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Fulling

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(Redirected fromFulling mill)
Pre-industrial process in making wool fabric
"Tucked" redirects here. For the sewn pleat, seeTuck (sewing). For the song, seeSmile (Katy Perry album).
Not to be confused withfelting, the same process, but of loose fibers, not woven cloth, andboiled wool, for knitted cloth.
Scotswomen walking (fulling)woollen cloth, singing awaulking song, 1772 (engraving made byThomas Pennant on one of his tours).

Fulling, also known astucking orwalking (Scots:waukin, hence often speltwaulking inScottish English), is a step inwoollenclothmaking which involves the cleansing of wovencloth (particularlywool) to eliminate (lanolin) oils, dirt, and other impurities, and to make it shrink by friction and pressure. The work delivers a smooth, tightly finished fabric that is insulating and water-repellent. Well-known examples areduffel cloth, first produced inFlanders in the 14th century, andloden, produced inAustria from the 16th century on.

Waulking could be done with the hands and feet. In medieval Europe, it was done inwater-powered fulling mills. After theIndustrial Revolution, coal and electric power were used.

Felting refers more generally to the interlocking of loose wool fibers; they need not be spun and woven first.

Process

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Fulling involves two processes:scouring (cleaning) and milling (thickening). Removing the oils encourages felting, and the cloth is pounded to clean it and to encourage the fibers to felt, so in practice the processes overlap.

Scouring

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Main article:scouring (textiles)

Urine was so important to the fulling business that it wastaxed inAncient Rome.[1] Stale urine, known as wash orlant, was a source ofammonium salts and assisted in cleansing and whitening the cloth and having its fibers intertwined.

By the medieval period,fuller's earth had been introduced for use in the process. This is a soft clay-like material occurring naturally as an impurehydrousaluminium silicate. Worked through the cloth, it absorbs oils and dirt. It was used in conjunction with wash. More recently, soap has been used.

Milling

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The second function of fulling was to thicken cloth by matting the fibres together to give it strength and increase waterproofing (felting). This was vital in the case ofwoollens, made fromcardedwool, but not forworsted materials made fromcombed wool. After this stage, water was used to rinse out the foul-smelling liquor used during cleansing. Felting of wool occurs upon hammering or other mechanical agitation because the microscopic scales on the surface of wool fibres hook together, somewhat like hook and loop fixings.

Manual methods

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Manual trampling, drawing after anAncient Roman fresco in theFullonica of Stephanus, Pompeii. Afullonica is a fullery and laundry shop.

Originally, fulling was carried out by the pounding of the woollen cloth with a club, or the fuller's feet or hands.

In Roman times, fulling was conducted by slaves working the cloth while ankle deep in tubs of humanurine.[citation needed]

There are several Biblical references to fulling (2 Kings 18:17;Isaiah 7:3 and36:2;Malachi 3:2;Mark 9:3). In addition to this, at least one reference appears in the speeches ofLysias, written in Athens during the 5th century BC.[2]

Scotland, then a rather remote and un-industrialized region, retained manual methods into the 1700s. InScottish Gaelic tradition, this process was accompanied bywaulking songs, which women sang to set the pace.

Mills

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  • Fulling cloth by letting a waterfall agitate it
    Fulling cloth by letting a waterfall agitate it
  • A driving-stock fulling mill from Georg Andreas Böckler's Theatrum Machinarum Novum, 1661
    A driving-stock fulling mill fromGeorg Andreas Böckler'sTheatrum Machinarum Novum, 1661
  • Model of a falling-stock machine, showing the set of hammers that drop in sequence to pound the cloth in the vats below
    Model of a falling-stock machine, showing the set of hammers that drop in sequence to pound the cloth in the vats below
  • 1891 illustration of a rotary fulling mill
    1891 illustration of a rotary fulling mill

From the medieval period, the fulling of cloth was often done in awater mill, known as a fulling mill, a walk mill, or a tuck mill, and inWales, a pandy. They appear to have originated in the 9th or 10th century in Europe. The earliest known reference to a fulling mill in France, which dates from about 1086, was discovered inNormandy.[3] There was a fulling mill established atTemple Guiting, Gloucestershire which was documented in theDomesday Book (also 1086).[4] E. A. Lewis (possibly Welsh historianEdward Arthur Lewis)[5] observed:

