelectTwo Program" (Press release). International Aero Engines. June 20, 2011.
  12. ^"V2500 SelectTwo". International Aero Engines.
  13. ^ab"Type Certificate Data Sheet No. IM.E.069"(PDF). EASA. 12 December 2019. Archived fromthe original(PDF) on 31 December 2019. Retrieved17 April 2020.
  14. ^abcde"V2500 Product Card"(PDF). IAE. June 7, 2016.
  15. ^V2500-E5 Product Card

External links

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