'Fulling mills appear in Wales early in the reign of Edward II., just at the time when fulling mills were being introduced into Lancashire.'[6]

By the time of theCrusades in the late eleventh century, fulling mills were active throughout the medieval world.[2]

The mills beat the cloth with wooden hammers, known as fulling stocks or fulling hammers. Fulling stocks were of two kinds, falling stocks (operating vertically) that were used only for scouring, and driving or hanging stocks. In both cases the machinery was operated bycams on the shaft of awaterwheel or on atappet wheel, which lifted the hammer.

Driving stocks were pivoted so that the foot (the head of the hammer) struck the cloth almost horizontally. The stock had a tub holding the liquor and cloth. This was somewhat rounded on the side away from the hammer, so that the cloth gradually turned, ensuring that all parts of it were milled evenly. However, the cloth was taken out about every two hours to undo plaits and wrinkles. The 'foot' was approximately triangular in shape, with notches to assist the turning of the cloth.

Post-processing

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Raising the nap, Roman fresco

After fulling, cloth was stretched on great frames known as tenters, to which it is attached bytenterhooks (whence the phrasebeingon tenterhooks). The area where the tenters were erected was known as atenterground.

Cloth would also have thenap raised by napping orgigging. The surface would then besheared smooth. The process might be repeated for a smoother finish.

Legacy

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The names for workers who performed these tasks (fuller,tucker, andwalker[7]) have become commonsurnames.

TheWelsh word for a fulling mill ispandy,[8] which appears in many place-names, for exampleTonypandy ("fulling mill lea").

See also

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References

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  1. ^"Feeling Overtaxed? The Romans Would Tax Your Urine".History. 2016-04-14. Archived fromthe original on April 13, 2021. Retrieved2021-09-20.
  2. ^abThomas Woods (2005), "How the Catholic Church Built Western Civilization",How the Monks Saved Civilization33
  3. ^J. Gimpel,The Medieval Machine (2nd ed., Pimlico, London 1992 repr.), 14.
  4. ^The Doomsday Book. England's Heritage, Then and now. Book Club Associates, 1985. Editor:Thomas Hinde. Page 107.
  5. ^Lewis, E. A. (1904)."The development of industry and commerce in Wales during the Middle Ages".Transactions of the Royal Society. New Series XVII:121–173. Retrieved13 August 2024.
  6. ^The author added the following footnote to their observation: 'Chetham Society Publications, xliii. 637. Cf the Pipe Roll of the Bishopric of Winchester, 1208-9. Introd. xxvii, as to the earliest recorded fulling mills in England.'
  7. ^Jones, GarethDaniel Rhydderch of Aberloch, reproduced from The Western Mail July 17, 1933 accessed at"Daniel Rhydderch". Archived fromthe original on 2007-03-11. Retrieved2007-04-07. June 19, 2006
  8. ^Arnold, James (1968). "Weaving".The Shell Book of Country Crafts. John Baker (Publishers) Ltd. pp. 213–215.

Bibliography

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  • "full". Online Etymology Dictionary. Retrieved June 30, 2005.
  • E. K. Scott, "Early Cloth Fulling and its Machinery",Trans. Newcomen Soc. 12 (1931), 30–52.
  • E. M. Carus-Wilson, "An Industrial Revolution of the Thirteenth Century",Economic History Review, 11(1) (1941), 39–60.
  • Reginald Lennard, "Early English Fulling Mills: additional examples",Economic History Review, 3(3) (1951), 342–343.
  • R. A. Pelham,Fulling Mills (Society for the Protection of Ancient Buildings, (mills booklet 5), c. 1958)
  • A. J. Parkinson, "Fulling mills in Merioneth",J. Merioneth Hist. & Rec. Soc. 9(4) (1984), 420–456.
  • D. DruchunasFelting, Vogue Knitting, The Basics, Sixth & Spring Books, NY. (2005); p. 10.

External links

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Look upfulling ortenter in Wiktionary, the free dictionary.
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